AL-KO MH 2500 Slice Chopper Instruction Manual

AL-KO MH 2500 Slice Chopper Instruction Manual

SPECIAL SAFETY INSTRUCTIONS

This appliance can be used by children of 8 years and older and by persons with reduced physical, sensory or mental capabilities, or those lacking experience and knowledge, if they are supervised or have been instructed with regard to the safeuse of the appliance and the ensuing risks. Children must not be allowed to play with the appliance. Cleaning and maintenance must not be carried out by children without supervision. People with very strong and complex restrictions may have needs that exceed the instructions described here.

ABOUT THESE OPERATING INSTRUCTIONS

• The German version is the original operating instructions. All additional language versions are translations of the original operating instructions.
• Always safeguard these operating instructions so that they can be consulted if you  need any information about the appliance.
• Only pass on the appliance to other persons together with these operating instructions.
• Comply with the safety and warning information in these operating instructions.

Symbols on the title page

before start-up. This is essential for safe working and trouble-free handling
| Operating instructions
| To avoid electric shock, do not damage or cut the power cable!

Legends and signal words

DANGER!
Denotes an imminently dangerous situation which will result in fatal or serious injury if not avoided.

WARNING! Denotes a potentially dangerous situation which can result in fatal or serious injury if not avoided.

CAUTION!
Denotes a potentially dangerous situation which can result in minor or moderate injury if not avoided.

IMPORTANT! Denotes a situation which can result in material damage if not avoided.

NOTE
Special instructions for ease of understanding and handling

PRODUCT DESCRIPTION

Intended use
The machine is intended for the shredding of twigs and branches from trees and bushes with a maximum diameter of 40 mm. This trailer is intended solely for use in non-commercial applications. Any other use (as well as unauthorised conversions or add-ons) are regarded as contrary to the intended use and will result in exclusion of the warranty as well as loss of conformity (CE mark); the manufacturer will thus decline any responsibility for damage and/or injury suffered by the user or third parties.

P40: continuous operation with interruptions The appliance can be operated continuously but with regular interruptions at high loads. If it is operated for too long at high loads, the overload protection switches the appliance off. The appliance has been tested and approved for operation at full load for 40 s followed by an idling time of 60 s.

Possible foreseeable misuse

• The machine is not intended for commercial use or in agriculture and forestry.
• Do not use the machine in rainy weather.
• The safety devices on the machine must not be dismantled or bypassed.

Residual risks
Even during correct use of the appliance, there is always a certain residual risk that cannot be excluded. Depending on the use, the following potential risks can be derived from the type and construction of the appliance:

• Injuries from flying cuttings
• Injuries due to inhaling cutting particles
• Injuries due to reaching into the shredder mechanism
• Injuries due to the machine tipping over

Symbols on the machine

| Pay special attention when handling this attachmen
| Read the operating instructions before starting operation!
| Keep hands and feet away from the shredder mechanism!
|                 Keep other people out of the danger area!
| Maintain a safety distance!
| Always disconnect the machine from the mains before maintenance or if the cable is damaged or cut.
| Switch off the engine before starting any work on the appliance.
| Wear protective glasses and ear defenders.
| Wear gloves.
| Protect against moisture.

Safety and protective devices

WARNING!
Risk of injury. Defective and disabled safety and protective devices can result in serious injury.

• Have any defective safety and protective devices repaired.
• Never disable safety and protective devices

Motor protection switch
The motor protection switch disconnects in the case of overload. Hereby, switch (07/3) pops out of the control panel. The switch can be pushed back in again after a cooling-down phase of approx. 5 minutes, and the machine can be switched on. If the switch does not remain by itself in the pressed position, extend the coolingdown phase. If the problem continues to exist, take the machine to a specialist workshop.

Restarting protection
For your safety, the machine is fitted with a 0 voltage switch, which automatically switches off the machine in the case of a power interruption. Once the voltage supply is re-established, the machine does not restart automatically. Press the On switch (07/1) to restart.

Protection switch on the upper shredder part
The shredder upper section is equipped with a protection switch, which switches off if the closingscrew (01/8) is loosened. The motor is thus prevented from unintentional starting. The machine can only be switched on again when the housing (01/1) has been fitted and the closing screw tightened.

Electrical requirements

Mains connection

DANGER!
Risk of electric shock if the log splitter is operated without residual current circuit breaker. Operation of the appliance without residual current circuit breaker in the mains connection can result in serious injuries or even death due to electric shock.

• Before connecting the appliance, check whether the mains connection has a residual current circuit breaker for a maximum leakage current of 0.03 A.
• If you cannot be sure that a residual current circuit breaker is installed: Use an additional portable residual current device with switched PE conductor.
• Mains voltage, see “Technical data”. Do not use any other mains voltage!

Only for Great Britain (240 V)!

• This machine must be earth!
• Never use a faulty power cable!
• Check the power cable regularly for signs of wear and tear!

Wiring instructions:
When wiring the English 3 pin plug, please follow the instruction according to the colour coding as shown below.

Green and yellow to terminal
E Earth
Brown to terminal
L Live
Blue to terminal
N Neutral

Mains cable

WARNING!
Risk of injury from electric shock. A defective mains cable can result in serious injuries due to electric shock.

• Make sure that the mains cable is not damaged or severed. Use only rubber-sheathed cables of quality H05RN-F according to DIN 57282, Part 817 / VDE 0282, Part 817 with a rubber-coated plug connector and a conductor cross section of at least 1.5 mm² (230 V: 3 x 1.5 mm², 400 V: 5 x 1.5 mm²). The cable must not be of a lighter type. For the United Kingdom only: rubbersheathed cables of type BS 6500 (1984), Table 16 PVC 3 core flex, 300/500 V HOS VV-F with a rubber-coated plug connector and a 13 A fuse.
• The maximum permissible cable length is 50 m. A longer cable impairs the motor power and hence the performance and function of the log splitter.
• Mains cable, mains plug and coupling socket must be undamaged. A defective mains cable (e.g. with cracks/fractures, cuts, crushed or kinked points in the insulation) must not be used.
• Check the condition of your mains cable each time prior to use.
• Protect the mains cable from heat and sharp edges. Do not expose plug connectors to moisture.
• Do not pull on the mains cable to remove the mains plug from the socket.
• If the mains cable is damaged, immediately disconnect it from the mains.
• Repairs to the mains cable, mains plug and coupling socket may only to be carried out by qualified electricians.

Product overview (01)

1. Housing
2. Base
3. Pedestal
4. Frame connection
5. Transport wheel
6. Feed chute
7. Handle
8. Closing screw
9. Switch for overload protection
10. On/Off switch
11. Mains cable with cable strain relief and connector

Scope of supply (02)
The items listed here are included in the standard scope of supply. Check that all items are present:

1. Shredders
2. Base (2x)
3. Frame connection
4. Plug
5. Pedestal (2x)
6. Wheel cap (2x)
7. Bag with assembly parts and operating instructions
8. Collecting bag
9. Transport wheel (2x)
10. Allen key

SAFETY INSTRUCTIONS

Operator

• Persons under the influence of alcohol, drugs or medication are not allowed to use the machine

Personal protective equipment:

• Wear clothing and protective equipment inaccordance with the regulations in order to avoid injuries to the eyes, as well as to avoidhearing impairment.
• The clothing must be appropriate (tightly fitting) and must not restrict movements. If you have long hair, it is essential to wear a hair net. The personal protective equipment comprises:
  • Ear protection
  • Protective glasses
  • Work gloves
  • Safety shoes
  • Long trousers

Working area:

• No further persons, children or animals may be in the working area of the shredder.
• Keep the working area free from material to be shredded and other objects – danger of stumbling.
• The user of the machine is responsible for accidents involving other persons or their property.
• Ensure good lighting of the working area. Operating times:
• When operating in residential areas, observe country-specific and communally permitted operating times according to the regulations on noise pollution.
• Work with the machine in daylight or with good lighting only.

Operation:

• Do not reach into the hopper or feed chute during operation!
• The cutting disk after-runs after the machine is switched off!
• Only put the machine into operation when assembly has been completed.
• Always perform a visible inspection prior to using the machine. The machine must be in a safe operating condition.
• Never work alone.
• Immediately renew damaged or worn parts.
• Only use the machine if it is in the technical condition stipulated by the manufacturer.
• Do not undertake shredding work in the rain, snow, stormy weather or during thunderstorms (danger of lightning!). Do not use the shredder in wet or damp surroundings.
• Do not deactivate safety and/or protective devices on the machine.
• Always ensure that the machine is stable before starting work.
• Never transport the shredder with the motor running.
• Never transport the shredder with open or unlocked shredder upper section.
• Switch the motor off, wait for the cutting disk to stop moving, and disconnect the machine from the mains connection prior to moving the machine.
• When moving the shredder, only transport it using its handle.
• Always ensure a stable stance when working. Do not bend forward too far.
• Do not feed the shredder from an elevatedposition.
• Always disconnect the shredder from the  mains power supply when not in use.

In the event of a malfunction or accident:

• Immediately disconnect the mains plug fromthe mains if the mains cable has been damaged or severed!
• If a foreign object is drawn in or in the event of unusual noises or vibrations, immediately switch off the shredder and disconnect it fromthe mains. Then proceed as follows:
• Inspect the damage.
• Refasten loose parts, e.g. tighten screws.
• Have all damaged parts exchanged or repaired by our customer service.

ASSEMBLY

CAUTION!
Danger of injury if the machine is incomplete! Incomplete machines can lead to injuries and damage to the machine!

• Do not operate the machine until it has been fully assembled.

Mounting the chassis (03)

1. Push (03/a) the ends of the bases (03/1) into the frame connection (03/2).
2. Position the axle tube (03/3) between the bases

Mounting the transport wheels (04)

1. Slide the wheel shaft (04/1) into the base.
2. Next, slide a large washer 10x20x1.5 (04/2) and the bushing (04/3) onto the shaft.
3. Afterwards, slide the transport wheel (04/4) onto the bushing.
4. Place the washer 8x20x1.5 (04/5) onto the thread and secure the transport wheel using an M8 nut (04/6).
5. Press the wheel cap (04/7) onto the transport wheel.
6. Fit the opposite transport wheel in the same sequence.

Mounting the pedestals (05)

1. Turn the transport frame around.
2. Attach the pedestals (05/a) to the transport frame using the screws (05/1).

Mounting the transport frame on the shredder (06)

1. Turn the shredder around.
2. Slide (06/a) the transport frame (06/1) into the holes of the housing (06/2)

START-UP

  DANGER!
Danger of injury from damaged components! Damaged components can lead to serious and even fatal injuries!

• Before putting into operation, carry out a visual inspection and check the components for function

WARNING!
Risk of injury due to negligence! Negligence in handling the machine can result in serious injuries!

• Only use the shredder on firm, level ground and in a stable position. Do not tilt or incline the machine during operation.
• Comply with working time regulations in force in your country.
• Do not route the extension lead over the hopper or under the discharge opening.
• Before starting, ensure that the feed chute isclea

OPERATION

WARNING!
Danger of serious injury! There is a risk of serious injuries for children, persons with impaired physical, sensory or mental abilities, persons with insufficient knowledge and experience and persons who are not familiar with the operating instructions.

• Never permit the above persons to use the machine.
• Always observe the local regulations concerning the age limit for users

Connecting the mains plug

1. Connect the mains cable of the shredder (01/11) to an extension lead.
2. Check that the extension lead is connected securely.
3. Then connect the extension lead to the mains voltage.

Switching on the motor (07)

IMPORTANT!
Damage to the machine due to improper operation! Incorrect handling can result in machine damage!

• Only feed in material to be shredded once the appliance has already been switched on.
• Do not feed in any further material to be shredded after the appliance has been switched off

1. Press the On switch (07/1)

Switching off the motor (07)

1. Press the Off switch (07/2).

Releasing a cutting disk blockage

WARNING!
Risk of injury due to lack of concentration while working! Ejected parts can cause very severe injuries!

• Watch out for flying parts and keep your face away from the feed chute.

CAUTION! Danger of crushing when opening and closing the housing! Hand and finger injuries may occur!

• Beware of your hands and fingers when opening and closing the housing

NOTE
When closing the housing, ensure that the top part of the housing is correctly seated in the cutouts of the lower part.

1. Switch off the shredder.
2. Disconnect the machine from the mains power supply.
3. Remove (08/a) the locking screw (08/1) and remove (08/b) the housing (08/2).
4. Remove the material causing the blockage.
5. Check the cutting disk and shredder blade for damage.
6. Close the housing and tighten the locking screw again.
7. Reconnect the machine to the mains power supply.
8. Press the overload protection (07/3).
9. Switch on the shredder again

If the blockage cannot be cleared, contact our customer service.

MAINTENANCE AND CARE

  DANGER! Fatal electric shock hazard!
Touching live parts poses an immediate risk of fatal injury due to electric shock.

• Disconnect the appliance from the mains prior to all maintenance, care and cleaning work.

WARNING!
Danger of lacerations. Danger of cutting injuries when reaching into sharpedged, moving appliance parts and into cutting tools.

• Before maintenance, care and cleaning work, always switch off the appliance. Disconnect the appliance from the mains power supply.
• Always wear protective gloves during maintenance, care and cleaning work.

WARNING!
Risk of injury during repair work. Improper repairs can lead to serious injuries and damage to the appliance

• Have repair work performed by the manufacturer’s service centres and authorised specialist companies only!
• After each use, check the shredder for wear and renew any damaged components.
• Keep venting slots free of remnants and accumulations.
• Only use spare parts specified by the manufacturer

Shredder blade
To obtain an optimum shredding result and prevent damage to the machine, the blades must be replaced at regular intervals.

• Always replace the blades in pairs.
• Always tighten the bolts securely.
• Do not work with blunt blades

Replacing/turning the shredder blades (08 -10)

1. Switch off the shredder and disconnect it from the mains power supply.
2. Remove the locking screw (08/1) and remove the housing (08/2).
3. Turn the cutting disk (09/a) until the hexagon bolt is visible through the hole of the guide plate (09/1).
4. Loosen and remove the hexagon bolts (10/1) using the supplied hex key.
5. Remove and turn blade (10/2). Replace the blades if both sides are blunt.
6. Secure blade using the hexagon bolts and turn or replace the second blade.
7. Close the housing and tighten the locking screw.

Care

• Remove dirt and material residues after every use.
• Do not clean the machine with running water or high-pressure.
• Do not use any cleaning agents or solvents.
• Use a soft brush or cloth for cleaning.
• To protect the inner side of the housing from corrosion, spray it with a biologically degradable oil.

STORAGE

Clean the shredder after its use. Store it in a dry, lockable place out of the reach of children. Perform the following tasks when storing during the winter period:

1. Switch off the machine and disconnect it from the mains power supply.
2. Wait for the cutting disk to come to a standstill.
3. Remove (08/a) the locking screw (08/1) and remove (08/b) the housing (08/2).
4. Remove coarse and wet material from the inside of the shredder.
5. Close the housing and tighten the locking screw.
6. Store the shredder upright

HELP IN CASE OF MALFUNCTIONS

  NOTE For malfunctions that are not listed in this table or that you cannot resolve yourself, please contact our customer service.

different mains socket in the house.
Extension lead defective.| Inspect the lead and replace it, if necessary.
Machine does not pull in material to be shredded.| Obstruction at the cutting unit.| Remove material from the cutting unit, if necessary.
Cutting unit clogged with wet mate- rial to be shredded.| Clear the clogging by feeding branch material.
Material to be shredded is not properly cut.| Blades blunt or damaged| Turn or replace the blades.
Motor switches off.| Motor protection switch switched off due to cutting disk overload or blockage.| The motor can be switched on again after a cool-down phase of approx. five minutes.
Unusual noises, rattling in the machine.| Bolts on the motor, its mounting, the carriage or the cutting unit are loose.| Re-tighten bolts.

TRANSPORT

Only transport the shredder with the housing closed and lock

1. Switch the motor off and wait for the cutting disk to stop moving.
2. Then disconnect the machine from the mains power supply.
3. Hold the shredder at the handle (01/7) and tilt the machine slightly.
4. Pull the machine behind you when moving to the next location. Pay attention to the ground to make sure the machine does not tip over during transport.

DISPOSAL

Information on the German Electrical and Electronic Equipment Act (ElectroG)

• Electrical and electronic appliances do not belong in household waste, but should be collected and disposed of separately.
• Owners or users of electrical and electronic appliances are obliged by law to return them after use.

The symbol of the crossed-through rubbish bin means that electrical and electronic appliances may not be disposed of in the household rubbish. Electrical and electronic appliances can be handed in at the following places at no charge:

• Public service disposal or collection points (e.g. municipal building yards)
• Points of sale of electrical appliances (stationary and online) provided traders are obliged to take them back or offer this voluntarily.

These statements only apply to appliances that are installed and sold in the countries of the European Union and are subject to European Directive 2012/19/EU. Different provisions may apply to the disposal of electrical and electronic appliances in countries outside the European Union.

AFTER-SALES / SERVICE

In the event of questions of warranty, repair or spare parts, please contact your nearest ALKO Service Centre. These can be found on the
Internet at:
www.al-ko.com/service-contacts

GUARANTEE

We will resolve any material or manufacturing faults on the appliance during the legal warranty period for claims relating to faults, in accordance with our choice either to repair or replace. The legal warranty period is determined by the legislation of the country in which the appliance was purchased.

Our warranty promise applies only if

• These operating instructions are heeded
• The appliance is handled correctly
• Original spare parts have been used

The warranty becomes void in the case of:

The guarantee excludes:

• Paint damage that can be attributed to normal wear and tear
• Wear parts that are marked with a frame xxxxxx (x) on the spare parts card

The guarantee period commences with purchase by the first end user. The date on the proof of purchase is decisive. In the event of a guarantee claim, please take this guarantee declaration and the original proof of purchase, and contact your dealer or the nearest authorised customer service centre. This statement does not affect the purchaser’s statutory claims for defects against the vendor.

References

• Startseite - AL-KO Unternehmensgruppe
• Servicestellen international | AL-KO Gardentech

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