PRODEMAND 139105 Front Shock Absorber Instruction Manual
- June 4, 2024
- PRODEMAND
Table of Contents
- PRODEMAND 139105 Front Shock Absorber
- SECURE FRONT SHOCK ABSORBER
- INSTALL FRONT COIL SPRING LOWER INSULATOR
- INSTALL FRONT SPRING BUMPER
- Compressing Front Coil Spring
- Identifying Front Coil Spring
- INSTALL FRONT COIL SPRING UPPER INSULATOR
- Installing Front Coil Spring Upper Insulator
- Identifying Front Coil Spring Upper Seat & Protrusion
- INSTALL FRONT SUSPENSION SUPPORT DUST SEAL
- INSTALL FRONT SHOCK ABSORBER WITH COIL SPRING
- Locating Front Shock Absorber Nut
- Locating Grease Applying Area On Suspension Support Sub Assembly
- INSTALL FRONT SUSPENSION SUPPORT DUST COVER
- INSTALL FRONT SPEED SENSOR
- Identifying Front Speed Sensor Clamp
- INSTALL FRONT STABILIZER LINK ASSEMBLY
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
PRODEMAND 139105 Front Shock Absorber
SECURE FRONT SHOCK ABSORBER
Install the bolt and nut to the front shock absorber as shown in the illustration and secure the front shock absorber in a vise.
Identifying Front Shock Absorber Bolt And Nut
INSTALL FRONT COIL SPRING LOWER INSULATOR
Install the front coil spring lower insulator to the front shock absorber.
NOTE
Make sure that the front coil spring lower insulator is positioned in the
depression of the lower spring seat.
INSTALL FRONT SPRING BUMPER
INSTALL FRONT COIL SPRING
- Using SST, compress the front coil spring.
- SST: 09727-30021
- 09727-00010
- 09727-00021
- 09727-00031
Compressing Front Coil Spring
NOTE
Do not use an impact wrench. It will damage SST. Install the front coil
spring.
Identifying Front Coil Spring
NOTE
Fit the lower end of the front coil spring into the gap of the spring lower
seat.
INSTALL FRONT COIL SPRING UPPER INSULATOR
Install the front coil spring upper insulator to the front shock absorber with the protrusion on the insulator facing the outside of the vehicle.
Installing Front Coil Spring Upper Insulator
INSTALL FRONT COIL SPRING UPPER SEAT
Install the front coil spring upper seat to the front shock absorber assembly with the mark facing the outside of the vehicle.
Identifying Front Coil Spring Upper Seat & Protrusion
NOTE
- Align the cutout of the front coil spring upper seat with the protrusion on the front coil spring upper insulator.
- Check that the slot on the piston rod and the slot on the front coil spring upper seat are aligned.
INSTALL FRONT SUSPENSION SUPPORT DUST SEAL
Install a new front suspension support dust seal.
INSTALL FRONT SUSPENSION SUPPORT SUB-ASSEMBLY
TEMPORARILY TIGHTEN FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT. Temporarily tighten a new front support to front shock absorber nut.
Identifying Front Support To Front Shock Absorber Nut
Remove SST from the front coil spring..
NOTE
Do not use an impact wrench. It will damage SST.
INSTALL FRONT SHOCK ABSORBER WITH COIL SPRING
Install the front shock absorber with coil spring (upper side) with the 3 nuts.
Locating Front Shock Absorber Nuts
Torque: 50 Nm 510 kgf cm, 37 ft lbf
Install the front shock absorber with coil spring (lower side) to the steering knuckle with the 2 bolts and 2 nuts.
Torque: 240 Nm 2447 kgfcm, 177 ft lbf .Fully tighten the front support to front shock absorber nut.
Locating Front Shock Absorber Nut
Torque: 47 Nm 479 kgfcm, 35 ft.lbf. Apply No. 2 MP grease into the suspension support subassembly. bb
Locating Grease Applying Area On Suspension Support Sub Assembly
NOTE
Do not apply grease to the rubber surfaces of the front suspension support
sub-assembly.
INSTALL FRONT SUSPENSION SUPPORT DUST COVER
Install the front suspension support dust cover.
Identifying Front Suspension Support Dust Cover
INSTALL FRONT SPEED SENSOR
Install the front speed sensor and front flexible hose to the front shock absorber with the bolt.
Locating Front Speed Sensor Bolt
Torque: 29 Nm (296 kgfcm, 21 ft lbf
NOTE
Do not twist the front speed sensor when installing it.
HINT
Install the speed sensor harness bracket first and then the front flexible
hose.
Identifying Front Speed Sensor Clamp
INSTALL FRONT STABILIZER LINK ASSEMBLY
Install the front stabilizer link assembly to the front shock absorber with coil spring with the nut.
Installing Front Stabilizer Link Assembly
Torque: 74 Nm 755 kgfcm, 55 ft lbf
NOTE
If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to
hold the stud bolt.
- INSTALL OUTER COWL TOP PANEL.
- INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY.
- INSTALL COWL TOP VENTILATOR LOUVER LH.
- INSTALL COWL TOP VENTILATOR LOUVER RH.
- INSTALL HOOD TO COWL TOP SEAL.
- INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH.
- INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH.
- INSTALL FRONT WIPER ARM HEAD CAP.
- INSTALL FRONT WHEEL
- Torque: 103 Nm 1050 kgfcm, 76 ft lbf
INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
HINT
Inspect and adjust front wheel alignment.
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>