PRODEMAND 139105 Front Shock Absorber Instruction Manual

PRODEMAND 139105 Front Shock Absorber

SECURE FRONT SHOCK ABSORBER

Install the bolt and nut to the front shock absorber as shown in the illustration and secure the front shock absorber in a vise.

Identifying Front Shock Absorber Bolt And Nut

INSTALL FRONT COIL SPRING LOWER INSULATOR

Install the front coil spring lower insulator to the front shock absorber.

NOTE
Make sure that the front coil spring lower insulator is positioned in the depression of the lower spring seat.

INSTALL FRONT SPRING BUMPER

INSTALL FRONT COIL SPRING

• Using SST, compress the front coil spring.
• SST: 09727-30021
• 09727-00010
• 09727-00021
• 09727-00031

Compressing Front Coil Spring

NOTE
Do not use an impact wrench. It will damage SST. Install the front coil spring.

Identifying Front Coil Spring

NOTE
Fit the lower end of the front coil spring into the gap of the spring lower seat.

INSTALL FRONT COIL SPRING UPPER INSULATOR

Install the front coil spring upper insulator to the front shock absorber with the protrusion on the insulator facing the outside of the vehicle.

Installing Front Coil Spring Upper Insulator

INSTALL FRONT COIL SPRING UPPER SEAT

Install the front coil spring upper seat to the front shock absorber assembly with the mark facing the outside of the vehicle.

Identifying Front Coil Spring Upper Seat & Protrusion

NOTE

• Align the cutout of the front coil spring upper seat with the protrusion on the front coil spring upper insulator.
• Check that the slot on the piston rod and the slot on the front coil spring upper seat are aligned.

INSTALL FRONT SUSPENSION SUPPORT DUST SEAL

Install a new front suspension support dust seal.

INSTALL FRONT SUSPENSION SUPPORT SUB-ASSEMBLY

TEMPORARILY TIGHTEN FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT. Temporarily tighten a new front support to front shock absorber nut.

Identifying Front Support To Front Shock Absorber Nut

Remove SST from the front coil spring..

NOTE
Do not use an impact wrench. It will damage SST.

INSTALL FRONT SHOCK ABSORBER WITH COIL SPRING

Install the front shock absorber with coil spring (upper side) with the 3 nuts.

Locating Front Shock Absorber Nuts

Torque: 50 Nm 510 kgf cm, 37 ft lbf

Install the front shock absorber with coil spring (lower side) to the steering knuckle with the 2 bolts and 2 nuts.

Torque: 240 Nm 2447 kgfcm, 177 ft lbf .Fully tighten the front support to front shock absorber nut.

Locating Front Shock Absorber Nut

Torque: 47 Nm 479 kgfcm, 35 ft.lbf. Apply No. 2 MP grease into the suspension support subassembly. bb

Locating Grease Applying Area On Suspension Support Sub Assembly

NOTE
Do not apply grease to the rubber surfaces of the front suspension support sub-assembly.

INSTALL FRONT SUSPENSION SUPPORT DUST COVER

Install the front suspension support dust cover.

Identifying Front Suspension Support Dust Cover

INSTALL FRONT SPEED SENSOR

Install the front speed sensor and front flexible hose to the front shock absorber with the bolt.

Locating Front Speed Sensor Bolt

Torque: 29 Nm (296 kgfcm, 21 ft lbf

NOTE
Do not twist the front speed sensor when installing it.

HINT
Install the speed sensor harness bracket first and then the front flexible hose.

Identifying Front Speed Sensor Clamp

INSTALL FRONT STABILIZER LINK ASSEMBLY

Install the front stabilizer link assembly to the front shock absorber with coil spring with the nut.

Installing Front Stabilizer Link Assembly

Torque: 74 Nm 755 kgfcm, 55 ft lbf

NOTE
If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud bolt.

• INSTALL OUTER COWL TOP PANEL.
• INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY.
• INSTALL COWL TOP VENTILATOR LOUVER LH.
• INSTALL COWL TOP VENTILATOR LOUVER RH.
• INSTALL HOOD TO COWL TOP SEAL.
• INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH.
• INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH.
• INSTALL FRONT WIPER ARM HEAD CAP.
• INSTALL FRONT WHEEL
• Torque: 103 Nm 1050 kgfcm, 76 ft lbf

INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

HINT
Inspect and adjust front wheel alignment.

References

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