DRAPER 95197 Petrol Inverter Generator Instruction Manual
- June 6, 2024
- DRAPER
Table of Contents
- INTRODUCTION:
- WARRANTY
- INTRODUCTION
- SPECIFICATION
- HEALTH AND SAFETY INFORMATION
- HEALTH AND SAFETY INFORMATION
- ADDITIONAL SAFETY INSTRUCTIONS FOR GENERATOR USE
- HEALTH AND SAFETY INFORMATION
- TECHNICAL DESCRIPTION
- UNPACKING AND CHECKING
- PREPARING THE GENERATOR
- PREPARING THE GENERATOR
- OPERATING INSTRUCTION
- STARTING THE GENERATOR
- OPERATING INSTRUCTIONS
- OPERATING INSTRUCTIONS
- OPERATING INSTRUCTIONS
- MAINTENANCE AND TROUBLESHOOTING
- TROUBLESHOOTING
- CONTACTS
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
PETROL
INVERTER GENERATOR
95197, 95198
These instructions accompanying the product are the original instructions.
This document is part of the product, keep it for the life of the product
passing it on to any subsequent holder of the product. Read all these
instructions before assembling, operating, or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which
the product has been designed,
and contains all the necessary information to ensure its correct and state
use. By following all the general safety instructions contained in this
manual, it will ensure both product and operator safety, together with the
longer life of the product itself.
All photographs and drawings in this manual are supplied by Draper Tools to
help illustrate the operation of the product.
Whilst every effort has been made to ensure the accuracy of the information
contained in this manual, the Draper Tools policy of continuous improvement
determines the right to make modifications without prior warning.
INTRODUCTION:
USER MANUAL FOR: Petrol Inverter Generator
Stock No’s: 95197, 95198
Part No’s: DGl2600DI, DGl3500DI
REVISIONS:
Date first published March 2021.
As our user manuals are continually updated, users should make sure that they
use the very latest version.
Downloads are available from: http://drapertools.com/manuals
Draper Tools Limited Hursley Road Chandler’s Ford Eastleigh Hampshire S0531YF
UK
Website: drapertools.com
Product Help Line: +44 (0) 23 8049 4344
General Fax: +44 (0) 23 8026 0784
UNDERSTANDING THIS MANUAL SAFETY CONTENT:
Warning! — Information that draws attention to the risk of injury or
death.
I mportant – – Information that draws attention to the risk of damage to
the product or surroundings.
COPYRIGHT© NOTICE:
Copyright© Draper Tools Limited.
Permission is granted to reproduce this publication for personal and
educational use only.
Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted
in any other form or
means without written permission from Draper Tools Limited. In all cases, this
copyright notice must remain intact.
WARRANTY
Draper Tools have been carefully tested and inspected before shipment and are
guaranteed to be free from defective materials and workmanship. Should the
tool develop a fault, please return the complete tool to your nearest
distributor or contact:
Draper Tools Limited, Chandler’s Ford, Eastleigh, Hampshire, SO53 1YF.
England.
Telephone Sales Desk: +44 (0) 8049 4333 or Product Help Line +44 (0) 23
8049 4344.
Proof of purchase must be provided with the tool.
If upon inspection it is found that the fault occurring is due to defective
materials or workmanship, repairs will be carried out free of charge. This
warranty period covering labor is 12 months from the date of purchase except
where tools are hired out when the warranty period is 90 days from the date of
purchase. The warranty is extended to 24 months for parts only. This warranty
does not apply to any consumable parts, any type of battery or normal wear and
tear, nor does it cover any damage caused by misuse, careless or unsafe
handling, alterations, accidents, or repairs attempted or made by any person
other than the authorized Draper warranty repair agent.
Note: If the tool is found not to be within the terms of warranty, repairs and
carriage charges will be quoted and made accordingly. This warranty applies in
lieu of any other warranty expressed or implied and variations of its terms
are not authorized. Your Draper warranty is not effective unless you can
produce upon request a dated receipt or
invoice to verify your proof of purchase within the warranty period. Please
note that this warranty is an additional benefit and does not affect your
statutory rights.
Draper Tools Limited.
INTRODUCTION
SCOPE
This manual is intended to give an overview of the functioning and controls of
the machine to aid in its safe use.
SPECIFICATION
Stock No | 95197 | 95198 |
---|---|---|
Part No | DGl2600DI | DGl3500DI |
Engine type………… | . Four cycle OHV | Four cycle OHV |
Displacement | 125cc | 149.5cc |
Rated power | 2300W | 2800W |
Rated current | 1 0A | 12.17 A |
Max power | 2500W | 31 00W |
Cooling system | Forced air | Forced air |
Output sockets:
Rated AC | 2 x 230V | 2 x 230V |
---|---|---|
Rated AC frequency | 50Hz | 50Hz |
Rated DC | 12V@ 5.0A. | 12V@ 5.0A |
Suitable battery type to charge | WET LEAD ACID | WET LEAD ACID |
Performance class | G1 | G1 |
Grade | A | A |
Degree of protection | I P23M | I P23M |
Oil capacity | 0.9L | 0.9L |
Engine oil | SAE 1 0W-30 | SAE 10W-30 |
Fuel tank capacity | 7.5L | 7.5L |
Fuel type | Unleaded petrol (RON95) | Unleaded petrol (RON95) |
Runtime (100%load) | 5hrs | 3.4hrs |
Noise level 4M | 94dB(A) | 96dB(A) |
Uncertain (k) | 3dB(A) | 3dB(A) |
Altitude | 1 000m | 1 000m |
Max. ambient temperature | .40°C | 40°C |
Dimensions (L x W x H) | 695 x 395 x 560mm | 695 x 395 x 560mm |
Weight | 33kg nett/ 36kg gross | 33.5kg nett/ 37.5kg gross |
HANDLING AND STORAGE
Caution: Always use and store this generator correctly, never use or
store this generator on it’s side as oil or fuel may leak and damage the
generator or your property. If the generator has been used always allow it to
cool for at least 30 minutes before transporting the generator and ensure that
the generator has fully cooled before returning it to storage as a hot engine
and exhaust system could cause personal injury or ignite some materials. To
prevent fuel/oil spillage when transporting, the generator should be secured
upright in its normal operating position with the engine switch in the off
position. Take care not to drop or strike the generator when transporting.
Never cover the generator when in use.
Before storing the generator for a long period:-
1. Be sure that the storage area is free of excessive humidity and dust.
2. Drain the fuel, storage procedure below.
A. Unscrew the fuel tank cap, remove the filter screen and empty the fuel tank
into an approved petrol container using a commercially available hand siphon
(Draper Stock
No.43650), re-install the filter screen and fuel tank cap.
B. Loosen the carburetor drain screw and drain the carburetor into a suitable
container.
C. Remove the spark plug maintenance cover and remove the spark plug cap.
D. Turn the engine switch to the OFF position.
HEALTH AND SAFETY INFORMATION
GENERAL SAFETY INSTRUCTIONS FOR POWER TOOL USE
When using any type of power tool there are steps that should be taken to make
sure that you, as the user, remain safe. Common sense and respect for the tool
will help reduce the risk of injury.
Read the instruction manual fully.
Do not attempt any operation until you have read and understood this manual.
Most important you must know how to safely start and stop this machine,
especially in an emergency.
Keep the work area tidy and clean.
Attempting to clear the clutter from around the machine during use will
reduce your concentration. Mess on the floor creates a trip hazard. Any liquid
spilt on the floor could result in you slipping.
Find a suitable location. If the machine is bench mounted, the location
should provide good natural light or artificial lighting as a replacement.
Avoid damp and dust locations as it will have a negative effect on the
machine’s performance. If the machine is portable do not expose the tool to
rain. In all cases do not operate power tools near any flammable materials.
Keep bystanders away. Children, onlookers and passers-by must be
restricted from entering the work area for their own protection. The barrier
must extend a suitable distance from the tool user. Unplug and house all power
tools that are not in use. A power tool should never be left unattended while
connected to the power supply. They must be housed in a suitable location,
away locked up and from children. This includes battery chargers.
Do not overload or misuse the tool. All tools are designed for a purpose
and are limited to what they are capable of doing. Do not attempt to use a
power tool (or adapt it in any way) for an application it is not designed for.
Select a tool appropriate for the size of the job. Overloading a tool will
result in tool failure and user injury. This covers the use of accessories.
Dress properly. L oose clothing, long hair and jewelry are all dangerous
because they can become entangled in moving machinery. This can also result in
parts of body being pulled into the machine. Clothing should be close fitting,
with any long hair tied back and jewelry and neckties removed. Footwear must
be fully enclosed and have a non-slip sole.
Wear personal protective equipment (PPE). Dust, noise, vibration, and
swart can all be dangerous if not suitably protected. If the work involving
the power tool creates dust or fumes wear a dust mask. Vibration to the hand,
caused by operating some tools for longer periods must be protected against.
Wear vibration-reducing gloves and allow long breaks between uses. Protect
against dust and swart by wearing approved safety goggles or a face shield.
These are some of the more common hazards and preventions, however, always
find out what hazards are associated with the machine/work process and wear
the most suitable protective equipment available.
Do not breathe contaminated air. If the work creates dust or fumes
connect the machine (if possible) to an extraction system either locally or
remotely. Working outdoors can also help if possible.
Move the machine as instructed. If the machine is hand-held, do not carry
it by the power supply cable. If the product is heavy, employ a second or
third person to help move it safely or use a mechanical device. Always refer
to the instructions for the correct method.
Do not overreach. Extending your body too far can result in a loss of
balance and you falling. This could be from a height or onto a machine and
will result in injury.
Maintain your tools correctly. A well-maintained tool will do the job
safely. Replace any damaged or missing parts immediately with original parts
from the manufacturer. As applicable, keep blades sharp, moving parts clean,
oiled or greased, handles clean, and emergency devices working.
Wait for the machine to stop. Unless the machine is fitted with a safety
brake, some parts may continue to move due to momentum. Wait for all parts to
stop, then unplug it from the power supply
HEALTH AND SAFETY INFORMATION
before making any adjustments, carrying out maintenance operations or just
finishing using the tool.
Remove and check setting tools. Some machinery requires the use of
additional tools or keys to set, load or adjust the power tool. Before
starting the power tool always check to make certain they have been removed
and are safely away from the machine.
Prevent unintentional starting. Before plugging any machine into the
power supply, make sure the switch is in the OFF position. If the machine is
portable, do not hold the machine near the switch and take care when putting
the machine down, that nothing can operate the switch.
Carefully select an extension lead. Some machines are not suitable for
use with extension leads. If the tool is designed for use outdoors, use an
extension lead also suitable for that environment. When using an extended
lead, select one capable of handling the current (amps) drawn by the machine
in use. Fully extend the lead regardless of the distance between the power
supply and the tool. Excess current (amps) and a coiled extension lead will
both cause the cable to heat up and can result in fire.
Concentrate and stay alert. Distractions are likely to cause an accident.
Never operate a power tool if you are under the influence of drugs
(prescription or otherwise), including alcohol or if you are feeling tired.
Being disorientated will result in an accident.
Has this tool been repaired by a qualified person? This tool is designed
to conform to the relevant international and local standards and as such
should be maintained and repaired by someone qualified, using only original
parts supplied by the manufacturer. This will ensure the tool remains safe to
use.
ADDITIONAL SAFETY INSTRUCTIONS FOR GENERATOR USE
Note: Generators are designed to give safe and dependable service if
operated according to instructions. Read and understand this owner’s manual
fully before operating this generator. You can help prevent accidents by being
familiar with the generator’s controls and by observing safe operating
procedures.
Operator responsibility
-
Know how to stop the generator quickly in case of an emergency.
-
Understand the use of all the generators controls, output sockets, and connections.
-
Be sure that anyone who operates the generator receives proper instruction in its safe use.
Warning! Carbon monoxide hazards -
Exhaust gases contain poisonous carbon monoxide, a colorless and odorless gas.
-
Breathing carbon monoxide can cause loss of consciousness and may lead to death.
NEVER run this generator in an enclosed space or partly enclosed space.
ALWAYS ensure a high level of ventilation in the area that you intend to use the generator to avoid the potential build-up of carbon monoxide.
Warning! Electric shock hazards -
The generator produces enough electric power to cause a serious shock or electrocution if misused.
-
Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. Keep the generator dry.
-
If the generator is stored outdoors, unprotected from the weather, check all of the electrical components on the control panel before each use. Moisture or ice can cause a malfunction or short circuit in electrical components which could result in electrocution.
-
Do not connect to a building electrical system unless an isolation switch has been installed by a qualified electrician.
-
Never connect different generator models and types.
HEALTH AND SAFETY INFORMATION
Warning! Fire and burn hazards
-
The exhaust system gets hot enough to ignite some materials.
-
Keep the generator at least 3 feet (1 meter) away from buildings and other equipment during operation.
-
Do not enclose the generator in any structure.
-
Keep flammable materials away from the generator.
-
The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before storing the generator indoors.
-
Petrol is extremely flammable and is explosive under certain conditions. Do not smoke or allow flames or sparks where the generator is refueled or where petrol is stored. Refuel in a well
ventilated area with the engine stopped. -
Fuel vapors are extremely flammable and may ignite after the engine has started. Make sure that any spilled fuel has been wiped up before starting the generator.
RESIDUAL RISK
Important: Although the safety instructions and operating manuals for our tools contain extensive instructions of safe working with power tools, every power tool involves a certain residual risk that can not be completely excluded by safety mechanisms. Power tools must therefore always be operated with caution!
TECHNICAL DESCRIPTION
IDENTIFICATION- MAIN FEATURES
(Air vent knob. | Choke. |
---|---|
Fuel cap. | Exhaust. |
Fuel valve knob. | Top maintenance cover. |
Transport wheels. | |
Side maintenance covers. | Transport handle. |
Primer bulb. |
IDENTIFICATION – SWITCH PANEL
Engine ON/OFF switch.
Economy control switch.
Output indicator.
Overload indicator.
Oil alarm indicator.
D 230V AC sockets 2.
12V DC socket.
DC circuit breaker.
Earthing point.
UNPACKING AND CHECKING
PACKAGING
Carefully remove the product from the packaging and examine it for any sign of
damage that may have happened during shipping. Lay the contents out and check
them against the parts shown below. If any part is damaged or missing, please
contact the Draper Help Line (the telephone number appears on the Title page)
and do not attempt to use the product. The packaging material should be
retained at least during the warranty period, in case the machine needs to be
returned for repair.
Warning!
Some of the packaging materials used may be harmful to children. Do not leave
any of these materials in the reach of children. – If any of the packaging is
to be thrown away, make sure they are disposed of correctly, according to
local regulations.
WHAT’S IN THE BOX
As well as the main product, there are several parts not fitted or attached to
it.
Cross-slot screwdriver.
Spark plug box spanner.
12V connecting lead assembly.
Note: For details of our full range of accessories and consumables, please visit drapertools.com
PREPARING THE GENERATOR
CONNECTING TO EARTH — FIG.1
The generator must be earthed to discharge static electricity. Attach a cable
to the connection CID on the faceplate, the other end to external earth (for
example an earth rod which can be purchased at your local camping supplier).
Earthing of generators is covered in 8S7430:2011. If you have any doubts about
this subject consult a qualified electrician.
HANDLING & STORAGE – FIG.2
Warning! Petrol is highly flammable and explosive. You can be burned or
seriously injured when handling fuel.
- Keep heat. sparks and flame away.
- Handle fuel outdoors only.
- Wipe up spills immediately. If storing this machine for a prolonged time there are some procedures to follow to prepare the machine prior to storage:
- Remove any fuel from the fuel tank by using a siphon. Loosen the carburetor drain screw and drain remaining fuel into a suitable container prior to correct disposal of old fuel (check local regulations).
FIG.2
- Check the machine over and repair or replace any worn or damaged parts.
- Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder.
- Crank the engine several revolutions to distribute the oil, then re-install the spark plug.
- Re-install the spark plug cap on the spark plug securely.
- Pull the starter grip slowly until you feel resistance, then return the starter grip gently.This closes the valves so moisture cannot enter.
Warning! The generator is shipped without oil in the engine. You MUST add the required amount of oil before trying to start the engine.
FIG.3
ADDING ENGINE OIL – FIGS. 3-4
- Remove the screws 5.1 and side maintenance cover 5
- With the generator on a level surface, remove the oil filler cap/dipstick 24
- Add exactly: 0.90L SAE10W-30 oil.
Warning! Do not overfill the engine with oil
FIG.4
PREPARING THE GENERATOR
If the engine is overfilled, the excess oil may be transferred to and
contaminate the air filter and its housing.
Screw-in the filler cap/dipstick securely.
Caution: prolonged exposure to used engine oil is dangerous, always wash
your hands thoroughly after handling used engine oil.
Environmental protection
One of the most damaging sources of pollution is oil. Do not throw away used
engine oil in with your domestic waste or down drains and sinks. Place it in a
leak-proof container and dispose of it according to local regulations.
FIG.5
ADDING FUEL – FIG.5
Remove cap ® fill with unleaded petrol (RON95), do not overfill, allow room
for fuel to expand when it heats up. Replace cap.
Never use stale or contaminated petrol or an oil/petrol mixture. Avoid getting
dirt or water in the fuel tank.
If the fuel level is low, refuel in a well-ventilated area with the engine
stopped. If the engine has been running, allow it to cool first. Never refuel
the engine inside a building where petrol fumes can reach flames or sparks.
Warning!: Petrol is highly flammable and explosive. You can be burned or
seriously injured when handling fuel.
- Stop the engine and keep heat, sparks, and flames away.
- Handle fuel only outdoors.
- Wipe up spills immediately.
OPERATING INSTRUCTION
PRE-OPERATION CHECK — FIG.6
Once the machine has been prepared for use, ensure the following pre-operation
checks are carried out.
- Check the generator over for any signs of fuel.
- Check the level of engine oil and top-up as required.
This generator has a Low Oil level Protection system. The oil shortage alarm indicator CID lights if there is too little oil in the engine. In this case, it will not be possible to start the engine or it will cut out automatically after a short period of time. It cannot be started again until the engine oil has been topped up.
FIG.6
Warning! Running this machine with too little or too much oil can cause serious damage and would not be covered under warranty.
- Check to ensure that there is no damage to the machine’s casing and control panel.
- Once you are satisfied that the machine is undamaged and in a good serviceable condition, you are ready to start the machine.
- Ensure that all operatives have received proper instruction in the safe use of this machine and fully understand it’s controls as well as knowing how to stop this machine in an emergency.
FIG.7
STARTING THE GENERATOR
Warning! For your safety DO NOT operate the generator in an enclosed area
such as a garage. The generator’s exhaust emits toxic gases containing
poisonous carbon monoxide which can cause unconsciousness and even death in
high concentrations. Before connecting loads/appliances to the generator, be
sure to read the chapters on AC
OPERATION and DC POWER.
FIG.8
Prior to each starting of the machine, perform the pre-operation check.
To start the machine follow these simple steps:-
- Ensure that no appliances are plugged into the machine (starting the machine with appliances connected could cause damage to the appliances).
- Hold the fuel tank cap 2 so that it will not move, and turn the air vent knob (I) to the ‘open’ position.
- Open the fuel valve knob 3by turning it to the “ON” position.
FIG.9
OPERATING INSTRUCTIONS
- Switch the engine switch 12 to the ON” position.
- Move the choke lever 7to the CHOKE” position to start the engine from cold. The choke is not required to start a warm engine.
Note: If this is the first time of use, or the fuel has run out then the primer bulb 6 will need to be pressed a minimum of 6 times to pump fuel into the carburettor.
FIG.10
-
Pull the starter handle 4 gently until you feel resistance then give a brisk pull on the starter cord, several pulls on the starter cord may be required to start the engine.
Note: Do not allow the extended starter cord to snap back against the engine casing as damage to the starter or housing can occur. -
If the choke lever was moved to the CHOKE” position to start the engine from cold, gradually move it to the “RUN” position as the engine warms up.
Refer to the following sections titled AC OPERATION and DC POWER for connecting loads to the generator.
FIG.11
ECONOMY SWITCH – FIG. 11
ON: The economy switch (13 is recommended to minimize fuel consumption
and further reduce noise levels when no load is applied to the generator.
Engine speed varies with the load.
OFF: The smart throttle system does not operate. Caution: The economy
control does not work effectively if the electrical appliance requires
‘bursts’ of power.
Caution: Turn the economy control feature off when connecting high load
appliances or when connecting to the DC output.
STOPPING THE GENERATOR
To stop the engine in an emergency, switch the engine on/off switch to off.
- Under normal operating conditions, use the procedure detailed below to stop the generator:
- Unplug any appliances and/or charging batteries from the generator, if the generator has been working hard allow it to idle for a short time.
- Switch the engine ON/OFF switch 12 to OFF
- Switch economy switch 13 to OFF
- Turn fuel tap off 3.
- Close air vent 1
- Allow the engine to fully cool before transporting or returning to storage.
OVERLOAD CUT-OUT FOR SOCKET-OUTLETS
Important! The generator is equipped with electronic overload protection which
switches off the sockets in case of overload.
When the overload cut off is displayed (@, turn off the power generator and
remove the
OPERATING INSTRUCTIONS
connected equipment from the generator.
This will reset the overload cut-off and allow you to tum the generator back
on.
If this happens, reduce the electric power you are taking from the generator
or remove any defective connected appliances. Defective overload cut-outs must
be replaced only by overload cut-outs of identical design and with the same
performance data. If repairs are necessary, please contact your customer
servicecentre.
AC APPLICATIONS
Before connecting an appliance or power cord to the generator:-
Note: Allow 2-3 minutes after starting the generator to allow the
generator to settle before connecting AC appliances and using the throttle
economy switch.
1. Make sure that it is in good working order. Faulty appliances or power
cords can create the potential for electric shock.
2. If an appliance begins to operate abnormally in any way, turn it off
immediately and disconnect ii from the generator and check that the appliance
does not exceed the generator’s maximum rating.
Always make sure that the appliance’s power rating does not exceed the
generator’s maximum rating.
In either case, the total power requirements (VA) of all appliances connected
must be considered. The above limits must not be exceeded.
When powering sensitive electronics it is advisable to only power a single
appliance at a time.
Note: Substantial overloading will switch off the engine. Exceeding the
limits for maximum power operation or slightly overloading the generator may
not switch off the generator but will shorten the service hie of the
generator. The AC output is Pure Sine Wave so it’s safe for sensitive
appliances such as laptops or appliances with a digital panel. II can also
power induction plates and microwave ovens.
DC POWER
- Set the economy control switch to ‘OFF’.
- Start the generator. Make sure the appliance is turned off before connecting it to the generator.
- Connect the 12V appliance (max 4A) to the generator.
DC POWER (TOPPING UP CAR BATTERIES) – FIGS. 12-13
Warning! For your safety perform the following instructions in the order
shown.
Warning! You should only use this generator to ‘top up’ a WET battery,
also trying to charge a completely 11at battery may cause the fuse to blow.
- Set the economy control switch 13 to ‘OFF’.
- Start the generator.
- Connect the battery charging leads 23 to the battery.
- Make sure you clamp the red wire to the positive 23 (+) terminal and the black wire to the negative (-) terminal of the battery.
- Connect the battery charging leads to the generator via the 12V DC socket 18.
FIG.12
OPERATING INSTRUCTIONS
- The battery will begin to charge.
- Monitor the voltage across the battery regularly during charging and disconnect the battery when the voltage reaches 14.4 volts.
- Caution: when disconnecting the battery, always disconnect the negative lead first.
FIG.13
DC OVERLOAD PROTECTOR
If the DC overload protector activates, wait for a
few minutes and then press the reset button 10.
INDICATOR LIGHTS- FIG.14
OUTPUT indicator 14will remains on during normal operation.
OVERLOAD indicator15will light up if there is an overload or a short
circuit in the connected appliance.
If this happens, proceed as follows:
- Turn off any connected electrical devices and stop the engine.
- reduce the total wattage of connected electric devices to within the rated output of the generator.
- Check the air inlet and around the control unit. If any blockages are found, remove them.
- After checking, restart the engine.
OIL ALERT indicator 16
The oil alert indicator (Red) will light up when the oil level is low.
FIG.14
MAINTENANCE AND TROUBLESHOOTING
THE IMPORTANCE OF MAINTENANCE
Good maintenance is essential for the safe, economical, and trouble-free
operation of the generator. It will also help reduce air pollution.
Warning! Improper maintenance, or failure to correct a problem before
operation, can cause a malfunction in which could cause serious injury or
death. Always follow the inspection and maintenance recommendations and
schedules in this owner’s manual. To help you to properly care for your
generator, the following pages include a maintenance schedule, routine
inspection procedures, and simple maintenance procedures using basic hand
tools. Other service tasks that are more difficult, or require special tools,
are best handled by professionals and are normally performed by a technician
or other qualified mechanic. The maintenance schedule applies to normal
operating conditions. If you operate your generator under severe conditions,
such as sustained high-load or high-temperature operation, or use it in
usually wet or dusty conditions, consult your servicing dealer for
recommendations applicable to your individual needs and use. Remember that
your servicing dealer knows your generator best and is fully equipped to
maintain and repair it. To ensure the best quality and reliability, use only
new, genuine Draper parts for repair or replacement.
MAINTENANCE SCHEDULE
Regular service period| Before each
use| The first month or 20 hours| Every 3 months
or 50 hours| Every 6 months
or 100 hours| Every 2 years or 300 hours
---|---|---|---|---|---
Item Perform at every indicated month or operating hour interval,
whichever comes first.
Engine oil| Check level|
-
| | | |
Change| | -
|
-
| |
Air cleaner| | -
| | | |
Clean| | | -
(1)
| |
Spark plug| Check/adjust| | |
-
| |
Replace| | | | -
|
Spark arrester| Clean| | | | -
|
Valve clearance| Check/adjust| | | | | -
(2)
Combustion chamber| Clean| After every 300 hrs. (2)
Fuel tank and filter| Clean| | |
- (2)
| |
Fuel line| Check| Every 2 years (replace if necessary) (2)
(1) Service more frequently when used in dusty areas.
(2) These items should be serviced by your servicing dealer, unless the owner
has the proper tooand is mechanically proficient. Failure to follow this
maintenance schedule could result in non-warrantable failures.
AIR CLEANER SERVICE -
FIGS. 15 -17
A dirty air cleaner will restrict airflow to the carburetor. To prevent
carburetor malfunction, service the air cleaner regular1y. Service more
frequently when operating the generator in extremely dusty areas. Caution!
Operating the engine without an air filter or with a damaged air filter will
allow dirt to enter the engine, causing rapid engine wear.
This type of damage is not covered by the Draper warranty.
FIG.15
- Remove the side maintenance cover 5 by firstly removing the two retaining screws (5.1 (see 8.3 ADDING ENGINE OIL – page 12).
- Remove the air filter housing unit (25 by firstly removing the two retaining nuts (25D.
- Remove the air filter housing unit (25 elements.
- Pull off the cover of the air filter housing unit (25.2) to access the filter element (25.3).
Warning! Using petrol or flammable solvent to clean the air filter can cause a fire or explosion. Use only soapy water or non-flammable solvent, once it is completely dry immerse the filter in clean engine oil and squeeze the filter to remove excess oil.
FIG.16
FIG.17
SPARK PLUG – FIG. 18
Remove and check the spark plug for dirt and grime and if necessary clean with a copper wire brush.
- Remove the top maintenance panel (9).
- Pull off the spark plug boot 26 with a twist.
- Use the screwdriver 21 supplied to turn the spark plug box spanner 22 to remove the spark plug as shown.
- Check the spark plug gap with a feeler gauge, it should be between 0.6 and 0.7 mm.
FIG.18
10.5 CHECKING OIL LEVEL
(See also page 12: Section 8.3 ADDING ENGINE OIL)
- Screw off the Oil filler plug and wipe off any oil on the dipstick.
Important! Do not screw the dipstick in to check the oil level; simply insert it up to the thread.
- Check the dipstick; make sure the oil level is between “both marks”.
FIG.19
10.6 CHANGE ENGINE OIL — FIG.19
See also page 12: Section 8.3 ADDING ENGINE OIL
The motor oil is best changed when the motor is at working temperature.
- Place the generator on a slightly inclined surface so that the oil filler is at the lower end.
- Let the hot engine oil drain out into a drip tray.
- After the old oil has drained out, place the generator back on a level surface again and re-fill with clean motor oil (SAE10W-30).
10.7 FUEL TANK FILTER – FIG.20
Lift out the filter (2D and clean the with solvent.
FIG.20
TROUBLESHOOTING
Fault | Cause | Remedy |
---|---|---|
The engine does not start |
- Oil shortage cut-out has not responded
- Spark plug fouled
- No fuel
|
- Check the oil level, top-up engine oil
- Clean or replace spark plug (electrode spacing 0.6-0.7 mm)
- Refuel/check the petrol cock
The generator has too little or no voltage|
-
Controller or capacitor defective
-
Overload cut-off has triggered
-
Air filter dirty
|
-
Contact your dealer
-
Actuate the circuit-breaker and reduce the consumers
-
Clean or replace the filter
DISPOSAL
- At the end of the machine’s working life, or when it can no longer be repaired, ensure that it is disposed of according to national regulations.
- Contact your local authority for details of collection schemes in your area. In all circumstances:
- Do not dispose of power tools with domestic waste.
- Do not incinerate.
- Do not dispose of WEEE* as unsorted municipal waste.
*Waste Electrical & Electronic Equipment.
12.1 EXPLANATION OF SYMBOLS
| Read the instruction manual
---|---
| Wear ear defenders.
| Do not abandon the environment.
| Keep out of the reach of children
| Warning!
| Warning! Flammable material.
****| Warning! Very hot surfaces.
| Warning! Risk of electrocution.
| Warning! Risk of toxic fumes.
| Do not operate the machine indoors.
| Do not connect to socket outlets when performing maintenance.
| Do not operate the machine without essential lubricating oil.
| Keep your distance.
| Must be carted
| WEEE-Waste Electrical&Electronic Equipment. Do not dispose of Waste
Electrical &Electronic Equipment in domestic rubbish.
| Continuous A-Weighted Sound Pressure Level.
NOTES
CONTACTS
Draper Tools Limited, Hursley Road, Chandler’s Ford, Eastleigh, Hampshire.
SO53 1YF. The U.K.
Help Line: (023) 8049 4344 Sales
Desk: (023) 8049 4333
Internet: drapertools.com
E-mail: sales@drapertools.com
General Enquiries: (023) 8026 6355
Service/Warranty Repair Agent: For aftersales servicing or warranty repairs,
please contact the Draper Tools Help Line for details of an agent in your
local area.
YOUR DRAPER STOCKIST
RDTL0321
©Published by Draper Tools Limited.
No part of this publication may be reproduced, stored in a retrieval system,
or transmitted in any form or by any means, electronic, mechanical
photocopying, recording, or otherwise without prior permission in writing from
Draper Tools Ltd.
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