SmartGen HAT560NC Series ATS Controller User Manual
- June 12, 2024
- SmartGen
Table of Contents
- HAT560NC Series ATS Controller
- OVERVIEW
- PERFORMANCE AND CHARACTERISTICS
- SPECIFICATION
- OPERATING
- LCD DISPLAY
- PARAMETERS CONFIGURATION
- EVENT LOG
- TIMING START
- COMMISSIONING
- DATE AND TIME SETTING
- LANGUAGE SETTING
- CONTROLLER INFORMATION
- ATS OPERATION
- FAULT ALARM
- COMMUNICATION CONFIGURATION
- CONNECTION
- TYPICAL WIRING DIAGRAM
- INSTALLATION
- FAULT FINDING
- Documents / Resources
HAT560NC Series ATS Controller
User Manual
HAT560NC SERIES
(HAT560NC/HAT560NBC)
ATS CONTROLLER
USER MANUAL
SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.
HAT560NC Series ATS Controller
SmartGen — make your generator smart
SmartGen Technology Co., Ltd.
No.28 Jinsuo Road, Zhengzhou, Henan Province, China
Tel: +86-371-67988888/67981888/67992951
+86-371-67981000(overseas)
Fax: +86-371-67992952
Email: sales@smartgen.cn
Web: www.smartgen.com.cn
www.smartgen.cn
All rights reserved. No part of this publication may be reproduced in any
material form (including photocopying or storing in any medium by electronic
means or other) without the written permission of the copyright holder.
Applications for the copyright holder’s written permission to reproduce any
part of this publication should be addressed to Smartgen Technology at the
address above.
Any reference to trademarked product names used within this publication is
owned by their respective companies.
Smartgen Technology reserves the right to change the contents of this document
without prior notice.
Table 1 Software Version
Date
| Version|
Note
---|---|---
2016-06-27| 1.0| Original release.
2019-10-16| 1.1| Add breaker application diagram.
2021-04-06| 1.2| Modify the translation of “Aux. Input 2 Description” in Table
8.
OVERVIEW
HAT560NC series ATS controller is an intelligent dual power transfer module
with configurable function, automatic measurement, LCD display and digital
communication. It integrates digitalization, intelligence and networking
together, automating measurement and control process, reducing artificial
operation mistakes and it an ideal product for dual power transfer.
HAT560NC series ATS controller is made by the microprocessor in the core,
which can precisely measure 2-channel 3 phase/single phase voltage, make
accurate judgment for any abnormal voltage (over volt, under volt, loss of
phase, over frequency, under frequency) and output volt free discrete control
signal. After full consideration of its applications on various ATS (load
automatic transfer system), it can be directly used for specialized ATS,
contactor ATS, air break ATS etc. It has compact structure, advanced circuits,
simple wiring and high reliability, which can be widely used in electrical
devices, automatic control and testing system of electric power,
telecommunications, petroleum, coal, metallurgy, railways, municipal
administration, intelligent building, etc.
PERFORMANCE AND CHARACTERISTICS
-
System type can set as: Mains (1#) & Generator (2#), Generator (1#) & Mains (2#), Mains (1#) & Mains (2#), Generator (1#) & Generator (2#).
-
132×64 LCD with backlight, optional Chinese and English display, push-button operation.
-
Measure and display 2-way 3 phase Voltage and Frequency:
1#
Line voltage……………………….. (Uab, Ubc, Uca)
Phase voltage………………………. (Ua, Ub, Uc)
Frequency ………………………………..Hz
2#
Line voltage……………………………… (Uab, Ubc, Uca)
Phase voltage………………………… (Ua, Ub, Uc)
Frequency ……………………………..Hz -
Over/under voltage, loss of phase, reverse phase sequence, over/under frequency protection.
-
Automatic/manual mode transfer: in manual mode, it can force the switch to close or open;
-
All parameters can be configured on site; with two level passwords and non-professional operations can be prevented.
-
Load/non load mode can be configured on site to do genset commissioning operations;
-
Switch re-closing function and power-off re-closing function are fitted;
-
Close output can be configured to pulse or steady pulse output;
-
Applicable for ATS of one neutral position and non-position.
-
2-channel N wire isolation design;
-
Real-time clock (RTC).
-
Event log function, which can record 50 items circularly.
-
Scheduled genset start/stop function: running for once monthly/weekly and running with load or without load can also be configured;
-
Can control two generators to work cyclically, and genset running time and crank rest time can be set.
-
Optional AC system or DC system supply.
-
LINK communication interface has “remote control, remote measuring, remote communication” function by the ModBus communication protocol and can remote start/stop the genset and remote control the ATS to close or open.
-
RS485 isolated communication interface has “remote control, remote measuring, remote communication” function by the ModBus communication protocol; by the front-end intelligent device (YD/T 1363.3－2005) protocol users can remotely measure the status of incoming line cabinet and remotely control ATS close and open;
-
Can check the current status of controller (digital input port, digital output port, over voltage, under voltage, over frequency, under frequency etc. abnormal circuit phenomenon);
-
Suitable for various wiring types (3 phase 4-wire, 3-phase 3-wires single-phase 2-wire, and 2-phase 3-wire);
-
Modular design, self extinguishing ABS plastic shell, pluggable terminal, built-in mounting compact structure with easy installation;
Table 2 HAT560NC Series Controller Model and Function Distinguish
Function
Type| DC Power Supply| AC Power Supply| AC Current/Power
HAT560NC| √| ×| ×
HAT560NBC| √| √ (LN220V)| ×
SPECIFICATION
Table 3 Technical Parameters
Items
|
Contents
---|---
Operating Voltage| 1. DC 8.0V~35.0V continuous;
2. AC170V~277V, AC power L1N1/L2N2 supply
Power Consumption| ≤3W (Standby mode: <2W)
AC Voltage Input
| AC system| HAT560NC| HAT560NBC
3P4W (ph-N)| AC30V~AC360V| AC170V~AC277V
3P3W (ph-ph)| AC60V~AC620V| N/A
1P2W (ph-N)| AC30V~AC360V| AC170V~AC277V
2P3W (ph-N)| AC30V~AC360V| AC170V~AC277V
Rated Frequency| 50/60Hz
Close Relay Output| 16A AC250V Volts free output
Auxiliary Relay Output 2| 7A AC250V Volts free output
Auxiliary Relay Output 3| 16A AC250V Volts free output
Auxiliary Relay Output 4| 16A AC250V Volts free output
Digital Input| GND connected is active.
Communication| RS485 isolated communication interface; ModBus protocol/front-
end intelligent device (YD/T 1363.3－2005) protocol.
Case Dimensions| 139mmx120mmx50mm
Panel Cutout| 130mmx111mm
Working Conditions| Temperature: (-25~+70)°C;
Humidity: (20~93)%RH
Storage Condition| Temperature: (-25~+70)°C
Protection Level| IP55: When waterproof gasket is installed between controller
and the control panel;
Insulation Strength| Apply AC2.2kV voltage between high voltage terminal and
low voltage terminal and the leakage current is not more than 3mA within 1min.
Weight| 0.62kg
OPERATING
4.1 OPERATION PANEL Fig. 1 Operation Panel
4.2 KEY FUNCTION DESCRIPTION
Table 4 Key Function Descriptio
Keys
| Function|
Description
---|---|---
| I# Manual Close| In manual mode, press and I# connects to load;
| Open| In manual mode, press and disconnect I#/II# load;
| II# Manual Close| In manual mode, press and II# connects to load;
| Manual/Auto Set| Press and it can set controller to Manual/Auto mode;
| **** Menu/Confirm| Press and enter menu interface; press for longer and
exit from current operation and return to main screen;
For controller fault alarms, press for 3s, and alarms can be cleared.
| Scroll Screen /Decrease| Transfer display interface;
Value decrease key for adjusting parameters in parameter setting page;
Press for 3s, LCD backlight shall flash for once and enter backlight always on
mode; and press again for 3s, LCD backlight is off and recovers to normal
display mode.
LCD DISPLAY
5.1 MAIN SCREEN
| ****
This screen shows: 1#/2# line voltage (L1-L2, L2-L3, and L3-L1), frequency, controller working status, close and load information.
---|---
| This screen shows: 1#/2# 3 phase Voltage
(L-N), real-time clock, controller working status, close load information.
| First line: 1# working status Second line:
2# working status Third line: other working status
Fourth line: alarm type and information. Fifth line: close and load
information
Table 5 1# Status (Upper to Lower)
No.
| Item| Type|
Description
---|---|---|---
1| 1# Gens Alarm| Alarm| When 1# genset failure occurs, this will display.
2| 1# Fail to Close| Alarm| When 1# close failure occurs, this will display.
3| 1# Fail to Open| Alarm| When 1# open failure occurs, this will display.
4| 1# Over Voltage| Indication| When 1# power supply voltage has exceeded the
set value, this will display.
5| 1# Loss of Phase| Indication| Loss of any phase of A, B and C.
6| 1# Over Freq| Indication| When 1# power supply frequency is higher than the
set value, this will display.
7| 1# Under Freq| Indication| When 1# power supply frequency has fallen below
the set value, this will display.
8| 1# Under Volt| Indication| When 1# power supply voltage has fallen below
the set value, this will display.
9| 1# Phase Sequence Wrong| Warning| Phase sequence is not A-B-C.
10| 1# Volt Normal| Indication| 1# power supply voltage is within the setting
range.
Table 6 2# Status (Upper to Lower)
No.
| Item| Type|
Description
---|---|---|---
1| 2# Gens Alarm| Alarm| When 2# genset failure occurs, this will display.
2| 2# Fail to Close| Alarm| When 2# close failure occurs, this will display.
3| 2# Fail to Open| Alarm| When 2# open failure occurs, this will display.
4| 2# Over Voltage| Indication| When 2# power supply voltage has exceeded the
setting value, this will display.
5| 2# Loss of Phase| Indication| Loss of any phase of A, B and C.
6| 2# Over Freq| Indication| When 2# power supply frequency is higher than the
set value, this will display.
7| 2# Under Freq| Indication| When 2# power supply frequency has fallen below
the set value, this will display.
8| 2# Under Volt| Indication| When 2# power supply voltage has fallen below
the set value, this will display.
9| 2# Phase Sequence Wrong| Warning| Phase sequence is not A-B-C.
10| 2# Volt Normal| Indication| 2# power supply voltage is within the setting
range.
Table 7 Other Status (Upper to Lower)
No.
| Item| Type|
Description
---|---|---|---
1| Trip Alarm| Alarm| Trip alarm input is active.
2| Breaking Compulsorily| Warning| Breaking compulsorily input is active.
3| Gens Start Out| Indication| Start input is active.
4| Remote Start Input| Indication| This input is active when start the genset
circularly.
NOTES:
Alarm: When alarm occurs, indicators will flash and this alarm signal won’t be
removed until is pressed for 3s;
Warning: When warning alarm occurs, alarm indicator will flash while it
will extinguish when warning alarm is inactive.
That is to say, warning alarm is not latched.
5.2 MAIN MENU INTERFACE
In the main screen, press key and enter into the main menu
interface.
Press key to choose parameters (the current
line was highlighted with black) and then press key to confirm, then enter
into the corresponding display screen.
PARAMETERS CONFIGURATION
6.1 PARAMETERS CONFIGURATION INTERFACE
In the main interface, press key, choose 2.Parameters setting and press again
to enter parameter password confirmation interface.
Press and input the corresponding password 0~9; press key to right move the
bit, at fifth bit press key to check password. If password is correct, it
enters parameter setting interface, otherwise, it exits directly. Factory
default password is 00318.
NOTE: In parameter setting page, press longer and it can exit parameter
setting menu directly and return to main interface.
| Press key to choose parameters (the current
line was highlighted with black) and then press key to confirm, and it can
enter into the corresponding display screen. Select >Exit and it will return
to main display.
---|---
| Press key to choose parameters (the current
line was highlighted with black) and then press key to confirm, and it can
enter into the corresponding display screen. Select >Exit and it will return
to previous menu.
| Press button and it can scroll screen in parameter setting;
In current parameter setting screen, press and it will enter into
configuration status; the first digit of the current parameter was highlighted
with black. Press to adjust the set value; and press key to right move the
bit, at last bit press key to confirm the set value. If the set value is in
the range, the setting is successful; if it is out of the range, then the
setting is invalid.
6.2 PARAMETERS TABLE
Table 8 Parameter Configuration Table
No.
| Item| Range| Default|
Description
---|---|---|---|---
01| 1# Volts Normal Delay| (0-9999)s| 10| The delay from #1 power abnormal to
normal.
02| 1# Volts Abnormal Delay| (0-9999)s| 5| The delay from #1 power normal to
abnormal.
03| 2# Volts Normal Delay| (0-9999)s| 10| The delay from #2 power abnormal to
normal.
04| 2# Volts Abnormal Delay| (0-9999)s| 5| The delay from #2 power normal to
abnormal.
05| Close Time| (0-20)s| 5| Pulse time of close relay. When it is 0, means
output constantly.
06| Open Time| (1-20)s| 5| Pulse time of open relay.
07| Transfer Interval| (0-9999)s| 1| Interval time from 1# switch off to 2#
switch on; or from 2# switch off to 1# switch on.
08| Transfer Delay Expired| (0-20.0)s| 0.0| The prolongation output time of
the close relay after the module receives a closing signal.
09| Again Close Delay| (0-20.0)s| 1.0| When the breaker fail to open for the
first time, then the module will close for the second time and the Again Close
Delay begins, after the delay has expired, if still failed to open the second
time, the module will send out fail to open alarm.
10| Again Open Delay| (0-20.0)s| 1.0| When the breaker fail to close for the
first time, then the module will open for the second time and the Again Open
Delay begins, after the delay has expired, if still failed to close the second
time, the module will send out fail to close alarm.
11| Gen Start Delay| (0-9999)s| 1| When voltage is abnormal, start delay
begins, after the start delay has expired, start signal will be initiated.
12| Gen Stop Delay| (0-9999)s| 5| After the genset is start, when voltage is
normal, stop delay begins, after the stop delay has expired, stop signal will
be initiated.
13| Cycle Running Time| (1-1440)min| 720| Gens cycle start running time.
---|---|---|---|---
14| Cycle Stop Time| (1-1440)min| 720| Gens cycle stop time, that is to say it
is the cycle stat running time of the other genset.
15| Genset Supply Delay| (0-9999)s| 60| Failure identification time during
genset cycle start running.
16| Rated Voltage| (100-600)V| 230| AC system rated voltage.
17| Over Voltage| (100-150)%| 120| Upper limit value of voltage; it is
abnormal if the value has exceeded the set value.
18| Over Voltage Return| (100-150)%| 115| Upper limit
return value of voltage; it is normal only when the value has fallen below the
set value.
19| Under voltage| (50-100)%| 80| Lower limit value of voltage; it is abnormal
if the value has fallen below the set value.
20| Under Voltage Return| (50-100)%| 85| Lower limit
return value of voltage; it is normal only when the value has fallen below the
set value.
21| Over Frequency| (0.0-75.0)Hz| 55.0| Upper limit value of frequency; it is
abnormal if the value has exceeded the set value.
22| Over Frequency Return| (0.0-75.0)Hz| 52.0| Upper
limit return value of frequency; it is normal only when the value has fallen
below the set value.
23| Under Frequency| (0.0-75.0)Hz| 45.0| Lower limit value of frequency; it is
abnormal if the value has fallen below the set value.
24| Under Frequency Return| (0.0-75.0)Hz| 48.0|
Lower limit return value of frequency; it is normal only when the value has
fallen below the set value.
25| Module Address| (1-254)| 1| Communication address
26| Password| | 00318| For entering advanced parameters setting.
27| System Type| (0-3)| 0| 0.1# Mains 2# Gens
1.1# Gens 2# Mains
2.1# Mains 2# Mains
3.1# Gens 2# Gens
28| Neutral Setting| (0-2)| 1| 0) Two Breaking;
1) One Breaking;
2) No Breaking.
29| Connection Setting| (0-3)| 0| 0: 3P4W; 1: 3P3W;
2: Single Phase; 3: 2P3W.
30| Priority Select| (0-2)| **** 0| 0. 1# Priority;
1. 2# Priority;
2. NO Priority
31| Aux. Output 2| (0-31)| 12| Not used
Critical failure
32| Aux. Output 3| (0-31)| 24
33| Aux. Output 4| (0-31)| 27| Fail of Transfer Warning output Alarm
output(delay) 1# Normal volt
1# Abnormal volt
2# Normal volt
2# Abnormal volt Reserved
Auto status output Manual status output Gens Start Output(N/O) Gens Start
Output(N/C) 1# Close output
1# Open output
2# Close output
2# Open output Common Alarm output Timing Commissioning 1# Close Status Output
2# Close Status Output
1# Gen Start Output(N/O) 2# Gen Start Output(N/O) ATS Power A Phase
ATS Power B Phase ATS Power C Phase ATS Power N Phase 1# 2# Abnormal Volt
Reserved
Reserved
Reserved
---|---|---|---|---
34| Aux. Input 1| (0-13)| 1| 00. Not used
01. Breaking compulsorily 02.Test off-load
03. Test on-load
04. Test Lamp
05. 1# Gens Alarm
06. 2# Gens Alarm
07. Remote start
08. Trip alarm
09. 1# Priority
10. 2# Priority
11. Reserved
12. Reserved
13. Reserved
35| Aux. Input 2| (0-13)| 0
6.3 INPUT/OUTPUT FUNCTION DESCRIPTION
Table 9 Input Port Function Description
Item
|
Description
---|---
0 Not used| Invalid
1 Breaking compulsorily| Applicable only for ATS with breakings; when it is
active, ATS will transfer to 0 no matter in manual or auto mode;
2 Test off-load| Genset start is outputted and when Mains is normal, Gen
doesn’t close;
3 Test On-Load| Genset start is outputted and When Mains is normal, Gen
closes;
4 Test lamp| LED indicators on the panel are all on; LCD backlight is on; LCD
screen is dark;
5 1# Gens Alarm| 1# genset fault occurs and it prohibits to start 1# genset (
used for cyclical start);
6 2# Gens Alarm| 2# genset fault occurs and it prohibits to start 2# genset (
used for cyclical start);
7 Remote start| It is a must for genset start cyclically;
8 Trip alarm|
9 1#Priority|
10 2#Priority|
11 Reserved|
12 Reserved|
13 Reserved|
Table 10 Output Port Function Description
Item
|
Description
---|---
0 Not Used| Invalid
1 Critical Failure| It includes switch transfer failure;
2 Fail of Transfer| It includes 1# close failure, 1# open failure, 2# close
failure, 2# open failure;
3 Warning Alarm Output| General warnings include 1# phase sequence wrong, 2#
phase sequence wrong, and force to open;
4 Alarm Output (delay)| It outputs for 60s continuously for critical fault
alarms;
5 1# Volts Normal| It will output when #1 voltage is normal.
6 1# Volts Abnormal| It will output when #1 voltage is abnormal.
7 2# Volts Normal| It will output when #2 voltages is normal.
8 2# Volts Abnormal| It will output when #2 voltages is abnormal.
9 Reserved|
10 Auto Status Output| It will output in auto mode.
11 Manual Status Output| It will output in manual mode.
12Gens Start Output (N/O)| It outputs when genset starts (Relay closed).
13Gens Start Output(N/C)| It outputs when genset starts (Relay opened).
14 1# Close Output| 1# switch close signal output.
15 1# Open Output| 1# switch open signal output as one breaking
16 2# Close Output| 2# switch close signal output.
17 2# Open Output| 2# switch open signal output.
18 Common Alarm Output| It includes critical failure alarm and warning alarm.
19 Timing Commissioning| Timing test function starts;
20 1# Close Status Output| #1 switch close status output.
21 2# Close Status Output| #2 switch close status output.
22 1#Gen Start Output (N/O)| It issues 1# oil engine start signal;
23 2#Gen Start Output (N/O)| It issues 2# oil engine start signal;
24 ATS Power A Phase| ATS power supply.
25 ATS Power B Phase
26 ATS Power C Phase
27 ATS Power N Phase
28 1#2# Volts Abnormal| It outputs when 1# voltage and 2# voltage are
abnormal.
29 Reserved|
30 Reserved|
31 Reserved|
EVENT LOG
In the main screen, press key and select 3 Event log, and then press key again
to confirm, the screen will show the event log information below:
Press key to select the corresponding record, and press key to enter into
detailed information interface.
In the detailed information interface, press key and it can display the record
information circularly, which includes 1#/2# volt status, specific voltage,
frequency and time and date. Press and it can exit the current interface,
while press for a long time and it can return to main screen.
Event log information includes: event log type, 1# power supply, 2# power
supply, 1# 3-phase voltage, 2# 3-phase voltage, 1# frequency, 2# frequency and
the record date and time.
Table 11 Event Log Types
No.
| Type|
Description
---|---|---
1| 1# Close| 1# close signal output
2| 2# Close| 2# close signal output
3| 1# Fail to Close| 1# power supply cannot connect to load.
4| 2# Fail to Close| 2# power supply cannot connect to load.
5| 1# Fail to Open| 1# power supply cannot disconnect to load.
6| 2# Fail to Open| 2# power supply cannot disconnect to load.
7| Trip alarm| The input is active.
8| Breaking compulsorily| Breaking compulsorily input is active.
TIMING START
In the main screen, press key and select 4 Time start, and then pressing key
to confirm, the screen will show the timing start interface below:
Time start cycle: includes inhibit start; start the genset single time,
weekly or monthly.
Load set : start the generator with load or without load.
Start time : the date and time of the genset starting.
Duration time : generator continuous run time can be set to the duration
of maximum time for 99 hours and 59 minutes.
COMMISSIONING
In the main screen, press key and select 5 Commissioning, and then press key
to confirm, the screen will show the commissioning interface as below:
Press key to select corresponding function,
and press key to confirm.
TEST OFF-LOAD: It will send out a start signal immediately. After gen
voltage is normal, if mains voltage is normal, the ATS will not act. If mains
voltage is abnormal, ATS will transfer the load to generator. When mains volt
recovers to normal, the ATS will transfer the load to mains. At this time the
start generator signal still continuously outputs.
TEST ON-LOAD: It will send out a start generator signal immediately.
After gen voltage is normal, the ATS will transfer the load to mains
immediately regardless the mains is normal or not.
STOP TO TEST: When Commissioning has been chosen, and if this item is
selected, genset start signal will disconnect immediately and it will stop
TEST OFF-LOAD or TEST ON-LOAD operation.
CYCLE START: When this is chosen, oil engine start signal will output
circularly according to master status. Circular output time can be set by the
users. If oil engine fault occurs, it won’t send start signal to the oil
engine. If it transfers to manual mode, it will keep current status and stop
circular start time counting.
Requirements needed :
- In automatic mode.
- Set output to 1# Oil Engine start output (N/O Output) and 2 # Oil Engine start output (N/O Output).
- Set input to remote start input.
-
and should be programmed. - Set the system type as 1# Gens & 2# Gens.
- Set proper < Wait Running > time, and set default delay to 60s.
NOTE: In manual mode, if the commissioning input is active, generator
start-signal will output immediately, but the
ATS will not transfer automatically except for operation manually by pressing
key on the front panel.
DATE AND TIME SETTING
In the main screen, press key and select 6 Date & Time, and then press key
again to confirm, the screen will show the Date & Time Set interface as below:
Press to input the corresponding number 0~9;
press key to right move the bit, at the last bit press ****key to update the
date and time.
LANGUAGE SETTING
In the main screen, press key and select 7 Language, press again to enter into language setting interface as below:Press to select the language and press to confirm the setting. Language option: Simplified Chinese/ English.
CONTROLLER INFORMATION
In the main screen, press key and select 8 Controller information, and then
press key again to enter controller information interface as below:
Display contents include current breaking
positions setting, transfer priority choice and controller version and date.
Press and enter users customizable information page. Longer press key and it
will exit and return to main screen.
ATS OPERATION
13.1 MANUAL OPERATION
Press
and manual mode indicator is on, which means controller is in manual mode.
- Press , 1# close relay outputs immediately, if 1# close input is active, the 1# power supply connects to load.
- Press , 2# close relay outputs immediately, if 2# close input is active, the 2# power supply connects to load.
- Press , 1#/2# open relay outputs immediately, if 1#/2# close input is inactive, the 1#/2# power supply disconnects with load.
NOTE: For the ATS without neutral position, it is invalid to press key.
13.2 AUTOMATIC OPERATION
Auto mode indicator is on, which means controller is in auto mode. Controller
can transfer to 1# load or 2# load automatically.
13.3 ATS POWER SUPPLY
ATS power supply is provided by the controller smartly. Only if there is one
channel normal voltage can it ensure normal ATS power, and make it work
normally.
Users shall choose power supply voltage (phase or line) based on ATS type. If
it is phase voltage power, connect the phase voltage (A phase) of 1# and 2#
with N/C Terminal 8 and N/O Terminal 10 of programmable port 3, connect N
phase of 1# and 2# with N/C Terminal 13 and N/O Terminal 11 of programmable
port 4, then connect the COM of programmable port 3 and programmable 4 with
ATS power supply. At last power on the controller, and enter parameter
configuration page; set port 3 to corresponding phase voltage “ATS power A
phase”, and set port 4 to “ATS power N phase”. If ATS is supplied by line
voltage, the set method is as above. You only need to change N phase to phase
voltage connection and for port 4 you also need to change according to
settings. 
NOTE: Normally Close (N/C)
input voltage must come from 1# voltage
FAULT ALARM
Table 12 Critical Failure
No.
| Items| Type|
Description
---|---|---|---
1| 1# Gens Alarm| Alarm| 1# genset failure occurs.
2| 1# Fail to Close| Alarm| 1# close failure occurs.
3| 1# Fail to Open| Alarm| When 1# open failure occurs.
4| 2# Gens Alarm| Alarm| 2# genset failure occurs.
5| 2# Fail to Close| Alarm| 2# close failure occurs.
6| 2# Fail to Open| Alarm| When 2# open failure occurs.
7| Trip alarm| Alarm| Trip alarm input is active.
Table 13 Warning Types
No.
| Items| Type|
Description
---|---|---|---
1| 1# Phase Sequence Wrong| Warning| 1# phase sequence is not A-B-C.
2| 2# Phase Sequence Wrong| Warning| 2# phase sequence is not A-B-C.
3| Breaking compulsorily| Warning| Breaking compulsorily input is active.
COMMUNICATION CONFIGURATION
HAT560NC series controller has RS485 interface, which can provide a simple and
practical dual power transfer management method for factories, telecom,
industrial and civil buildings by using ModBus protocol/front-end intelligent
device (YD/T 1363.3－2005) protocol via PC or software running on data
collecting system, and can realize “remote control, remote measuring, remote
communication” functions.
Communication Parameters
Module address ……………1 (range: 1-254, User-set)
Baud rate…………………………. 9600 bps
Data bit ……………………………..8bit
Parity bit…………………………….. None
Stop bit…………………………. 2-bit
NOTE: Select DC power supply please in order to keep the continuity of
communication.
CONNECTION
Table 14 Terminal Description
No.
| Functions| Description|
Remark
---|---|---|---
1| B-| Connected with negative of starter battery.| DC input B-
2| B+| Connected with positive of starter battery for genset start;| DC
(8-35)V, Power supply for controller;
3| RS485 A+| RS485 Communication Port|
4| RS485 B-
5| Aux. output 2| N/C| Default :Oil
Engine Start Output (N/O)| Relay contact output; volts free; rated 7A
6| COM
7| N/O
8| Aux. output 3| N/C| Default: Power A
ATS| Relay contact output; volts free; rated 16A
9| COM
10| N/O
11| Aux. output 4| N/O| Default: Power N
ATS| Relay contact output; volts free; rated 16A
12| COM
13| N/C
14| 1# Output| Close| Relay contact output; volts free;| Relay contact output;
volts free; rated 16A
15
16| 2# Output| Close| Relay contact output; volts free;| Relay contact output;
volts free; rated 16A
17
18| A1| 1# AC System 3P4W voltage input| For single phase, only connect A1, N1
19| B1
20| C1
21| N1
22| 1# Close Input| Detect the 1# ATS close status.
Auxiliary contact input.| Ground connected is active.
23| 2# Close Input| Detect the 2# ATS close status.
Auxiliary contact input.| Ground connected is active.
24| Aux. Input 1| User-defined.| Ground connected is active.
25| Aux. Input 2| User-defined.| Ground connected is active.
26| COM| GND|
27| A2| 2# AC System; 3P4W voltage input| For single phase, only connect A2,
N2
28| B2
29| C2
30| N2
LINK| Communication port| Used for PC communication/ software updating.|
TYPICAL WIRING DIAGRAM
MCH: Energy Storage Motor; MN: Under Volt Trip; MX:
Open Coil; XF: Close Coil
NOTE 1: Aux. output 3 is configured to 15: 1# breaker open output;
NOTE 2: Aux. output 4 is configured to 17: 2# breaker open output;
NOTE 3: Aux. output 2 is configured to 12: Oil Engine Start N/C output;
NOTE: Select fuse capacity according to actual power consumption on-site,
and users cannot take that in the diagram as standard. If there is not DC
power supply, please select relay N/C output for genset start control. For ACB
application, please refer to breaker wiring diagram, and switch trip must be
connected to controller input terminal during the usage. 
INSTALLATION
FAULT FINDING
Table 15 Fault Finding
Symptom
|
Possible Solutions
---|---
Controller no response with power.| Check battery voltage;
RS485 communication failure| Check RS485 positive and negative
connections. Check RS485 converter.
Check module address in parameter settings.
Recommend to add 120Ω resistor between RS485 A and B.
LINK communication failure| If SG72 module is fitted, check its
connections. Check module address in parameter settings.
Auxiliary Output Error| Check auxiliary output connections, paying
attention to normally open contact and normally close contact.
Check the output settings in parameter settings.
** Auxiliary Input Abnormal| Ensure that the auxiliary input is soundly
connected to GND when it’s active, while hung it up when it is inactive.
( NOTE : The input port will be possibly destroyed when connected with
voltage.)
** Genset running but ATS not transfer| Check ATS.
Check the connection wirings between controller and ATS.
Check whether ATS breakings are in accordance with the set breakings.
HAT560NC Series ATS Controller User Manual
Documents / Resources
|
SmartGen HAT560NC Series ATS
Controller
[pdf] User Manual
HAT560NC Series ATS Controller, HAT560NC Series, ATS Controller, Controller
---|---
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>