KOZY HEAT SP-41-MV Direct Vent Gas Fireplace Instruction Manual

June 13, 2024
Kozy Heat

KOZY HEAT SP-41-MV Direct Vent Gas Fireplace

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace

Product Information

  • Model: SP-41-MV Direct Vent Gas Fireplace
  • Manufacturer: Hussong Mfg. Co., Inc.
  • Certification: Appliance Certification
  • Website: www.kozyheat.com
  • Serial Number: 22 95000 11 (Starting from February 2022)

Product Usage Instructions

WARNING: Fire or explosion hazard. Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

  • Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  • Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only), or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. It is not convertible for use with other gases, unless a certified kit is used.

DANGER: Hot glass will cause burns. Do not touch the glass until cooled. Never allow children to touch the glass. A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

Note to Installer: Leave this manual with the appliance.

Note to Consumer: Retain this manual for future reference.

Facing and Finishing

Facing and Finishing Requirements:
Follow the specified requirements for facing and finishing the SP-41-MV Direct Vent Gas Fireplace.

Safety Barrier and Overlay Installation:
Install the provided safety barrier and overlay for additional protection.

WARNING:

FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

  • Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  • WHAT TO DO IF YOU SMELL GAS
    • Do not try to light any appliance.
    • Do not touch any electrical switch; do not use any phone in your building.
    • Leave the building immediately.
    • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
    • If you cannot reach your gas supplier, call the fire department.
  • Installation and service must be performed by a qualified installer, service agency or the gas supplier.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

DANGER

HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

Read this manual before installation or operating this appliance. Please retain this owner’s manual for future reference.

CONGRATULATIONS!
We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging. Our commitment to quality and customer satisfaction has remained the same for over 40 years. We offer a complete line of gas, wood, and electric fireplaces, along with stylish accessories to complement any decor. Adding a fireplace is one of the best ways to increase the value of your home, and we are proud to offer a network of dealers throughout the country to help make your experience everything you imagine. We pride ourselves in being dedicated not only to functionality and reliability, but also customer safety. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace.

INTRODUCTION

Appliance Certification
Laboratory: PFS in Cottage Grove, Wisconsin
Standards:
ANSI Z21.88-2017/CSA 2.33-2017, Vented Gas Fireplace Heaters
CSA 2.17 2017, Gas-Fired Appliances for Use at High Altitudes
This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.

California Proposition 65 Warning

WARNING: This product can expose you to chemicals including Carbon Monoxide, that is an externally vented by-product of fuel combustion, which is [are] known to the State of California to cause birth defects or other reproductive harm. For more information, visit www.P65Warnings.ca.gov.

Requirements for the Commonwealth of Massachusetts

The following requirements reference various Massachusetts and national codes not contained in this manual.
For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

  1. Installation of Carbon Monoxide Detectors
    At time of installation of side wall horizontally vented gas fueled equipment, the installing plumber or gas-fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas-fitter shall observe that a battery operated or hard wired carbon monoxide detector is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.
    In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

  2. Approved Carbon Monoxide Detectors
    Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

  3. Signage
    A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print no less the one- half inch (½) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

  4. Inspection
    The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08 (2) (a) 1 through 4.

  5. Exemptions
    The following equipment is exempt from 248 CMR 5.08 (2) (a) 1 through 4: The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

  6. Manufacturer Requirements

  7. Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

  • Detailed instructions for the installation of the venting system design or the venting system components; and
  • A complete parts list for the venting system design or venting system.

Gas Equipment Venting System NOT Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:

  • The referenced “special venting systems” instructions shall be included with the appliance or equipment installation instructions and;
  • The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product-approved side wall horizontally vented gas-fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

SPECIFICATIONS

Heating Specifications

  Natural Gas Propane
Maximum Input Rating 28,000 Btu/h

(8.2 kW)

| 28,000 Btu/h

(8.2 kW)

Minimum Input Rating| 20,000 Btu/h

(5.9 kW)

| 21,000 Btu/h

(6.2 kW)

Manifold Pressure (High)| 3.5” WC

(0.87 kPa)

| 10” WC

(2.48 kPa)

Manifold Pressure (Low)| 1.6” WC

(0.40 kPa)

| 6.4” WC

(1.59 kPa)

Orifice Size (DMS)| #40| 1.55mm

Altitude Adjustment
This appliance may be installed at higher altitudes. Please refer to National Fuel Gas Code ANSI Z223.1/NFPA 54, CSA-B149.1 Natural Gas and Propane Installation Code, local authorities, or codes having jurisdiction in your area regarding derate guidelines.

  1. US Installations
    Refer to the American Gas Association guidelines for the gas-designed appliances derating method. For elevations above 2,000’ (610m), input ratings are to be reduced by 4% for each 1,000’ (305m) above sea level.

  2. Canadian Installations
    When the appliance is installed at elevations above 4,500’ (1,372m), the certified high altitude rating shall be reduced at the rate of 4% for each additional 1,000’ (305m).

Electrical Specifications
Electrical specifications ONLY apply if installing optional fan. Refer to section 9.2, #SP-028 OPTIONAL FAN KIT on page 36 for more information.

  • The junction box in this appliance requires 120VAC, 60Hz, and 6 Amps.
  • Verify the household breaker is shut off prior to working on any electrical lines.
  • The AC power supply to this appliance must be hot at all times.
Appliance Dimensions

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
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Safety Barrier Dimensions
WARNING: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
If the barrier becomes damaged, the barrier shall be replaced with Hussong Mfg.’s barriers for this appliance.

IMPORTANT: Consider the height of hearth finish material when building a fireplace platform. Proper installation of overlays require the bottom of the fireplace to be level with finished hearth.
Please refer to section 4.2, SAFETY BARRIER INSTALLATION on page 21 for installation instructions.

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(2\)

Figure 2.2 Safety Barrier Dimensions

FRAMING

Installation Planning

  • If planning to install optional fan kit #SP-028, it is easier to complete the fan installation before framing in the fireplace. There is an access panel for the optional fan kit located at the rear of the fireplace. Refer to section 9.2, #SP-028 OPTIONAL FAN KIT on page 36 for more information.
  • If planning to convert to propane, it is easier to complete the gas conversion before framing in the fireplace. See the #OCK-S155A manual for complete conversion instructions. If you convert the fireplace to propane after fireplace installation, you will have to remove the control board. See section 8.3, CONTROL BOARD REMOVAL AND INSTALLATION on page 11 for access to the control board before and after installation.

Appliance Placement Considerations

WARNING: Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.

FIRE HAZARD: Do NOT install this appliance directly on carpeting, vinyl, or any other combustible material other than wood.

  • This appliance must be installed on a level surface capable of supporting the fireplace and venting.
  • Determine the exact position of your fireplace. Consider the hearth width, height, and depth (if applicable) for your installation.
  • Please be aware of the large amount of heat this fireplace will produce when determining a location.

3.2 Stand-off Assembly and Installation
WARNING: The top stand-offs brackets provide the required minimum clearance to the header. The 1” (25mm) top stand-off flange accommodates 1/2” (12mm) combustible facing material (sheetrock). The clearance to header must be maintained.
Top stand-off brackets must be formed and attached prior to positioning fireplace into framed opening.

  1. Remove and save (4) screws securing the stand-off brackets on top of the fireplace.
  2. Form each stand-off bracket by bending at perforations, as shown.
  3. Align the holes in the formed stand-off brackets with the holes on top of the fireplace. Secure with (4) screws previously removed.

Nailing Tabs Installation

NOTE: The nailing tabs on both sides of the appliance allow installations for a flush mount, 1/2” (13mm) facing material, or 5/8” (16mm) facing material.

CAUTION: Never permanently remove these assemblies from the fireplace—they must be secured regardless of finish material used.

  1. Locate the nailing tabs on the right and left sides of the fireplace necessary to accommodate the thickness of your facing material.
  2. Bend out the (4) nailing tabs until parallel with fireplace face. Do not bend toward fireplace face.
  3. When installing, center the fireplace in the rough opening to allow for the minimum 1/4” (6mm) clearance from the appliance corners.
  4. Secure the appliance to the framing studs by using nails or screws through the nailing tabs.

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(3\)

Figure 3.1 Stand-off Assembly and Installation

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(4\)

Figure 3.2 Nailing Tab Installation

Clearances to Combustibles

Table 3.1, Minimum Appliance Clearances to Combustible Material

Table 3.1, Minimum Appliance Clearances to Combustible Material

From appliance top stand-offs| 0”| 0mm
From facing material 1” (25mm) stand-off flange| 0”| 0mm
From appliance back stand-offs| 0”| 0mm
From appliance corners| 1/4”| 6mm
From appliance front| 36”| 914mm
From appliance top to ceiling| 25”| 653mm
A 45° projection from appliance sides| 0”| 0mm
Appliance sides to adjacent sidewall| 4-1/2”| 114mm
Fireplace enclosure floor to 3/4” (19mm) mantel trim| 37-1/8”| 943mm
Mantel 6” (152mm) deep from fireplace enclosure floor| 40-1/2”| 1030mm
Base of the fireplace to ceiling| 76”| 1930mm
Venting to enclosure top for minimum horizontal terminations| 5”| 126mm

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(6\)

Figure 3.3 Typical Installation Options

Wall Enclosure Rough Opening

WARNING: Provide adequate clearance in front of the fireplace for barrier removal, component access, gas line installation, service access, etc.

NOTE: The construction of the fireplace wall enclosure must comply with local building codes and all clearances as outlined in this manual.

NOTE: Cold air transfer area. The fireplace wall enclosure should be constructed in a manner to prevent cold air from entering the room and outside walls should be insulated.

  • If masonry (optional) is to be used, prepare the foundation necessary for the full masonry load.
  • If installing optional fan assembly #SP-028, it is easier to install before unit installation. Please refer to section 9.2, #SP-028 OPTIONAL FAN KIT on page 36.
  • Floor protection in front of the fireplace is not required. Combustible material may be used if installing a hearth extension. Consider the thickness of the hearth extension finishing material if building a fireplace platform. The bottom of the fireplace must be level with finished hearth extension for proper fit of an overlay (optional).
  • If this appliance is to be installed directly on carpeting, tile, or other combustible material other than wood flooring, this appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
  • This fireplace may be elevated off the floor, provided it is properly supported by framing materials and maintains clearances. If installed above floor level, a solid, continuous platform must be constructed below the fireplace.

TV Recess Construction

WARNING: All clearances to venting must be maintained.
Mounting a television above a fireplace has become a common practice. Television surface temperatures are affected by mantel depth, ceiling heights, and wall and mantel construction material. Most television manufacturers specify in their instructions that a television should not be installed on, near, or above a heat source.

Television location rests solely on the homeowner. It is the home owner’s responsibility that the preferred TV mounting and mantel design will not exceed the listed maximum operation temperature of their electronic goods.
Tests performed determined that surface temperatures did not exceed 150°F (66°C) when a 4¼” (108mm) deep recess is constructed above the fireplace. See illustration below.

Nominal 2” x 4” framing used in enclosure framing

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(6\)

Figure 3.4 Framing Dimensions

Vent Termination Framing

  1. Vent Termination Framing Requirements This is a cold air transfer area. The fireplace enclosure must comply with all clearances as outlined in this manual, and be constructed in compliance with local building codes. Outside walls should be insulated to prevent cold air from entering room.
    Exterior vent termination location must be in compliance with section 6.2, MINIMUM VENT TERMINATION CLEARANCES on page 23.
    IMPORTANT – METAL FAB VENT SYSTEM: When installing Metal Fab vent pipe, adapter #4DDA must be used off the top of the appliance.
    This will increase the minimum height for the center of the vent pipe by 3-3/4” (95mm) when framing the wall pass through.

  2. Clearances

  * A minimum of 1” (25mm) clearance on all sides of the vertical vent pipe must be maintained.
  * A minimum of 1” (25mm) clearance from the top surface on the horizontal pipe must be maintained.
  * A minimum of 1” (25mm) clearance on the sides and bottom surfaces on the horizontal pipe must be maintained.
  * A minimum of 5” (127mm) clearance from rigid venting to the enclosure top is required in minimum horizontal vent termination installations. The horizontal pipe after the wall passthrough must maintain a 1” (25mm) clearance to combustibles on all surfaces of the pipe.

Vertical Terminations

  • Follow vent pipe manufacturer’s installation instructions for vertical terminations.
  • Attic insulation shields may be insulated using unfaced insulation products listed as non-combustible per ASTM E 136.

Horizontal Terminations

WARNING: Do not recess the vent cap into wall or siding.

IMPORTANT: Horizontal vent sections require 1/4” (6mm) rise for every 12” (305mm) of travel.
Kozy Heat’s #700-WPT, or wall thimble products that comply with the required 1” (25mm) top clearance to combustibles, must be installed for all horizontal vent runs that pass through interior or exterior walls.#700-WPT has a wall thickness of 4” (101mm) to 6-1/2” (165mm).
These wall thimble products may be insulated using unfaced insulation products listed as noncombustible per ASTM E 136.
Elbows listed with approved vent systems for this appliance vary in vertical length. Please consult the vent manufacturer’s instructions to determine the elbow dimension used for installation. Adjust the wall pass-through rough opening dimensions as necessary to maintain clearance requirements.

  1. Wall Pass Through Information and Framing
    • Rigid pipe dimensions reflect Simpson Duravent pipe. Other manufacturers product dimensions may vary.
    • Flexible pipe framing dimensions are tested with Kozy Heat #700-2 Series Flexible Vent System. See FIGURE 3.5.
    1. Measure from floor level of the fireplace to the center of where the vent pipe will penetrate the wall.
    2. Cut and frame an opening in the wall to allow the vent system to run level through the wall pass-through.
    3. Follow the vent pipe manufacturer’s installation instructions for vent installation.

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(7\)

Figure 3.5 Minimum Horizontal Venting Framing

Outdoor Covered Fireplace Installation
An outdoor covered fireplace installation allows a fireplace to be installed in an outdoor covered area, where the appliance is protected from direct precipitation.
Follow the instructions and illustrations in this section for installation procedures.

  1. Safety Screen Barriers
    Hussong Mfg. highly recommends to use black painted safety barriers in outdoor installations. Other screen barriers that incorporate a plated or patina finish are highly susceptible to oxidation and discoloration.

  2. Requirements

    • The continuous insulated building envelope and weatherproof membrane are not to be interrupted by fireplace installation. See FIGURE 3.7 on the following page.
    • Fireplace operation is approved from 40°F to 110°F.
    • All wiring connections shall be in accordance with outdoor requirements of NECA NFPA 70.
    • All clearances and requirements in your appliance manual must be adhered to.

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(8\)

Figure 3.6 Outdoor Covered Fireplace Install – 1

EXAMPLE: If roofline (B) is 10’ above the base of fireplace, the overhang (A) must be 5’or greater. The width of the overhang to EACH side of the fireplace (C) must be 5’ or greater.

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(9\)

Figure 3.7 Outdoor Covered Fireplace Install – 2

FACING AND FINISHING

Facing and Finishing Requirements

  1. Mantel Requirements
    WARNING: All minimum clearances to combustible material MUST be maintained.
    Combustible Mantel Projections: As referenced in FIGURE 4.1, the 3/4” (19mm) mantel trim can start at 37-1/8” (943mm) above the fireplace enclosure floor with a 6” (152mm) mantel starting at 40-1/2” (1030mm) above the fireplace enclosure floor. Mantel projections can increase 1” (25mm) of depth for every 1” (25mm) of height starting at the 6” (152mm) mantel.
    Non-combustible Mantel Projections: A minimum vertical clearance of 6” (152mm) above the appliance to a maximum 6” (152mm) depth of a non-combustible mantel. Follow projection 1” (25mm) up for every 1” (25mm) deeper.

  2. Adjacent Sidewall Requirements

    • The adjacent sidewall must be 4-1/2” (114mm) from the appliance sides.
  3. Finishing Recommendations
    NOTE: The surface area above the appliance may be affected by high temperatures emitted from this appliance. To help avoid or reduce the possibility of the sheetrock to crack, Hussong Mfg. recommends the following methods:

    • Ensure the non-combustible material and sheetrock is dry and dust free.
    • For taping and mudding seams, we recommend heat resilient tape, mesh and joint compounds, such as Durabond. Joint compound must be cured as per manufacturer’s recommendations.
    • For a painted surface, use a high quality acrylic latex primer and finish coat. Avoid flat or light-colored paints to prevent discoloring.

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(10\)

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
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Figure 4.1 Clearances to Combustibles

Safety Barrier and Overlay Installation

Safety Barrier Screen (#SP41-ES2)

  1. Locate the (4) slots located on each side of the fireplace frame.
  2. Align the notched tabs located on the back of the safety screen with the slots on the fireplace frame.
  3. Raise the safety screen front slightly into slots and allow the tabs to lower into position.
    • To remove safety screen: lift the screen up and out of slots.

Overlay Designs (#SP41-POL & #SP41A-POL)

  1. If installed, remove the safety barrier screen.
  2. Center the overlay over the safety screen.
  3. Locate the (4) tabs on the overlay. Hand bend tabs to secure the overlay to the safety screen front.
  4. Locate the (4) slots located on each side of the fireplace frame.
  5. Align the notched tabs located on the back of the safety screen with the slots on the fireplace frame.
  6. Raise the safety barrier slightly into slots and allow the tabs to lower into position.
    • To remove safety barrier and overlay: lift the screen up and out of slots.

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
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Figure 4.2 Safety Barrier Screen Installation

GAS LINE CONNECTION

Gas Conversion

ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code.
This fireplace is manufactured for use with natural gas. Follow the instructions included with the conversion kit if converting to propane.

Gas Line Installation

CAUTION: Installation of the gas line must only be done by a qualified person in accordance with local building codes, if any. If not, follow ANSI Z223.1. Commonwealth of Massachusetts installations must be done by a licensed plumber or gas fitter.

  • A listed (and Commonwealth of Massachusetts approved) ½” (13mm) tee handle manual shut-off valve and flexible gas connector are to be connected to the ½” (13mm) control valve inlet. If substituting for these components, please consult local codes for compliance.
  • This fireplace is equipped with a 3/8” (10mm) x 18” (457mm) long flexible gas connector and manual shut-off valve.
  • Run gas line into fireplace. The gas line should be run to the point of connection where the shut-off valve and flexible gas line will connect. See Figure 2.1, Appliance Dimensions on page 21 for gas line access.
  • Do not run gas line in a manner that would obstruct the optional fan operation.

Table 5.1, Inlet Pressure Requirements

Gas Pressure| Natural Gas| Propane
Minimum Inlet Pressure| 5” WC (1.25 kPa)

7” WC (1.74 kPa )

recommended

| __

11” WC (2.74 kPa)

recommended

Maximum Inlet Pressure| __

10.5” WC (2.62 kPa)

| __

13” WC (3.24 kPa)

TERMINATION LOCATIONS

Vertical Vent Termination

WARNING: This appliance must not share or be connected to a chimney flue serving a separate solid-fuel-burning appliance.

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
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Figure 6.1 Vertical Vent Cap Clearance

  Minimum height (H) from roof
Roof Pitch Feet
Flat to 6/12 1.0
Over 6/12 to 7/12 1.25
Over 7/12 to 8/12 1.5
Over 8/12 to 9/12 2.0
Over 9/12 to 10/12 2.5
Over 10/12 to 11/12 3.25
Over 11/12 to 12/12 4.0
Over 12/12 to 14/12 5.0
Over 14/12 to 16/12 6.0
Over 16/12 to 18/12 7.0
Over 18/12 to 20/12 7.5
Over 20/12 to 21/12 8.0

Minimum Vent Termination Clearances

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
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Figure 6.2 Vent Termination Locations and Clearances

  Canadian installations US installations
A Clearance above grade, veranda, porch, deck, or balcony 12” (30cm)

12” (30cm)
B| Clearance to window or door that may be opened| 12” (30cm)| 9” (23cm)
C| Clearance to permanently closed window (recommended to prevent condensation on window)| 12” (30cm)| 12” (30cm)
D| Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (61 cm) from the edge of the terminal| 24” (61cm)| 24” (61cm)
E| Clearance to unventilated soffit| 12” (30cm)| 12” (30cm)
F| Clearance to outside corner| 0” (0cm)| 0” (0cm)
G| Clearance to inside corner| 12” (30cm)*| 12” (30cm)
H| Clearance to each side of center line extended above meter/regulator assembly| 3’ (91cm) within a height 15’ (4.5m) above the meter/

regulator assembly

|
I| Clearance to service regulator vent outlet| 3’ (91cm)|

J| Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance| 12” (30cm)| 9” (23cm)
K| Clearance to mechanical air supply inlet| 6’ (1.83m)| 3’ (91cm) above if within 10’

(3m) horizontally Massachusetts: 10’ (3m)

L| Clearance above paved sidewalk or paved driveway located on public property| 7’ (2.13m)†| *
M| Clearance under veranda, porch deck, or balcony| 12” (30cm)‡| 12” (30cm)
N| Clearance between two horizontal terminations| 12” (30cm)| 12” (30cm)
O| Clearance between two vertical terminations (may be same height)| 12” (30cm)| 12” (30cm)
P| Above furnace exhaust or inlet| 12” (30cm)| 12” (30cm)

  • Clearance in accordance with local installation codes and the requirements of the gas supplier.
    † A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.
    ‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
    VINYL SOFFIT, VINYL CEILING, AND VINYL OVERHANG DISCLAIMER: Clearances to heat resistant material (i.e. wood, metal). This does not include vinyl. Hussong Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/unventi- lated soffits.

VENTING

Approved Vent Systems
This appliance is equipped for use with a 4” exhaust by 6-5/8” air intake co- axial vent pipe system.
Vertical 4” x 6-5/8” co-axial flexible vent pipe with vertical terminations are not approved for use with this fireplace.
This appliance is approved for use with Kozy Heat 4” x 7” #700 Series Flexible Direct Vent system (horizontal terminations only). Refer to section 7.7,

700-2 SERIES DIRECT VENT TERMINATION KIT(S) on page 31 for venting components

and installation instructions.
This appliance is approved for use with manufacturers (horizontal and vertical terminations): American Metal Products (Ameri-Vent),BDM, ICC, Metal Fab, Olympia Chimney Supply, Inc., Selkirk, and Simpson DuraVent.
WHEN INSTALLING METAL FAB VENT SYSTEM with this appliance an adapter must be used. Use adapter part number 4DDA.
This appliance can be adapted to use 4” diameter aluminum flexible pipe when used in combination with an existing minimum 7” ID Class A metal chimney. See section 7.5, CLASS A CHIMNEY/MASONRY CHIMNEY CONVERSION on page 29.
This appliance can be adapter to use 3” x 3” flexible co-linear vent pipes when used in combination with an existing minimum 6” x 8” ID masonry or 7” ID Class A metal chimney. See section 7.6, COAXIAL TO CO-LINEAR CHIMNEY CONVERSION on page 30.
Refer to the vent manufacturer’s installation manual for complete installation instructions. Vent installation must conform with venting requirements and restrictions as outlined in this manual.

Table 7.1, Approved Vent Systems

Vent Manufacturer| Vent Cap Part Number
American Metal Products (Ameri-Vent)| 4DHCS

4DHC

4DVC

4D14S

4D36S DVCC33

BDM| 940033HWS

940033

DVR6-HCP DVR6-HC DVR6-VCLP DVR6-VCH DVR6-SNK14 DVR6-SNK36

Simpson DuraVent| 46DVA-CL33H

46DVA-CL33P

46DVA-HSCH

46DVA-VCH

46DVA-VC

46DVA-VCE

46DVA-HTC

ICC| CT3 IVT

TM-4VTA TM-4HT TM-4RHT TM-4DHT TM-4SVT TM-4ST14 TM-4ST36

Kozy Heat| 745-2

718-2

Metal Fab

(Adapter 4DDA must be used)

| 4DVT33F

4DHT

4DVT

4DVTHW

4DST14

4DST36

---|---
Olympia Chimney Supply, Inc.| VDV-VC04 VDV-VCH04 VDV-SNC0414 VDV-SNC0436 VDV- RCL33 VDV-CC33 VDV-VCCH33
Selkirk| 4DT-HC

4DT-HCR

4DT-VC

4DT-VT

4DT-ST14

4DT-ST36

4DT-CC33

Venting Requirements
Consult the local and national installation codes to assure adequate combustion and ventilation air is available. Venting requirements apply to both natural gas and propane.

  • Flame height and appearance will vary depending upon venting configuration and the type of fuel used.
  • Refer to the vent manufacturer’s installation manual for complete installation instructions. Vent installation must conform with venting requirements and restrictions as outlined in this manual.
  • Provide a means for visually checking the vent connection to the appliance after the fireplace is installed.
  • A minimum of 1” (25mm) clearance on all sides of the vertical vent pipe must be maintained. Attic insulation shields may be insulated using unfaced insulation products listed as noncombustible per ASTM E 136.
  • A minimum of 1” (25mm) clearance on the top, sides, and bottom of the horizontal vent pipe must be maintained.
    Wall thimble products that comply with the required clearances to combustibles must be installed for all horizontal vent runs that pass through interior or exterior walls. These wall thimble products may be insulated using unfaced insulation products listed as noncombustible per ASTM E 136.

Restrictor Assembly and Installation
Burner flame appearance and characteristics are affected by altitude, fuel quality, venting configuration, and other factors. To achieve desirable flame appearance, the vent exhaust may be restricted by the restrictor plate (included in components packet).
The restrictor plate is shipped with all inner rings intact, and when installed, provides the most vent restriction. There are (2) inner rings that can be knocked out. The innermost ring knocked out will create less restriction, and the outer most ring knocked out will create the least amount of restriction.
Refer to section 11.2.2, VENT RESTRICTION (AFTER INSTALLATION) on page 45 outlines restriction recommendations depending on burner flame appearance, and instructions on installation after venting is completed.

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(15\)

Figure 7.1 Restrictor Plate Assembly and Installation

Vent Installation

  1. Vertical Terminations

  2. Minimum / Maximum Vertical Venting:
    3’ (914mm) minimum vertical length / 50’ (15.24m) maximum vertical length + termination cap
    DIAG. 1 VERTICAL TERMINATIONS NATURAL GAS AND PROPANE
    (A) Termination Cap
    KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(16\)

  3. Combination Venting
    IMPORTANT: Horizontal vent sections require at least ¼” (6mm) rise for every 12” (305mm) of travel.

  4. 90° elbow / Minimum Horizontal Run / Maximum Horizontal Run: 90° horizontal elbow + 6” (152mm) minimum horizontal run / 2’ (609mm) maximum horizontal run + termination cap Minimum 9” (228mm) Vertical Rise / Maximum Horizontal Run: 9” (228mm) minimum vertical rise + 90° horizontal elbow + 8’ (2.4m) maximum horizontal run + termination cap (See FIGURE 7.2on the following page)
    Minimum 12” (305mm) Vertical Rise / Maximum Horizontal Run: 12” (305mm) minimum vertical rise + 90° horizontal elbow + 10’ (3m) maximum horizontal run

  • termination cap (See FIGURE 7.2 on the following page)
    Minimum 24” (609mm) Vertical Rise / Maximum Horizontal Run: 24” (609mm) minimum vertical rise + 16’ (4.8m) maximum horizontal run + termination cap (See FIGURE 7.2 on the following page)
    DIAG. 2 COMBINATION VENTING – NATURAL GAS & PROPANE

    * (A) 90° Elbow
    * (B) Termination Cap
    1. Maximum Combination Venting
      For maximum vertical and maximum horizontal combination venting, the vent terminations must be within the shaded area in FIGURE 7.2.

      • 25’ (7.6m) maximum vertical rise + 25’ (7.6m) maximum horizontal run = 50’ (15.2m) of total length
      • Maximum of (5) 90° elbows.
      • For each additional 90° elbow used after the first elbow, 3’ (914mm) must be subtracted from maximum venting allowed.
      • For each 45° elbow used, 18” (457mm) must be subtracted from maximum venting allowed.
      • (2) 45° degree elbows may be used in place of (1) 90° elbow.

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(18\)

Figure 7.2 Combination Venting (Natural Gas and Propane)

Class A Chimney/Masonry Chimney Conversion

This appliance is approved to be adapted for Class A/masonry chimney conversion kits utilizing a 4” (102mm) flexible exhaust by any vent manufacturers listed in section 7.1, APPROVED VENT SYSTEMS on page 24.
Before conversion, have the existing installation inspected by a qualified chimney sweep or professional installer. The existing chimney system must be in serviceable condition, and functionally sound. Before proceeding with following installations, check with local building jurisdiction to verify this type of installation is allowed in your area.
Follow DIAG. 3 for allowable venting configurations for installation in existing through-the-ceiling, Class A chimney or masonry chimney.
Route the exhaust gases and intake air through the existing Class A chimney/masonry chimney.

4” Flex Pipe Venting Configurations

IMPORTANT: Horizontal vent sections require at least 1/4” (6mm) rise for every 12” (305mm) of travel.

IMPORTANT: Care should be taken when installing flexible pipe to avoid a tight bend that may cause abrasion or damage to the flexible pipe.
Vent options listed below (i, ii) allows for a minimum of 0” (0mm) to a maximum of 24” (610mm) horizontal run using rigid or flexible pipe.

  1. Minimum / Maximum Vertical Terminations: Retro Connector + 10’ (3.05m) minimum length of 4” aluminum flexible pipe / 50’ (15.24m) maximum length of 4” aluminum flexible pipe + top adapter + termination cap
  2. Minimum / Maximum with Rigid Pipe Vertical Terminations: 90° horizontal elbow + Retro Connector + 10’ (3.05m) minimum length of 4” aluminum flexible pipe / 50’ (15.24m) maximum length of 4” aluminum flexible pipe + top adapter + termination cap

DIAG. 3 4” FLEX PIPE CHIMNEY CONVERSION

  • (A) 90° Elbow
  • (B) Retro Connector
  • (C) Top Adapter
  • (D) Termination Cap

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(19\)

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(20\)

Coaxial to Co-Linear Chimney Conversion
Before conversion, have the existing installation inspected by a qualified chimney sweep or professional installer. The existing chimney system must be in serviceable condition, and functionally sound. Before proceeding with following installations, check with local building jurisdiction to verify this type of installation is allowed in your area.
Follow DIAG. 4 for allowable venting configurations for installation in existing masonry chimney. Route the exhaust gases and intake air through the existing masonry chimney.

  1. Coaxial to Co-Linear Venting Configurations
    IMPORTANT: Horizontal vent sections require at least 1/4” (6mm) rise for every 12” (305mm) of travel.
    IMPORTANT: Care should be taken when installing flexible pipe to avoid a tight bend that may cause abrasion or damage to the flexible pipe.
    Vent options listed below (i, ii) allows for a minimum of 0” (0mm) to a maximum of 24” (610mm) horizontal run using rigid or flexible pipe.

  2. Minimum / Maximum Vertical Terminations:
    Coaxial to Co-linear Adapter + 10’ (3.05m) minimum length of 3” x 3” aluminum flexible pipe / 50’ (15.24m) maximum length of 3” x 3” aluminum flexible pipe

  • termination cap

    1. Minimum / Maximum with Rigid Pipe Vertical Terminations:
      90° horizontal elbow + coaxial to co-linear adapter + 10’ (3.05m) minimum length of 3” x 3” aluminum flexible pipe / 50’ (15.24m) maximum length of 3” x 3” aluminum flexible pipe + termination cap

DIAG. 4 CO-AXIAL TO CO-LINEAR CHIMNEY CONVERSION

  • (A) 90° Elbow
  • (B) Co-axial to Co-linear Adapter
  • C) Termination Cap

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(21\) KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-
Fireplace-FIG- \(22\)

#700-2 Series Direct Vent Termination Kit(s)

IMPORTANT: The flex pipe is permanently attached to the exterior plate.
DO NOT ATTACH either #745-2 or #718-2 termination kit to fireplace (or extension kit) until it has passed through the wall. Install termination plates to the outside wall exterior.

IMPORTANT: The minimum bend radius to center is 6” (152mm) required for installation of the flexible vent pipe. Care should be taken when installing to avoid a tight bend that may cause abrasion or damage to the flexible pipe.

  • If terminating against vinyl siding, a vinyl siding protector must be used (included with the #745-2 and #718-2 direct vent kits).
    Follow instructions included.

  • Each #746-2 extension kit contains enough 4” & 7” flexible aluminum pipe to extend chimney an additional 6’ (1.83m).

700-WPT Installation Instructions
IMPORTANT: The heat shield within the wall thimble must overlap a minimum of 1-1/2” (38mm). An extension will be needed if going through a thicker wall than 6-1/2” (165mm). Refer to BDM vent manufacturer if wall extension is necessary.

  1. Hand bend the (2) tabs on the top of the wall pass through at the 1” (25mm) top required clearance. Hand bend the (6) tabs on the sides and bottom of the wall pass through. Repeat for the other section.

  2. From the interior, install one section of the wall pass through. Secure with (4) screws (not provided).

  3. From the exterior, install the other section of the wall pass through, overlapping the heat shields as necessary to accommodate wall thickness. The sections must overlap a minimum of 1-1/2” (38mm). Secure to exterior wall with (4) screws (not provided).

  4. Follow vent manufacturer installation instructions for vent installation.KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG- \(23\)
    Assembly and Installation

  5. Attach vinyl siding protector (G) (not shown).

  6. Mount the required wall thimble (H) with 1” (25mm) top clearance and 1” (25mm) side clearance to the exterior wall, and seal.
    (OPTIONAL) Insulate the wall thimble with any unfaced insulation products listed as non-combustible per ASTM E 136.

  7. Apply a liberal bead of exterior sealant around outer edge of termination box (A). Place assembly through the wall-pass through in exterior wall, and secure with (4) screws through the four holes (B).

  8. Form the 4” & 7” flexible aluminum pipes on termination kit (#745-2 or #718-2), and if applicable, on each extension kit.

  9. Gently pull 4” & 7” pipes down to the top of the fireplace, or if applicable, the extension kit.
    IMPORTANT: DO NOT stretch extension kit beyond 6’ (1.83m);
    DO NOT stretch beyond what is required. It is very difficult to decompress flex pipes once stretched.

  10. Place a bead of sealant outside 4” flex pipe collar (C) (end with EXTERNAL LIP) and sliding the collar into 4” pipe on extension kit or top of fireplace (D). Secure with 3 evenly spaced screws.

  11. Place a bead of sealant inside 7” flex pipe collar (E) (end with the INTERNAL lip), sliding the collar over 7” pipe on top of fireplace (F). Secure with 3 evenly spaced screws.

  12. If additional extension kits are required, repeat Steps 4 and 5,placing 4” & 7” pipes onto previous extension kit.

DIAG. 5 #700-WPT2 INSTALLATION

  • (A) Termination box
  • (B) Holes in exterior wall plate (only 3 shown)
  • (C) 4” flex pipe collar (not shown)
  • (D) 4” pipe on fireplace or extension kit (not shown)
  • (E) 7” flex pipe collar
  • (F) 7” pipe on fireplace or extension kit
  • (G) Vinyl siding protector (not shown)
  • (H) Wall thimble with 1” (25mm) top clearance

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(24\)

FIREPLACE SETUP

Glass Frame Assembly
WARNING: Do not operate this fireplace with the glass removed, cracked, or broken. Replacement of the glass assembly, should be done by a licensed or qualified service person.

Remove Glass Frame Assembly

WARNING: Do not remove the glass assembly when hot.

  1. Remove safety barrier and open the control compartment access panel.
  2. Locate (2) spring-loaded latches securing the glass assembly at the bottom of the firebox.
  3. Pull the spring-loaded latches out and down to release the bottom of the glass assembly.
  4. Lift glass assembly up and off of the (2) tabs located at the top of the firebox.

Install Glass Frame Assembly

  1. Align the slots on top of the glass assembly over the tabs at the top of the firebox while lowering the bottom of the glass assembly into position.
  2. Pull the spring-loaded latches out and up to secure the bottom of glass to the bottom of the fireplace.
  3. Set the control compartment access panel back into position and reinstall safety barrier.

#SP41-50A Log Set Installation

CAUTION: Do not place logs directly over burner port holes. Improper log placement may affect flame appearance and cause excessive soot to build upon the logs and glass.

  • If converting to propane, complete the conversion before installing the log set. Follow the conversion instructions included with the kit.
  • Log numbers are located on the bottom of each log. Refer to the following instructions and illustrations for proper log placement.
    1. Place log SP41-1A on the back log plate.
    2. Place log SP41-2A on the left front log plate.
    3. Place log SP41-3A on the right front log plate.
    4. Distribute lava rock in front of the burner. Do not block burner ports or airspaces.
    5. Align log SP41-4A with the notches on logs SP41-1A and SP41- 2A, as shown.
    6. Align log SP41-5A with the notches on logs SP41-1A, SP41-2A, and SP41-3A, as shown.
    7. Align log SP41-6A with the notches on logs SP41-1A and SP41-3A, as shown.
    8. Use a steel or stiff bristle nylon brush to distribute rock wool embers onto logs and burner. DO NOT block the area as shown below.

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(25\)

Control Board Removal and Installation

WARNING: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components.
DO NOT OPERATE THIS APPLIANCE WITHOUT THE SEALING GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED.
CAUTION: Check all connections for leaks with soapy water, whether field or factory made.

Control Board Removal

  1. Disconnect electrical power.
  2. Locate the manual valve installed by your qualified service technician. Turn the manual valve clockwise to the OFF position.
  3. Open the control compartment access panel.
  4. Disconnect any optional control from the top and bottom terminals on the gas valve.
  5. Remove the safety barrier and glass frame assembly.
  6. Remove log set, lava rock, and panels (if installed).
  7. Remove the burner tube by sliding it to the left off of the burner orifice.
  8. Remove and save (4) screws securing the front log plates.
  9. Remove and save (5) screws securing the heat shield.
  10. Remove and save (10) screws securing control board to firebox floor.
  11. Lift the control board out of the firebox, being careful not to damage the sealing gasket underneath.

Control Board Installation

  1. Place control board in the firebox, aligning the holes in the control board with the holes in the firebox bottom. VERIFY SEALING GASKET IS IN PLACE. Secure the control board with screws previously removed.
  2. Reinstall the heat shield using (5) screws previously removed.
  3. Reinstall the front log plates. There is ‘L’ etched into the left log plate and ‘R’ etched into the right plate. Position the plates correctly into the firebox and secure with (4) screws previously removed.
  4. Reinstall the burner tube by sliding it to the right and positioning the burner tube venturi over the burner orifice.
  5. Reinstall log set, lava rock, and panels (if installed).
  6. Reconnect any optional control wires to the top and bottom gas valve terminals.
  7. Reinstall the glass frame assembly and safety barrier.
  8. Set control compartment access cover panel back into position.
  9. Turn the manual valve counterclockwise to the ON position.
  10. Reconnect electrical power.
  11. Verify proper log placement, operation of fireplace, and any electrical components.

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-
FIG- \(27\)

ELECTRICAL INFORMATION

WARNING: Do not use this fireplace if any part has been under water.
Immediately call a qualified service technician to inspect this appliance and to replace any part of the control system and any gas control which has been under water.

Wiring Requirements

CAUTION: Do not connect high voltage (115V) wire to the gas valve.

  • The millivolt gas valve system does not require 110-120 VAC supply to operate.

  • A wall switch, remote, or thermostat switch may be installed for main burner operational control using low-voltage wires (not included).

  • It is optional to disable rocker switch operating the main burner by disconnecting the wires from the back of the gas valve (FIGURE 9.1).

  • If the rocker switch wires are not disconnected, the ON/OFF rocker switch must be in the OFF position for proper operation of wall switch, remote or thermostat controls. If the ON/OFF rocker switch is ON, the main burner will operate until it is turned OFF by the rocker switch. The wall switch, remote or thermostat components will not turn the main burner off if the main burner has been turned on by the rocker switch.

  • If a wall-mounted ON/OFF control or thermostat is to be used, mount in a convenient location on a wall near the fireplace.
    Follow instructions included with assembly.

  • If an optional component is to be used, run low-voltage wires from gas valve to the location of component.

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(28\)

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(29\)

#SP-028 Optional Fan Kit

WARNING – Electrical Grounding Instructions: This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

WARNING: Installation of this fan kit should be done by a qualified installer. Verify household breaker is shut off prior to working on any electrical lines.

NOTE: It easier to install the fan kit before connecting the gas line to the control board.

  • This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70.
  • A pre-installed electrical box is included with the appliance, along with a receptacle/box cover assembly in the fireplace components packet.
  • If installing this optional fan kit after appliance installation, remove the control board to access the control compartment and follow instructions below.

This kit includes:

  • (1) fan assembly; (1) speed control box with cord;

  • (1) temperature control switch with magnet attached;

  • (2) philips head screws (black)

    • Before unit installation, remove the back access panel (4) screws.

    • With the motor end facing to the right, slide the fan underneath the firebox. The fan assembly has magnetic tape located on the bottom and does not require mounting.

    • Mount the speed control box onto the lower right side frame.
      Align the slots in the speed control box to the holes in bracket.
      Secure with (2) black philips head screws (included).

    • Plug fan cord into the speed control box. See FIGURE 9.3.

    • Plug the speed control box cord into the electrical box receptacle.

    • Place the temperature control switch (magnet attached) onto the firebox floor on the right. See FIGURE 9.3.
      To adjust the temperature control switch position:

    • Before adjusting temperature control switch, unplug 3-prong plug on fan cord from receptacle.

    • Adjust position of temperature control switch to a warmer location under firebox to turn fan ON sooner or move it to a cooler location under firebox to turn fan ON later. The fan will turn on when sensor in temperature control switch reaches 110° F and will turn OFF when sensor reaches 90° F.

    • After adjustment, plug 3-prong plug on fan cord into receptacle.

    • Turn speed control counter-clockwise until it ‘clicks’. This is the OFF position.
      Turn speed control ON by turning knob clockwise past the ‘click’ – this is the highest setting.

    • Reinstall all components previously removed.

IMPORTANT: This fan will not operate unless speed control has been turned ON and sufficient heat has been applied to temperature control switch. The fan will turn ON and OFF automatically as fireplace heats and cools. Adjust fan to desired speed while it is running.

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(30\)

LIGHTING INSTRUCTIONS

  • When this fireplace is initially lit, condensation will appear on the glass. This is normal in all gas fireplaces and will disappear after several minutes.
  • A paint smell will occur during the first few hours of burning. It is recommended to leave the fan off during this period to help speed the paint curing process.
  • This fireplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not affect the performance or longevity of the fireplace.

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.

  • This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.

  • BEFORE LIGHTING smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
    WHAT TO DO IF YOU SMELL GAS

    • Do not try to light any appliance.

    • Do not touch any electric switch; do not use any phone in your building.

    • Immediately call your gas supplier from a neighbor’s phone.
      Follow the gas supplier’s instructions.

    • If you cannot reach your gas supplier, call the fire department.

  • Use only your hand to push in or turn the gas control knob.
    Never use tools. If the knob will not push in or turn by hand,don’t try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

  • Do not use this appliance if any part has been under water.
    Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water.

WARNING

Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person. Under no circumstances should any solid fuel (wood, coal, paper, cardboard, etc.) be used in this appliance. Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.

CAUTION
Clothing or other flammable material should not be placed on or near the appliance. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

LIGHTING INSTRUCTIONS
  1. STOP! Read all the safety information above on this page.

  2. Set thermostat to lowest setting (if applicable).

  3. Turn off all electric power to the appliance.

  4. Remove the access cover.

  5. Push in gas control knob slightly and turn clockwise to “OFF”.
    NOTE: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not force.

  6. Wait five (5) minutes to clear out any gas. Then, smell for gas, including near the floor. If you smell gas, STOP!
    Follow ‘B’ in the safety information above. If you do not smell gas, go to the next step.

  7. Locate pilot – follow metal tube from gas control. The pilot is located inside the combustion chamber.

  8. Push in gas control knob slightly and turn counterclockwise to “PILOT”.

  9. Push in control knob all the way and hold. Press the piezo igniter button repeatedly until the pilot is lit and continue to hold in the gas control knob.

  10. Hold the gas control knob in for one (1) minute after pilot is lit.
    Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 10.

    • If the knob does not pop out when released, stop and immediately call your service technician or gas supplier.
    • If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or gas supplier.
  11. Turn the gas control knob counterclockwise to “ON”.

  12. Reinstall access cover.

  13. Turn on all electric power to the appliance.

  14. Set thermostat to desired setting (if applicable).

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(33\)

TO TURN GAS OFF TO APPLIANCE
  1. Set thermostat to lowest setting (if applicable).
  2. Turn off all electric power to the appliance if service is to be performed.
  3. Remove access cover.
  4. Push in gas control knob slightly and turn clockwise to “OFF”.
  5. Reinstall access cover.

Flame Height and Heat Output Adjustment
This fireplace is equipped with a manual HI/LO pressure modulator knob, located on the gas valve, for adjusting main burner flame height and the heat output of the fireplace.

  • Open the control compartment access panel to access the gas valve and the HI/LO pressure regulator knob.
  • To adjust, turn the HI/LO knob counterclockwise to LO position or clockwise to HI position, until desired flame appearance and heat output is achieved.

7 Day Time-out Pilot-on- Demand Installations
For regions that require installations a 7 day time-out (refer to your local dealer to see if this applicable to your installation), this fireplace is fitted with a millivolt Pilot-on-Demand gas control valve equipped with a timer set for 7 consecutive days once the pilot has been ignited. If there is no appliance operation within the 7 days, the main burner and/or the pilot will turn off, but the gas control knob will still be set in its original position (‘PILOT’ or ‘ON’).

  • You must manually cycle the system to reignite operation.
  • This a standard safety feature of the SIT Millivolt Pilot-on-Demand control system.
  • Once you turn the pilot on, the 7 day timer will start. If at any time during the following 7 days your main burner ignites, it will reset the timer back to 7 days.
    To operate your millivolt pilot-on-demand system, open the control compartment access panel to access the gas valve and gas control knob. Refer to the lighting instructions on the previous page for lighting procedures and safety information.

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(34\)

Figure 10.1 Millivolt Gas Control Valve

ADJUSTMENT

Gas Pressure Testing

IMPORTANT: Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked OUT measures outgoing pressure. The pressure tap marked IN measures incoming pressure.

Inlet Pressure Test

NOTE: Make sure to apply the incoming pressure test with all other gas appliances on, or at full capacity in the house for a proper pressure reading. If the inlet pressure reading is too high or too low, contact the gas company. Only a qualified gas service technician should adjust incoming gas pressure. A low pressure can cause a delayed ignition.

  1. Loosen the inlet (IN) pressure tap by turning screw counterclockwise. See (A) in FIGURE 11.1.
  2. Attach manometer using a ¼” (6mm) I.D. hose.
  3. Light pilot.
  4. Turn the gas control knob to ON. Burner should not light. Note manometer reading.
  5. Press the ON/OFF rocker switch to ON. Check pressure to ensure it is near maximum inlet pressure.
  6. Press the ON/OFF rocker switch to OFF.
  7. Turn the gas control knob to OFF.
  8. Disconnect hose and tighten the inlet (IN) pressure tap by turning screw clockwise. Screw should be snug. Do not over tighten.
  9. Relight pilot and turn the gas control knob to ON. Reattach manometer to the inlet pressure tap (A) to verify the tap is completely sealed. Manometer should read no pressure.

Manifold Pressure Test

  1. Light pilot.

  2. Loosen manifold (OUT) pressure tap by turning screw counterclockwise. See (B) in FIGURE 11.1.

  3. Attach manometer to pressure tap using a ¼” (6mm) I.D. hose.

  4. Turn gas control knob to ON.

  5. Press the rocker switch to ON and note manometer reading.

  6. Disconnect manometer hose and tighten the manifold (OUT) pressure tap by turning screw clockwise. Screw should be snug.
    Do not over tighten.

  7. Attach the manometer to the manifold pressure tap (B) to verify it is completely sealed. The manometer should read no pressure when the ON/OFF rocker switch is pressed to ON.

Table 11.1, Pressure Requirements

Gas Pressure| Natural Gas| Propane
Inlet Pressure Tap (A)| 5” – 10.5” WC

(1.25 – 2.62 kPa)

| 11” – 13” WC

(2.74 – 3.24 kPa)

Manifold Pressure Tap (B)| 1.6” – 3.5” WC

(0.41 – 0.87 kPa)

| 6.4” – 10” WC

(1.59 – 2.48 kPa)

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(35\)

Burner Flame Adjustments

WARNING: To avoid property damage or personal injury, allow the fireplace ample time to cool before making any adjustments.
Burner flame appearance and characteristics are affected by altitude, fuel quality, venting configuration, and other factors. After installation, this appliance may need additional adjustments to achieve optimum flame appearance and visual aesthetics.

Burner Venturi
WARNING: VENTURI ADJUSTMENT MUST BE DONE BY A QUALIFIED SERVICE TECHNICIAN.

NOTE: Burner venturi air shutter settings have been factory set. Refer to TABLE 11.2.
When this appliance is first lit, the burner flames will appear blue.
During the first 15 minutes of operation, flame appearance will gradually turn to the desired yellow appearance. If the flames remain blue, or become dark orange with evidence of sooting (black tips),adjustment of the air shutter opening may be necessary.
Regardless of venturi orientation, closing the air shutter will achieve a desired yellow flame, but may produce soot on the glass. Opening the air shutter will cause a short, blue flame that may lift off the burner.

Table 11.2, Factory Set Venturi Openings

Fuel| Air Shutter Opening
Natural Gas| 3/16” (4.7mm) OPEN
Propane| 1/2” (13mm) OPEN

Venturi Adjustment

NOTE: If soot is present on the glass, check log positioning before adjusting the venturi. Logs must not block burner ports.

  1. Open control compartment access panel.
  2. Remove the safety barrier and glass frame assembly.
  3. Remove the log set, lava rock, and panels (if installed).
  4. Remove the burner tube by sliding it to the left off of the burner orifice.
  5. Loosen screw on venturi and adjust as necessary. Retighten screw.
  6. Reinstall all components previously removed.
  7. Set control compartment access panel back into position.

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(36\)

IMPORTANT: Slight adjustments to the venturi opening will create dramatic results. Adjust at slight increments until desired look is achieved. Always burn the fireplace for at least 15 minutes, and allow the appliance ample time to cool before making any further adjustments.

Table 11.3, Venturi Adjustment Guidelines

Flame Characteristic| Cause| Solution
Dark, orange flame with black tips| Venturi closed too far| Open venturi slightly
Short, blue flames| Venturi open too far| Close setting slightly
Lifting (ghosting) flames| Gas pressure too high Venturi closed too far| Check manometer settings

Open venturi setting slightly

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(37\)

Vent restriction (after installation)

WARNING:

  • To avoid property damage or personal injury, allow the fireplace ample time to cool before making any adjustments.
  • Improper vent installation may cause the burner flames to lift or “ghost.” Perform a visual check on flame appearance after restrictor adjustment to ensure proper performance.

Vertical terminations may display an active, compact flame. If this appearance is not desirable, a restrictor plate may need to be installed or modified after vent termination installation. Access to the vent exit for restriction can be reached through the fireplace baffle. Allow the fireplace to burn for 15 minutes before making any adjustments.

Table 11.4, Restrictor Adjustment Guidelines

Flame Appearance| Draft Problem| Solution
Short, flickering| Excessive draft

Not enough restriction

| Add restrictor plate
Lifting or ghosting| Insufficient draft| Remove inner ring(s) on restrictor plate, or Remove restrictor plate
If flames continue to lift or ghost after opening the restrictor plate and verifying correct vent installation, shut off the gas supply and call a qualified service technician.

Restrictor Plate Installation

  1. Open the control compartment access panel
  2. Remove the safety barrier and glass frame assembly.
  3. Remove (3) screws at the firebox ceiling securing the baffle. Lift the baffle out of slots on the firebox back wall.
  4. Bend the tabs on the restrictor plate (included in components packet) to approximately 80° angles. This will create tension when the restrictor plate is inserted into the exhaust pipe.
  5. Insert restrictor plate into the 4” (102mm) exhaust pipe with the tabs pointing towards you.
  6. Reinstall baffle by inserting the tabs on the baffle into the slots on the firebox back wall. Secure the baffle to the firebox ceiling with (3) screws.
  7. Reinstall all other components previously removed.
  8. Set control compartment back into position.

Restrictor Modification

  1. Open the control compartment access panel.
  2. Remove the safety barrier and glass frame assembly.
  3. Remove (3) screws at the firebox ceiling securing the baffle. Lift the baffle out of slots on the firebox back wall.
  4. Remove the restrictor plate by pulling it down and out of the 4” (102mm) exhaust pipe. Make necessary modifications to achieve desired flame appearance.
  5. Insert restrictor plate into the 4” (102mm) exhaust pipe with the tabs pointing towards you.
  6. Reinstall baffle by inserting the tabs on the baffle into the slots on the firebox back wall. Secure the baffle to the firebox ceiling with (3) screws.
  7. Reinstall all other components previously removed.
  8. Set control compartment back into position.

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(39\)

TROUBLESHOOTING

ATTENTION: Troubleshooting must be performed by a qualified technician.

Issue Cause Solution

No spark from electrode to pilot when piezo button is triggered| Piezo igniter wiring disconnection| Verify piezo igniter is properly grounded. Tighten mounting fastener, if required.
Check and repair, if necessary, the wire connections between the piezo igniter and igniter electrode.
Check wiring disconnection| Check wiring at back of electrode igniter for proper connection.
Incorrect electrode position| Verify there is a 1/8” (3mm) gap between the electrode and pilot. Readjust if necessary. Direct metal contact may cause an arc below the electrode and along the electrode wire.
Spark igniter will not light after repeated triggering of piezo button| No gas| Check for multiple shut-off valves in the supply line.
Check propane tank for gas supply. Refill if necessary.
Pilot will not stay lit after carefully following lighting instructions| Pilot flame does not impinge on thermocouple| Clean pilot hood
Adjust pilot flame at gas valve for proper flame impingement.
Loose thermocouple connection| Ensure thermocouple connection at gas valve is full inserted and tight- hand tight plus 1/4 turn.
Thermocouple reading below 15 millivolts| Disconnect the thermocouple from valve. Place one millivolt meter lead wire on the end of the thermocouple, and the other millivolt meter lead wire on the thermocouple’s copper wire. Start the pilot while holding the gas valve control knob in.

If the millivolt reading is less than 15 millivolts, replace thermocouple.

Thermopile not generating sufficient millivolts| Adjust, if necessary, the pilot flame to envelope thermopile.
Check thermopile connections are properly wired to the gas control valve. Tighten if necessary.
Measure millivolt production with a millivolt meter. Turn remote/ thermostat/wall switch, or ON/OFF rocker switch to OFF. Turn the gas valve control to the PILOT position (pilot should remain lit).

Take millivolt reading at TH-TP and TP terminals on gas valve. Reading should be 350 millivolts, minimum. If reading is less than 350 millivolts, replace thermopile.

Frequent pilot outages| Pilot shield not installed| Install pilot shield.
Pilot safety dropout| Pilot flame is too high or too low. Clean pilot hood and adjust pilot flame for maximum flame impingement on thermopile.
Issue

No spark from electrode to pilot when piezo button is triggered

| Cause| Solution
---|---|---
Piezo igniter wiring disconnection| Verify piezo igniter is properly grounded. Tighten mounting fastener, if required.
Switching device is defective| Check and repair, if necessary, the wire connections between the piezo igniter and igniter electrode.
Burner will not stay lit| Check wiring disconnection| Check wiring at back of electrode igniter for proper connection.
Incorrect electrode position| Verify there is a 1/8” (3mm) gap between the electrode and pilot. Readjust if necessary. Direct metal contact may cause an arc below the electrode and along the electrode wire.
Spark igniter will not light after repeated triggering of piezo button

Pilot will not stay lit after carefully following lighting instructions

| No gas| Check for multiple shut-off valves in the supply line.
Incorrect glass frame assembly installation| Check propane tank for gas supply. Refill if necessary.
Pilot flame does not impinge on thermocouple| Clean pilot hood
Defective thermopile or thermocouple| Adjust pilot flame at gas valve for proper flame impingement.
Loose thermocouple connection| Ensure thermocouple connection at gas valve is full inserted and tight

– hand tight plus 1/4 turn.

Thermocouple reading below 15 millivolts| Disconnect the thermocouple from valve. Place one millivolt meter lead wire on the end of the thermocouple, and the other millivolt meter lead wire on the thermocouple’s copper wire. Start the pilot while holding the gas valve control knob in.

If the millivolt reading is less than 15 millivolts, replace thermocouple.

Thermopile not generating sufficient millivolts| Adjust, if necessary, the pilot flame to envelope thermopile.
Glass sooting

Frequent pilot outages

| Improper log placement| Check thermopile connections are properly wired to the gas control valve. Tighten if necessary.
Improper venturi setting| Measure millivolt production with a millivolt meter. Turn remote/ thermostat/wall switch, or ON/OFF rocker switch to OFF. Turn the gas valve control to the PILOT position (pilot should remain lit).

Take millivolt reading at TH-TP and TP terminals on gas valve. Reading should be 350 millivolts, minimum. If reading is less than 350 millivolts, replace thermopile.

Pilot shield not installed| Install pilot shield.
Pilot safety dropout| Pilot flame is too high or too low. Clean pilot hood and adjust pilot flame for maximum flame impingement on thermopile.
Issue

No spark from electrode to pilot when piezo button is triggered

| Cause| Solution
Piezo igniter wiring disconnection| Verify piezo igniter is properly grounded. Tighten mounting fastener, if required.
Blockage or leakage of the vent system| Check and repair, if necessary, the wire connections between the piezo igniter and igniter electrode.

MAINTENANCE

ATTENTION: Installation and repair should only done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean. Use a vacuum to clean all components.

WARNING: The appliance area must be kept clear and free from combustible materials, gasoline and other flammable vapors and liquids.

Firebox

  • Performed by: Qualified Service Person
  • Frequency: Annually
  • Action:
  • Vacuum and clean any debris in the firebox that is not supposed to be there.
  • Inspect and operate the bottom latch assembly. Verify the assembly is free from obstruction to operate. The handles must have spring tension but be able to move forward freely.

Fan (optional)

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.

  • Performed by: Qualified Service Person
  • Frequency: Every 6 months

Action:

  • Disconnect the fan from electrical current and vacuum.
  • The bearings are sealed and require no oiling.

Vent System
NOTE: If the vent-air intake system is disassembled for any reason, reinstall per instructions provided with installation. Refer to Section section 7.0, VENTING on page 24.

  • Performed by: Qualified Service Person
  • Frequency: Annually

Action:

  • Examination of the vent system is required.
  • Inspect the condition of vent and vent terminal for sooting or obstruction and correct if present.
  • The flow of combustion and ventilation air must not be obstructed.

Glass Assembly

CAUTION: Do not operate appliance with the glass assembly removed, cracked, or broken. Use protective gloves to handle any broken or damaged glass assembly components.

WARNING: Do not use substitute materials.

WARNING: Avoid striking or slamming glass assembly. Avoid abrasive cleaner. DO NOT clean glass while it is hot.

IMPORTANT: Any safety screen, guard, or barrier removed for servicing the appliance must be replaced prior to operating the appliance.

  • Performed by: Homeowner
  • Frequency: Annually

Action:

  • Prepare a work area large enough to accommodate the glass assembly on a flat, stable surface.
  • Remove safety screen and glass frame assembly.
  • Clean glass window with a suitable fireplace glass cleaner using a soft cloth. Abrasive cleaners must not be used. Be careful not to scratch the glass when cleaning.
  • Reinstall glass assembly and safety screen.
  • Any safety screen, guard, or barrier removed for servicing the appliance must be replaced prior to operating the appliance.

Performed by: Qualified Service Person
Frequency: Annually

Action:

  • Clean glass window with a suitable fireplace glass cleaner using a soft cloth. Abrasive cleaners must not be used. Be careful not to scratch the glass when cleaning.
  • Inspect the glass for cracks, scratches, and nicks.
  • Verify the glass assembly is properly intact and not damaged.
  • Replace the glass and the assembly #701-017T as necessary.
  • Only Hussong Mfg. Co., Inc. will supply the replacement of glass assembly as a complete unit.

Burner and Pilot System
The burner assembly may be removed for easier access to the control compartment. Refer to Section section 8.3, CONTROL BOARD REMOVAL AND INSTALLATION on page 34. Verify gas supply is turned on and filled. Consult with plumber or gas supplier as necessary.

  • Performed by: Qualified Service Person
  • Frequency: Annually

Action:

  • Vacuum all components of the burner system.
  • Check all accessible gas-carrying tubes, connections, pipes and other components for leaks.
  • Inspect the operation of the flame safety system Pilot or Flame rectification device. Visually check pilot light when in operation.
  • Ensure pilot flame impinges on thermocouple. Clean pilot hold and adjust pilot flame at gas valve for proper flame impingement. Verify thermocouple connections and millivolt production.
  • Inspect and ensure the lighting of the main burner occurs within (4) seconds of the main gas valve opening. Check for faulty or incorrect wiring and correct or replace as necessary. Inspect primary air openings (burner ports) for blockage, especially near the pilot.
  • Visually check burner flame pattern when in operation. Flames should be steady, not lifting or floating.
  • Test and measure the flame failure response time of the flame safety system. It must de-energize the safety shutoff in no more than (30) seconds.

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(40\)

KOZY-HEAT-SP-41-MV-Direct-Vent-Gas-Fireplace-FIG-
\(41\)

REPLACEMENT PARTS LIST

Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing.

The following warning is for replacement parts for this appliance.

WARNING: This product can expose you to chemicals including Lead, which is [are] known to the State of California to cause cancer, birth defects, or other reproductive harm. For more information, visit www.P65Warnings.ca.gov.

SP-41-MV CONTROL BOARD AND PARTS

SP41-770A| Control Board – Natural Gas|  | 700-093| Thermocouple
SP41-771A| Control Board – Propane| 700-165| Pilot Orifice – Natural Gas
700-086N| SIT Gas Valve – Natural Gas| 700-095| Pilot Orifice – Propane
700-086N-7| SIT Gas Valve – Natural Gas (7 day time-out)| 700-098| SIT Millivolt Pilot Hood
700-087A| SIT Gas Valve – Propane| 700-213B| 18” Flexible Gas Line – Black
700-087A-7| SIT Gas Valve – Propane (7 day time-out)| 700-226F| Flexible Gas Line – Valve to Burner Connection
700-023| On/Off Rocker Switch| 700-240| Natural Gas Burner Orifice #40
700-088| Pilot/Generator/Thermocouple – Natural Gas| 700-155M| Propane Burner Orifice 1.55mm
700-089| Pilot/Generator/Thermocouple – Propane| OCK-S40A| Conversion Kit – Natural Gas
700-090| Piezo Igniter with nut (no wire)| OCK-S155A| Conversion Kit – Propane
700-091| Flexible Pilot Tubing (valve to pilot)| SP41-351A| Burner Tube
700-092| Millivolt Generator| SP41-043A| Pilot Shield
GLASS AND GLASS GASKET

701-017T| 36-1/2” x 26-1/8” Glass with Gasket
900-006| 1-1/8” Glass Gasket with Adhesive
SP41-005| Replacement Valance
SAFETY BARRIERS

SP41-ES2| 37.56” x 26.13” Safety Screen with Brackets
SP41-POL| Prairie Design Overlay
SP41A-POL| Arched Prairie Design Overlay
ADDITIONAL COMPONENTS

900-085| 4” Restrictor Plate
700-203| Manual Gas Shut-off Valve
SP41-201| Lower Access Cover
SP41-HHS| Vent Heat Shield Assembly
TRADITIONAL LOG SET

SP41-50A| 6 Piece Log Set
SP41-1A| #SP41 1A Log
SP41-2A| #SP41 2A Log
SP41-3A| #SP41 3A Log
SP41-4A| #SP41 4A Log
SP41-5A| #SP41 5A Log
SP41-6A| #SP41 6A Log
600-702| 1/2” Lava Rock
900-REMB| Rock Wool Embers
FAN KIT

SP-028| Fan Kit (optional)

Hussong Manufacturing Co., Inc.
204 Industrial Park Drive PO Box 577
Lakefield, MN 56150-0577, USA
SP-41-MV
SECTION 14 REPLACEMENT PARTS LIST

SP-41-MV

R.8 February 2022

LIMITED LIFETIME WARRANTY

Warranty Coverage
Hussong Manufacturing Company, Inc. (Hussong Mfg.) warrants this Kozy Heat gas appliance from the date of purchase to the original purchaser, that it is free of defects in materials and workmanship at  the time of manufacture. Registering your fireplace warranty does notrequire any documents to be sent in to Hussong Mfg. Please retain your proof of purchase reflecting the date of purchase along with the serial number and model of your fireplace for any future warranty claims.
If a defect is noted within the warranty period, the customer should contact their authorized dealer for service within 30 days.

**30 Days: Parts & Labor***

  • Paint
  • Light bulbs
  • Gasket material
  • Glass media and media dam

**Year 1: Parts & Labor***

  • All parts and material except the items listed in the 30 day warranty and any exclusions or limitations that may apply.
    *Hussong Mfg. will issue labor reimbursement to an authorized dealer only. Hussong Mfg. will not be liable for charges occurred as a result of any service performed by a non-authorized service provider, without pre-authorization.

Years 2 through Lifetime: Parts Only

  • Firebox
  • Heat Exchanger
  • Logs
  • Burner tube or pan
  • Outer shell
  • Heat shield(s)
  • Front Viewing Glass (thermal shock only)
  • Refractory Firebox liner (excluding enamel and glass panels)

EXCLUSIONS AND LIMITATIONS

  1. This appliance must be installed by a licensed, authorized service technician or contractor. It must be installed, operated and maintained at all times in accordance with the instructions in the owner’s manual or the warranty is void.

  2. This warranty is nontransferable and is made to the original purchaser only.

  3. This warranty excludes standard wear and tear of the appliance which is considered normal usage over time.

  4. Discoloration and some minor expansion, contraction or movement of certain parts, resulting in noise, is normal and not a defect.

  5. Warranty is automatically voided if the appliance’s serial number and/or testing label is removed or if the appliance is altered or tampered with in any way.

  6. Warranty is void if the appliance is subject to submersion in water or prolonged periods of dampness or condensation. Any damage to any part of the appliance due to water or weather damage which is the result of, but not limited to, improper chimney/venting installation will also render this warranty void.

  7. This warranty does not cover installation and operational-related problems such as environmental conditions, nearby trees, buildings, hilltops, mountains, inadequate venting or ventilation, excessive offsets, negative air pressures caused by any mechanical systems.

  8. Chimney components and other Non-Hussong Mfg. accessories used in conjunction with the installation of this appliance are not covered under this warranty.

  9. Damage to plated surfaces or accessories, if applicable, caused by scratches, fingerprints, melted items or other external sources left on the surfaces from the use of cleaners is not covered under this warranty.

  10. It is expressly agreed and understood that this warranty is Hussong Mfg.’s sole obligation and purchaser’s exclusive remedy for defective fireplace equipment. Hussong Mfg. is free of liability for any damages caused by this appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply. Hussong Mfg. shall not be held to implied warranties and this warranty shall replace all previous warranties.

  11. This limited lifetime warranty is the only warranty supplied by Hussong Mfg. Any warranties extended to the purchaser by the dealer/ distributor, whether expressed or implied, are hereby disclaimed and the purchaser’s recourse is expressly limited to the warranties set forth herein.

  12. Any part repaired or replaced during the limited warranty period will be warranted under the terms of the limited warranty for a period not to exceed the remaining term of the original limited warranty.

  13. Any replacement part repaired after the warranty period will include a 90 day parts coverage

  14. Hussong Mfg. may require the defective part to be returned using a pre-authorized RGA number or a photo of the defective component.
    Failure to provide either can result in a denied claim.

  15. This warranty does not cover the appliance’s ability to heat a desired space, as there are many factors that can impact the heating performance in each home. Consideration should be implied to the appliance’s location, room size, home design, environmental conditions, insulation, and tightness of the home.

  16. Hussong Mfg. reserves the right to make changes at any time, without notice, in design, material, specifications, and prices. Hussong Mfg. reserves the right to discontinue models and products.

Homeowner Reference Information
We recommend you record the following information:
Model Name:
Serial Number:
Dealership Purchased from:
Date purchased/installed:
Location of fireplace:
Dealer phone:
Notes:


References

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