Asahi QPB-01 Cordless Ultrasonic Point Sealer User Manual

June 13, 2024
Asahi

Asahi QPB-01 Cordless Ultrasonic Point Sealer

Asahi-QPB-01-Cordless-Ultrasonic-Point-Sealer-product-
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Product Information

  • Model No.: QUPPA QPB-01
  • Serial No.: [Serial Number]
  • Name: [User Name]
  • Address: [User Address]
  • Warranty Period: [Warranty Period]
  • Date of Purchase: [Date of Purchase]
  • Phone: [User Phone Number]
  • Store of Purchase: [Store Name]

Product Usage Instructions

Safety Precautions
Always observe these precautions:

  • DANGER: Never allow water to come in direct contact with the unit. In addition, never install the unit in a location where it will be exposed to water. Contact with water may damage the equipment or cause electrical shock or short.
  • WARNING: Never modify or disassemble the unit. Failure to follow these precautions may cause fire, electrical shock, or injury.
  • WARNING: Never allow unattended children to use the unit. Always place the unit in a location that is out of reach of children. Failure to follow these precautions may cause electrical shock or injury.
  • WARNING: Never place pins, needles, or other such foreign objects into the openings on the unit. Failure to follow these precautions may cause electrical shock or short circuit.
  • WARNING: Never use the unit in environments with high ambient temperature, wetness or humidity, dust or debris, corrosive gases, or vibration or impact. Failure to follow these precautions may cause the unit to fail and may lead to a serious accident, such as electrical shock.
  • PROHIBITED MARK: Prohibited items that are not allowed.
  • INSTRUCTION MARK: Instruction items that must be performed.

Instructions for Use
This manual and the product display various indications for safe use. The consequences that will occur if you ignore the indications and handle the product incorrectly are classified as follows:

  • DANGER: Items that could lead to death or serious injury.
  • WARNING: Items that could lead to minor injury or damage to your home or belongings.

Maintenance
Before Requesting Service:

  • Refer to the warranty information provided in this manual for warranty coverage and contact details.

Warranty
Please fill in the required information and keep it in a safe place. [Warranty Terms and Conditions]

Ultrasonic point sealer Cordless type QPB-01
Ultrasonic dot-line sealer Cordless type L-QPB-01
Please do not copy this document or any part of it without prior permission.
Due to our policy of ongoing product improvement, there may be some variations between this manual and the actual equipment.

Safety Precautions

Always observe these precautions
This manual and the product display various indications for safe use.
The consequences that will occur if you ignore the indications and handle the product incorrectly are classified as follows:

  • DANGER
    Items that could lead to death or serious injury

  • WARNING
    Items that could lead to minor injury or damage to your home or belongings

The items that must be followed are classified as follows 。

  • WARNING MARK
    Items that require attention

  • PROHIBITED MARK
    “Prohibited” items that are not allowed

  • INSTRUCTION MARK
    “Instruction” items that must be performed

DANGER

  • Never allow water to come in direct contact with the unit. In addition, never install the unit in a location where it will be exposed to water.
  • Contact with water may damage the equipment or cause electrical shock or short.
  • Never modify or disassemble the unit. Never disassemble, repair or modify the unit in any way Failure to follow these precautions may cause fire, elect.
  • Never allow unattended children to use the unit. Always place the unit in a location that is out of reach Failure to follow these precautions may cause electrical shock or injury.
  • Never place pins, needles, or other such foreign objects into the openings on the unit. Failure to follow these precautions may cause electrical shock or short circuit.
  • Never use the unit in the following environments.
  • Areas with a high ambient temperature, such as an area exposed to direct sunlight. Areas that are wet or humid.
  • Areas where the unit will be exposed to dust, debris or corrosive gases.
  • Areas where the unit will be exposed to vibration or impact.
  • Failure to follow these precautions may cause the unit to fail and may lead to a serious accident, such as electrical shock.
  • Never remove the connecting terminal or output cord on the handpiece.
  • Failure to follow these precautions may cause electrical shock, fire, or injury.
  • Never connect the output cord to other devices such as a telephone or personal computer, etc.
  • Failure to follow these precautions may cause the unit to fail and may lead to a serious accident, such as electrical shock.
  • Never touch the plug or any controller parts with wet hands.
  • Never spill water on the unit. Failure to follow these precautions may cause electrical shock.
  • Stop using the unit immediately if it should come in contact with water.
  • Please immediately stop using it if it suffers an impact such as from being dropped or if something out of the ordinary occurs such as the battery becomes hot. It can cause electric shock, fire, or injury.
  • The battery uses a nickel metal hydride battery. Please do not disassemble or replace it.
  • It can cause electric shock or injury.
  • If you want to replace the battery, please contact your dealer or our company.

WARNING

  • Never expose the handpiece or main unit to strong impact, such as dropping it.
  • Failure to follow these precautions may cause the unit to fail.
  • Never pull, twist, bundle or use excessive force to bend the cord.
  • Never place heavy objects on top of the cord.
  • Failure to follow these precautions may damage the cord, which could cause electrical shock or fire.
  • Never pull out the plug by pulling on the cord.
  • Failure to follow these precautions could cause damage to the cord, electrical shock, short circuit, or fire.
  • Immediately turn off the unit and pull out the plug if you smell smoke or any other strange odors coming from the unit. Failure to follow these precautions may cause an accident.
  • Always remove the plug from the outlet when mounting, removing, or otherwise touching the lower metal chip. Failure to follow these precautions may cause injury.
  • Never use the cord to lift the main unit.
  • Failure to follow these precautions may damage the equipment or cause an accident
  • Never use the unit if the cord or plug is damaged or if the outlet is loose.
  • Failure to follow these precautions could cause electrical shock, short circuit, or fire.
  • Never touch the horn while it is oscillating or immediately after use.
  • Failure to follow this precaution could cause burns or other injuries.
  • Never squeeze the handpiece with excessive force.
  • Failure to follow this precaution may cause damage to the items being sealed as well as the unit. This unit uses friction heat from the ultrasonic oscillator to seal plastic containers.
  • Since heat sealing is not used, sealing can be performed by squeezing the handpiece gently.
  • If you do not use it for a long time, please be sure to charge it once every three months. Since this product uses a nickel metal hydride battery, storing it in a deep discharged state can lead to it malfunctioning.
  • Please be sure to turn off the power after use. Please turn the power ON when charging the battery.
  • When disposing of the product, please remove the battery and then dispose of it.
  • Please turn off the power to the main unit, and after unplugging the AC charging adapter, remove the battery. When removing it, please do not touch the battery connection terminals. It can cause electric shock or injury.
  • Please do not use anything other than the supplied AC adapter for charging.
  • It can cause a malfunction or an accident.
  • Never operate the handpiece while it is empty (with no plastic container, etc. between the lower metal chip and horn).
  • Failure to follow this precaution will cause rapid wear of the lower metal chip and horn.
  • Never use benzene, paint thinner, or other such solvents when cleaning the unit.
  • Failure to follow these precautions could cause the deformation of plastic parts or the discoloration of painted parts.

Names of Parts

Specifications

Product name| Ultrasonic point sealer Cordless type| Ultrasonic dot-line
Cordless type| sealer|
---|---|---|---|---
Model number| QPB-01| L-QBP-01|
| Oscillation frequency| 57kHz|
| Max. output| | 20W|
| Max. power consumption| 40VA|

Unit

| Power Source| | 100V~240V| AC 50/60Hz|
Dimensions| Unit| | W179×D183×H66mm|
Handpiece| W36×D125×H54mm| W23×D128×H54mm|
| Weight| Unit| | 1000g|
| |
Handpiece| 200g| 160g|
| Coiled cord| | 50cm|

AC
adapter
AC

| Input| | 100V~240V AC 50/60Hz|
Output| | D15V| 3.3A|
Dimensions| | W62×D97×H33mm|
Weight| | 350g|
Power cord length| | AC side 1.8m/ DC side 1.5m|

When fully charged, generally you can seal about 5000 times. (In the case of QPB-01, timer 3) The estimated number of times the battery can be recharged is approximately 500 times.
Please note that, due to our policy on ongoing product improvement, the specifications and external appearance are subject to change without notice.

How to check the remaining battery power and how to charge

How to check the remaining battery power
Check the remaining battery power by looking at the color of the power indicator light.

  1. Remove the AC adapter from the main unit.
  2. Turn on the power switch.
  3. Check the color of the power indicator light.
  4. Green : : Fully Charged
  5. Orange: : Approximately 50%
  6. Red: : Charging Required  (Approximately 10%)
  7. Turn the power switch to OFF. To prevent deep discharging, please be sure to turn it to the OFF position after use.

Please make sure that the AC adapter is not connected.
If the remaining battery power is low, the strength of the seal will be weakened.
To prevent deep discharging, please be sure to charge the battery when the indicator light is red.

How to Charge

  1. Connect the AC adapter.

  2. Turn the power switch to ON.

  3. Make sure the power indicator light is on. Please be sure to turn the power switch to ON and charge the battery. It will not charge when it is in the OFF position.
    Charge for approximately 6 hours. Charging time varies depending on the amount of battery power remaining. Can be used while charging.

  4. After charging, turn off the power switch and unplug the AC adapter.
    After unplugging the AC adapter, turn on the power switch again.
    Make sure the power indicator light is either green or orange.

  5. Turn the power switch to OFF.
    To prevent deep discharging, please be sure to turn it to the OFF position after use.

Instructions of Use

  1. Turn on the main unit power switch. Check that the power LED next to the switch lights up。

  2. Adjust the operation time by turning the timer knob.。

  3. Pick up the handpiece. Place the material into the opening of the handpiece between the horn and the lower metal chip.。

  4. Squeeze the handpiece gently.
    It is not necessary to squeeze the handpiece with strong force.
    When squeezing the handpiece, always apply force from straight above the handpiece. The oscillator LED on the unit lights green.

  5. When the LED goes out, the sealing is complete. Stop squeezing the handpiece. LED。

The sealing strength depends on the type of packaging, its thickness, and the material.
When sealing multiple times, loosen your grip after each seal and open the opening of the handpiece before sealing again.。

  1. Turn on the main unit power switch. Check that the power LED next to the switch lights up.

  2. Adjust the operation time by turning the timer knob.。

  3. Pick up the handpiece. Place the material into the opening of the handpiece between the horn and the lower metal chip.。

  4. Squeeze the handpiece gently.
    It is not necessary to squeeze the handpiece with strong force.
    When squeezing the handpiece, always apply force from straight above the handpiece. The indicator LED on the unit lights green. Slide the handpiece horizontally while gripping it.。

  5. When you loosen your grip, the seal indicator light turns off, and the ultrasonic vibration stops. If the indicator light unintentionally turns off in the middle of use, please lengthen the timer or re-grip it again.

The sealing strength depends on the type of packaging, its thickness, and the material.
When sealing multiple times, loosen your grip after each seal and open the opening of the handpiece before sealing again.

Correct Usage

  • Place the machine main unit close to you and do not extend the coiled cord too much.
  • Do not drop the handpiece.

  • Extending the coiled cord to twice its length or more while sealing may cause it to disconnect or cause the main unit to fall.
  • If you drop the handpiece, the impact may cause damage to the external or internal parts.

Correct Way to Hold the Handpiece 1

Squeeze the handpiece gently from the center of the top part using your thumb for approximately 2 seconds. It is not necessary to squeeze with strong force. Using strong force while sealing will cause excessive force to be applied to the horn and may damage the unit. Also, if you seal too quickly, like using a stapler, the unit will not seal the material property Way to Hold the Handpiece2

Squeeze the handpiece by pressing it directly from the top. If you do not squeeze the handpiece straight and apply force at an angle, the horn and chip will become misaligned, and sealing will fail. Please note that faults caused by incorrect use are not covered by the warranty.

Empty Operation Prevention Mechanism

This function is only available for QP-01.  QP-01。 QPB-01 has a device that prevents it from being operated when empty. This device stops the operation of the unit when the horn and the lower metal chip come in direct contact with each other (i.e. prevents the unit from being operated with nothing to seal).
Preventing the empty operation of the unit helps extend the service life of the lower metal chip.

Replacement of Lower Metal Chip (not included)

  1. Check that the power is off.
  2. Remove the screws on the back of the lower metal chip mounting part on the handpiece with a Phillips screwdriver and remove the lower metal chip.
  3. Align the replacement lower metal chip with the handpiece so that the screw holes are aligned, and tighten the screw with a Phillips screwdriver.
  4. Mount the lower metal chip straight. Also, after mounting, squeeze the handpiece to check that the horn and the lower metal chip engage properly.。

Maintenance

Clean the tip of the horn and the lower metal chip frequently.
Use towels, cotton swabs, or brushes soaked with ethanol to clean the horn (metal part at the tip of the handpiece) and the lower metal chip.
Always make sure that the power is off before cleaning. If foreign objects are adhered to the tip of the handpiece, it may cause poor oscillation, which may lead to poor sealing. Never wash the main unit and handpiece as they are. Never use an air gun to clean the unit. Failure to follow this precaution could cause powder and dirt to enter the device and cause malfunction.

Before Requesting Service

In the unlikely event that the machine does not function properly, please check the following points again before requesting repair work.

Symptom /故障现象 Check Points /检查部位 Solutions / 处理方法
The unit will not turn on. The power indicator light lamp does not turn on.
Is it is charged? Please connect the AC adapter and check to see that the

power indicator light comes on, and then charge it. If the problem is not solved even after charging, please request repairs.
There is no oscillation when the handpiece is squeezed.| Is the power turned on?| Turn the power switch on.
Is the output cord damaged or broken?| Request repair.
The sealing strength is weak, doesn’t seal.| Is the sealing timer time too short?| Increase the sealing timer set time.
Please check the amount of charge by looking at the color of the power indicator light.| If the power indicator light is red, please charge.
The handpiece gets hot.| Are you operating the unit continuously with the timer set to the maximum time?| Turn off the power and allow the main unit to cool down before using it again.
Is the timer control unit functioning?| Discontinue use immediately and request repair.

Warranty

Model No. : Warranty period :
Serial No. : Date of purchase :
Name : Phone :

Address :
Store of purchase :

*Fill in the required information and keep in a safe place.

  1. We guarantee quality only for use under normal conditions during the warranty period. If your product has a malfunction or defect, we will repair it at no charge using our prescribed methods. Bring the product along with the warranty to the store where you purchased the product.
  2. In the following cases, we will charge a fee for repair even during the warranty period
  3. If no warranty is shown.
  4. If the required information is not filled in or is rewritten.
  5. If the malfunction was caused by misuse.
  6. If the malfunction was caused by impact during shipment or movement by the customer.
  7. Malfunction and damage caused by nature, pollution, abnormal voltage, or other outside factor.
  8. If it is determined that the customer independently altered or repaired the product, it will not be accepted for repair during the warranty period.
  9. Repairs and replacements of supplies (lower tip) that are consumed or deteriorate will incur a charge even during the warranty period.
  10. The company will not be liable for direct or indirect damage caused by malfunction or use of the product.
  11. Expenses for sending or bringing a product for repair are the responsibility of the customer.
  12. Keep the warranty in a safe place. Warranties will not be reissued.

TEL: 052-671-5191 FAX: 052-671-5196  https://www.asahi-sg.co.jp
1-11-22 Yonban, Atsuta-ku, Nagoya-city, Aichi, Japan trading@asahi- sg.co.jp https://asahi-packaging.com

References

Read User Manual Online (PDF format)

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