Dr ger X-plore Respiratory Masks Instruction Manual

Dräger X-plore® 8000
Instructions for Use

X-plore Respiratory Masks

contact@gazdetect.com
Drager. Technology for Life®

For your safety

1.1 General safety statements

• Before using this product, carefully read these Instructions for Use and those of the associated components.
• Strictly follow the Instructions for Use. The user must fully understand and strictly observe the instructions. Use the product only for the purposes specified in the Intended use section of this document.
• Do not dispose of the Instructions for Use. Ensure that they are retained and appropriately used by the product user.
• Only trained and competent users are permitted to use this product.
• Follow the local and national guidelines pertaining to this product.
• Only trained and competent personnel are permitted to inspect, repair and service the product.
• Use only genuine Dräger spare parts and accessories, or the proper functioning of the product may be impaired.
• Do not use a faulty or incomplete product. Do not modify the product.
• Notify Dräger in the event of any product or component fault or failure.

1.2 Definitions of alert icons
The following warning symbols are used in this document to provide and highlight areas of the associated text that require a greater level of awareness from the user. The meanings of the symbols are as follows:
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in physical injury, or damage to the product or environment. It may also be used to warn against unsafe practices.
NOTICE
Indicates additional information on how to use the product.

Description

2.1 System overview
The Dräger X-plore® 8000¹) powered air purifying respirator may be composed of different components depending on its field of application and the required protection class. Observe particularly the filter operating limits (see Instructions for Use of the filters).
► Illustration of the system overview on the fold-out page (Figure A)
A complete device includes:

1. Breathing hose
2. Facepiece (example with helmet)
3. Carrying system
4. Fan unit with filter and rechargeable battery

If applicable, accessory components (without illustration)
NOTICE
For an overview of the device combinations and the corresponding protection class, refer to the Configuration Matrix on page 243.
The numbers in the first line of the Configuration Matrix correspond to the positions in the order list.
The listed components are designated for use with the X-plore 8500 fan unit (order list pos. 1) and the rechargeable batteries (pos. 2 and 3).
Dräger would be happy to answer any questions you may have regarding device configuration.

2.2 Components
2.2.1 Fan unit
The fan unit is the central device component.
Device characteristics:

• Control panel with display of current system status

• Electronic monitoring of device functions
  ο Flow rate
  ο Residual particle filter capacity
  ο Rechargeable battery capacity
  ο Detection if hoses or filters are disconnected from the device

• Automatic detection of the employed type of facepiece (half/full face mask or hood/helmet/protective visor) and corresponding adjustment of the flow rate range

• Three-stage selection of flow rate

• Optical detection of filter type by colour coding (coloured dot on filter)

► Illustration of fan unit front on the fold-out page (Figure B)

1. Tube connection
2. Control panel
3. Suction inlet
4. Splash guard cover
5. Filter (not enclosed with fan unit)
6. Filter lock button

► Illustration of fan unit rear on the fold-out page (Figure C)

1. Carrying system socket
2. Name plate
3. Carrying system lock button
4. Battery lock button
5. Rechargeable battery (not enclosed with fan unit)

Control panel
► Illustration on the fold-out page (Figure D)

1. Rechargeable battery status indicator
2. Residual particle filter capacity indicator
3. On/off button
4. Flow rate indicator
5. Reduce flow rate
6. Increase flow rate

Explanation of control panel indicators

Segments light up in green.| Battery capacity depending on number of displayed segments:

75 % (4 segments)
50 % (3 segments)
25 % (2 segments)
< 25 % (1 segment)

Segments light upin green.| Residual capacity of particle filter¹) depending on number of displayed segments:

75 % (4 segments)
50 % (3 segments)
25 % (2 segments)
< 25 % (1 segment)

Segments light up in green.| Flow rate intensity depending on number of displayed segments:
high flow rate (3 segments)
medium flow rate (2 segments)
low flow rate (1 segment)

1. The residual capacity of the gas filter or the gas filter components of the combination filter cannot be indicated.
   NOTICE
   Warnings or alarms are indicated by flashing yellow or red LEDs. For an explanation of malfunction indicators, see section 4 on page 20.

2.2.2 Filter and facepieces
Filter and facepieces are described in separate Instructions for Use.
2.2.3 Breathing hoses
The following breathing hoses are available:

• standard hose
• flexible hose for increased comfort

Both breathing hoses are available for each of the following facepiece types:

• plug-in connector (hood)
• bayonet-type connector (helmet and protective visor)
• round-thread connector (half/full face mask)

2.2.4 Carrying systems
► Illustration on the fold-out page (Figure E)

1. Connection plate
2. Webbing
3. Clips on ends of the belt
4. Buckle

The following carrying systems are available:

• Standard belt
  The standard belt consists of a textile webbing and press studs to attach comfortable padding.

• Decontaminable belt:
  The decontaminable belt has a smooth plastic webbing and is particularly recommended for decontamination.

2.2.5 Rechargeable batteries
► Illustration on the fold-out page (Figure F)

1. Battery lock button
2. Battery status indicator
3. Button to display battery capacity
4. Name plate

The rechargeable Li-ion batteries are specially designed for use with the powered air purifying respirator. A long-life rechargeable battery is also available in addition to the standard rechargeable battery.
The battery status indicator shows the battery capacity while you charge the unit with the standard charger or when you push the button. The segments of the battery status indicator are flashing while you charge the unit.
The battery status indicator corresponds to that on the control panel of the fan unit (see section 2.2.1 on page 16).
The rechargeable batteries reach their full capacity after 5 charge and discharge cycles. The standard charge takes approx. 3 hours.
In cases where the battery has been completely drained charging may take up to 4 hours longer. During this time the battery status indicator is not supported.
To prevent damage to or explosion of the rechargeable battery, charging is limited to a temperature range of 0 to 50 °C. If this temperature range is exceeded or falls below, charging will stop automatically and continue once the temperature range is reached again.
2.2.6 Battery chargers
Standard battery charger
► Illustration on the fold-out page (Figure G)

1. StatusLED
2. Power supply unit
3. Battery compartment

Explanation of the status LED

Status LED is green.| Rechargeable battery is inserted and fully charged (standby mode)

Status LED is flashing green.| Rechargeable battery is inserted and being charged.

Status LED is red.| Rechargeable battery is not inserted.

Status LED is flashing red.| Malfunction

When the rechargeable battery is fully charged, the charger switches automatically to standby. In standby mode, the rechargeable battery stays fully charged at all times. In this mode the rechargeable battery is neither overcharged nor damaged.
2.3 Functional description
The powered air purifying respirator is a respiratory protective device depending on circulating air.
It filters the ambient air and makes it available as breathable air. The device continuously takes in ambient air through the filter. The filter absorbs harmful substances depending on the filter type. In this way, the ambient air is recycled and finally reaches the facepiece. There it is available as breathable air.
A continuous overpressure in the facepiece prevents ambient air from penetrating.

2.3.1 Warning devices
Malfunctions during operation are indicated by warning devices.
The warning devices include:

• optical alarm (display on control panel)
• acoustic alarm
• vibration alarm

NOTICE
The vibration alarm is triggered in addition to the acoustic alarm. Depending on the thickness and material of the clothing, the vibration alarm might not be perceived.
The fan unit always delivers the same default flow rate.
If in the foreseeable future the fan unit will no longer be able to deliver the default flow rate (e.g. due to increasing saturation of the particle filter), a warning or alarm is triggered.
2.4 Intended use
Depending on the employed filter type, the device protects against particles, gases and vapours or combinations hereof.
2.5 Limitations on use
The device is not suitable for use:

• in explosion-hazard areas (Ex-areas)
• when there is a suspicion of contaminants with low warning properties (smell, taste, irritation of eyes and airways)
• in unventilated tanks, pits, canals etc.

2.6 Approvals
The device is approved according to

• EN 12941:2009-02
• EN 12942:2009-02

Therefore the device complies with directive 89/686/EEC on personal protective equipment.
Additional directives as part of the CE marking:

• EMC directive (2004/108/EC)
• R&TTE directive (1999/5/EC)
• NSR directive (2006/95/EC)
• RoHS directive (2011/65/EU)

2.7 Explanation of type-identifying marking and symbols
2.7.1 Name plates
► Illustration of name plates on page 4

1. Product name
2. International Protection Code
3. Fulfilled EN standards
4. Symbol “Follow instructions for use”
5. WEEE symbol “Separate collection of electrical and electronic equipment”
6. Country of production
7. Manufacturer
8. CE marking
9. DataMatrix code with part and serial number
10. Serial number
11. Article code
12. Only for indoor use, not for outdoor use
13. Maximum ambient temperature
14. Electrical data
15. Pin assignment
16. Recycling symbol
17. Warning notice

Information on year of manufacture
The year of manufacture results from the 3rd letter of the serial number: F = 2014, G = omitted, H = 2015, I = omitted, J = 2016, K = 2017 etc.
Example: Serial number ARFH-0054: The third letter is F, the year of manufacture is therefore 2014.

2.7.2 Packaging

Use

3.1 Preconditions for use

• The ambient conditions (in particular type and concentration of the contaminants) must be known.
• The oxygen content of the ambient air must not drop below the following limit values:
  ο At least 17 vol.% oxygen in all European countries except for the Netherlands, Belgium and the UK
  ο At least 19 vol.% oxygen in the Netherlands, Belgium, the UK, Australia and New Zealand.
  ο At least 19.5 vol.% oxygen in the USA
  Observe the national guidelines in other countries.

3.2 Preparations for use
Perform the following activities outside the danger zone:

1. Select components of the powered air purifying respirator (filter, facepiece, etc.) according to the required protection class and task (see Configuration Matrix on page 243).
2. Perform a visual inspection (see section 5.3.1 on page 21).
3. Check battery capacity (see section 5.3.3 on page 22).
4. Insert filter (see section 5.3.4 on page 22).
5. Assemble the carrying system (see section 3.2.1 on page 19).
6. Attach accessories if applicable (see section 3.5 on page 20).
7. Don the device (see section 3.2.2 on page 19).
8. Connect facepiece (see section 3.2.3 on page 19)
9. Switch on the device (see section 3.2.4 on page 19).

3.2.1 Assembling the carrying system

1. Position the connection plate of the carrying system on the fan unit socket. The arrows on the connection plate and the socket go together.
2. Push down connection plate until you can hear it snap into place in the socket.

3.2.2 Donning the device

1. Adjust the carrying system belt to approximately the correct circumference.
2. Put on belt and close buckle. The device is located on the back of the user.
3. Tighten belt and fasten protruding ends with clips on ends of the belt.

3.2.3 Connecting the facepiece

1. Connect the plug-in connector of the breathing hose to the fan unit.
2. Connect the other end of the breathing hose to the facepiece.

WARNING
Penetration of ambient air!
Make sure that all components are securely and firmly connected to each other before use.
3.2.4 Switching on the device

1. Switch on the fan unit by pushing the button on the control panel for approx. 2 seconds.
   After switching on, the device performs a self-test.

2. Correct malfunction if the device fails to work properly or warning devices are triggered (see section 4 on page 20).

3. Don the facepiece (see Instructions for Use of the corresponding facepiece).

4. Adjust the flow rate using the and buttons as desired.

3.3 During use

WARNING
Health hazard!
Leave the danger zone immediately in case of:

• Decreasing or interrupted air supply (e.g. after fan failure) In the hood/helmet/protective visor facepiece type, carbon dioxide can quickly build up or lack of oxygen may occur. Noxious ambient air may also penetrate the hood.
• Odour or taste developing in the facepiece (filter break). The residual capacity of the gas filter or the gas filter components of the combination filter are exhausted.
• Drowsiness, dizziness, or other complaints
• Damage to the equipment
• Other indicated alarms (see section 4 on page 20)

Breathing hoses or other components involve the risk of getting caught. This may damage the device and interrupt the air supply!
Handle the device with care.
Breathing in during heavy work while wearing the hood/helmet/protective visor facepiece type may result in negative pressure and the penetration of unfiltered ambient air!
Increase the flow rate to prevent this from happening.
3.3.1 Adjusting the flow rate
If necessary (e.g. during increased physical exertion), the flow rate must be adjusted during operation using the and buttons.
3.3.2 Warnings and alarms
If a warning appears, leave the working area promptly in view of the potentially hazardous situation.
Lower the flow rate to increase the period of service if a warning appears. (Only possible if the lowest level has not already been chosen.) By lowering the flow rate you can e.g. extend the battery runtime.
If an alarm is triggered, leave the working area immediately without any delay.
Check the function of the device after a warning or alarm has been triggered (see section 4 on page 20).

3.4 After use
Do the following:

1. Leave the hazardous area.
2. Remove the facepiece (see Instructions for Use of the corresponding facepiece).
3. Switch off the fan unit by pushing the button on the control panel for approx. 2 seconds.
4. Open the carrying system belt and take off the device.
5. Clean and disinfect the device (see section 5.2 on page 21).

3.5 General user tasks
3.5.1 Attaching comfortable padding for standard belt
Attach comfortable padding to the standard belt with the press studs.
3.5.2 Attaching belt extension to carrying system
If needed, the belt extension is attached to the belt buckle.

Troubleshooting

4.1 Warnings
The type of warning is indicated optically by yellow flashing of the corresponding indicator. In addition, an acoustic warning signal and the vibration alarm are triggered.

A segment of the battery status indicator is flashing
yellow.| The residual runtime of the rechargeable battery is low (<30 minutes).| Recharge the battery soon or replace with fully charged
battery (see section 5.3.3 on page 22).

A segment of the particle filter residual capacity indicator is flashing yellow.| The particle filter residual capacity is low (< 20 %).| Change particle or combination filter soon (see section 5.3.4 on page 22).

A segment of the flow rate indicator is flashing yellow.| Malfunction during switch-on (e.g. caused by missing
hose or filter).| Verify device function and prepare again for use (see section 3.2 on page 19).

4.2 Alarms
The type of alarm is indicated optically by red flashing of the corresponding indicator. In addition, an acoustic alarm and the vibration alarm are triggered.

A segment of the battery status indicator is flashing red.| The residual runtime of the rechargeable battery is almost exhausted (< 10 minutes).| Recharge the battery or replace with fully charged battery (see section 5.3.3 on page 22).

A segment of the particle filter residual capacity indicator is flashing red.| The particle filter residual capacity is almost exhausted (< 10 %).| Change particle or combination filter (see section 5.3.4 on page 22).

A segment of the flow rate indicator is flashing red.| Faulty breathing air supply during operation (e.g. caused by missing hose or filter).| Verify device function and prepare again for use (see section 3.2 on page 19).

One segment at a time is flashing red.| General system error| Device must be checked by Dräger Service.

Maintenance

5.1 Maintenance intervals

Work to do| Before use| After use| Annually| Every 2 years| As necessary
---|---|---|---|---|---
Clean and disinfect the device| | X| | X¹)|
Visual inspection| X| | | X¹)|
Check battery capacity| X| | | |
Replace rechargeable battery| | | | | X
Charge rechargeable battery| | | | | X
Replace filter| | | | | X
Check flow rate and warning devices| | | | | X
Replace O-ring at plug-in or bayonet-type hose connector| | | X| | X

1. for gas-tight packed devices, otherwise every 6 months

5.2 Cleaning and disinfecting

CAUTION
Potential damage to components!
Only use the prescribed processes and the cleaning and disinfection agents specified for cleaning and disinfecting. Other agents, methods, dosages and contact times may damage the components.
Health hazard!
The undiluted agents are damaging to health if they come into direct contact with the eyes or skin. Wear safety goggles and protective gloves when working with these agents.
5.2.1 Clean and disinfect the device

1. Dismantling the device:
   a. Separate breathing hose, facepiece and fan unit from each other.
   b. Disconnect the carrying system from the fan unit.
   c. If available, dismantle any accessories (e.g. hose and device sleeves).
   d. Dismantle splash guard cover and filter (see section 5.3.4 on page 22).

2. Clean the facepiece according to the appropriate Instruc- tions for Use.

3. Cleaning the breathing hose and carrying system:
   a. Clean all parts with lukewarm water and Sekusept® Cleaner ¹) with a soft cloth (max. temperature: 30 °C; concentration depending on the degree of contamination: 0.5 – 1 %).
   b. Rinse all parts thoroughly under running water.
   c. Prepare a disinfectant bath of water and Incidin® Rapid ²) (temperature: 30°C; concentration: 5%).
   d. Place all parts to be disinfected into the disinfectant bath (duration: 15 minutes).
   e. Rinse all parts thoroughly under running water.
   f. Allow all parts to air-dry or dry them in the drying cabinet (temperature: 60 °C). Keep away from direct sunlight.

4. Clean and disinfect fan unit and splash guard cover using Incides® N disinfectant cloths ¹).

In cases of strong contamination, the fan unit can be rinsed under running water as follows.

1. Make sure the rechargeable battery remains inserted. Water must not enter the battery compartment.
2. Close suction inlet and tube connection with protective caps (available as accessories).

5.3 Maintenance work
5.3.1 Visual inspection
Check all parts thoroughly and replace damaged parts if necessary.
Check particularly the filter sealing surface on the fan unit for damage (e.g. scratches) or contamination.

1. Sekusept® and Incides® are registered trademarks of Ecolab Deutschland GmbH.
2. Incidin® is a registered trademark of Ecolab USA Inc.

5.3.2 Checking the battery capacity

1. Press the button to display the battery capacity on the rechargeable battery.
2. Read the battery status indicator.
3. If the battery capacity is insufficient for the planned period of service:
   Replace or charge rechargeable battery (see section 5.3.3 on page 22).

5.3.3 Replacing or charging the rechargeable battery
CAUTION
A short circuit could damage the rechargeable battery!
Make sure that the battery terminals do not come into contact with metal during storage.
Removing the rechargeable battery:

1. Fold up carrying system if necessary.
2. Push battery lock button. Ensure that the rechargeable battery does not fall down.
3. Remove rechargeable battery.

Inserting the rechargeable battery:

1. Fold up carrying system if necessary.
2. Position the rechargeable battery at an angle in the battery compartment and then fold it in until it snaps audibly into place.

Charging the battery:
NOTICE
Always disconnect the charger from the power supply if not in use.

1. Check to make sure that voltage of mains supply is correct.
   The operational voltage of the power supply unit must match the mains supply voltage.

2. Connect charger to power supply unit.

3. Connect the power supply unit to the mains supply.

4. Position the rechargeable battery at an angle in the charger and then fold it in until it snaps audibly into place.

5. Wait for the end of the charging process.

6. When the rechargeable battery is fully charged, push the battery lock button and remove the battery.

7. Disconnect the power supply unit and charger from the mains supply.

5.3.4 Replacing the filter
WARNING
No protection without filter!
Do not use the device without filter.
CAUTION
Damage to fan unit due to penetration of particles!
Make sure when you remove the filter that no particles enter the device through the suction inlet.
NOTICE
The filter changing process may differ depending on the filter type used.

Particle filter
Removing the filter:

1. Push filter lock button.
2. Fold out filter together with the splash guard cover (Figure A).
3. Remove used filter (Figure B).

Inserting the filter:

1. Check rubber seal on filter for damage.
2. Insert new filter into splash guard cover.
3. Position filter together with splash guard cover at an angle into the fan unit.
4. Fold in filter with splash guard cover until it snaps audibly into place.

Gas or combination filter
Removing the filter:

1. Push filter lock button.
2. Fold out filter together with the splash guard cover (Figure A).
3. Dismantling the splash guard cover:
   a. Press on the centre of the upper splash guard cover edge until it snaps out.
   b. Fold out splash guard cover (Figure B).

Inserting the filter:

1. Check rubber seal on filter for damage.
2. Place splash guard cover with its lower edge at an angle on the filter.
3. Push on splash guard cover until it snaps audibly into place.
4. Position filter together with splash guard cover at an angle into the fan unit.
5. Fold in filter with splash guard cover until it snaps audibly into place.

5.3.5 Checking the flow rate and warning devices

1. Make sure that a filter is inserted (see section 5.3.4 on page 22).

2. Connect the plug-in connector of the breathing hose to the fan unit.

3. Switch on the fan unit by pushing the button on the control panel.
   After switching on, the device performs a self-test. Correct malfunction if the device fails to work properly or warning devices are triggered (see section 4 on page 20).

4. Cover open end of the breathing hose with hand.
   The fan unit starts to run faster after approx. 5 seconds. After approx. 20 seconds an alarm is triggered.
   Have the fan unit checked if the fan speed remains unchanged and no alarm is triggered.

5. If you wish, you can switch off the fan unit by pushing the button on the control panel again.

5.3.6 Replacing the O-ring at plug-in or bayonet-type hose connector

1. Use the O-ring removal tool to lift the old O-ring out of the groove.
2. Insert new O-ring in the provided groove.

Transport

Transport in the original packaging or in optionally available transport box.

Storage

Storing the whole system:

• Remove filter and rechargeable battery.
• Dry the components in a container or cabinet. Store them dry and clean and protect them from direct sunlight and thermal radiation.

Storing rechargeable batteries:

• Deeply discharged batteries may get damaged after prolonged storage. Charge them to 50 to 70% prior to storage.
• If storage lasts for over 6 months, charge them in the meantime.
• Do not store rechargeable batteries for prolonged periods outside the recommended temperature range. This might reduce the remaining capacity and number of potential charge cycles.

Disposal

This product must not be disposed of as municipal waste. It is therefore marked with the symbol on the left.
The product can be returned to Dräger free of charge.
Please contact your national Dräger Sales Organisation or Dräger for more information.
Batteries and rechargeable batteries must not be disposed of as municipal waste.
They are therefore marked with the symbol on the left. Collect batteries and rechargeable batteries according to local regulations and dispose of at battery collection centres.

Technical data

Overall system

with long-life rechargeable battery
Operating temperature: ¹)| – 10 °C to 60 °C H29
Operating/storage area humidity:¹)| ≤ 95 % relative humidity
Storage temperature:¹)| -20 °C to 60 °C
Noise level:| approx. 64 dB(A)
International Protection Code:| IP 65

1. For the battery charger and rechargeable batteries, refer to the separate information provided in this chapter.
   For other components, refer to the corresponding Instructions for Use.

Rechargeable batteries

Standard rechargeable battery

Long-life rechargeable battery

1. Varies depending on the preset flow rate and the employed filter and facepiece type

Charger

Order list

1) See Configuration Matrix on page 243.

Accessories

R59760
41| Dräger X-plore 8000 storage box| R59690

1. See Configuration Matrix on page 243.

Spare parts

Cleaning agents and disinfectants

Configuration Matrix

Notified Bodies in Europe
Involved in type approval:
Institut für Arbeitsschutz der
Deutschen Gesetzlichen Unfallversicherung (IFA)
Alte Heerstraße 111
53757 Sankt Augustin
Germany
Reference number: 0121
Involved in quality control:
DEKRA EXAM GmbH
Dinnendahlstr. 9
44809 Bochum
Germany
Reference number: 0158

contact@gazdetect.com

Dräger Safety AG & Co. KGaA
Revalstraße 1
23560 Lübeck, Germany
Tel +49 451 882 0
Fax +49 451 882 20 80
www.draeger.com| 9033412 – GA 1412.870
© Dräger Safety AG & Co. KGaA
Edition 01 – January 2014
Subject to alteration
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