AIMCO LIT-MAN350 UFT Series Joint Simulator Instruction Manual

AIMCO LIT-MAN350 UFT Series Joint Simulator

Operations Instructions

These testers are capable of simulating four different joints: A, B, C, and D (hard, medium-hard, medium-soft, and soft, respectively).
A Joint: C and D valves closed (clockwise) and the A joint sleeve installed between the Plunger Bushing and the Spindle Nut.
B Joint: C and D valves closed (clockwise) and remove the A joint sleeve.
C Joint: Open the C valve under the side cylinder one turn (counter- clockwise). The D valve remains closed.
D Joint: Open both the C and D valves (one turn).

Changing Bolt Kits

To change the bolt:

1. Remove the test bolt.
2. Remove the Spacer and Plunger Bushing.
3. Remove the Allen Head Bolt that holds the Spindle Nut. This is located on the side of the tester by the D valve lever.
4. Remove the Spindle Nut.
5. Install the new Spindle Nut.
6. Install the Allen Head Bolt back through the Spindle Nut.
7. Install the Plunger Bushing, Spacer, and new bolt.

Breakdown of the UFT-S Joint Simulator

Top View of UFT-S Joint Simulator

Side View of UFT-S Joint Simulator

Breakdown of the UFT-S10 Joint Simulator

Index No.

| Code No.| Description|

Qty.

---|---|---|---

1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
17
18
19
20
21
21-1
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
39-1
40
40-1
41
42
43
44
45
46
47
48
49
51
52
53
54
Option

M8 Type
58
56
57
59
60
61
62

M6 Type
66
64
65
67
68
69
70

|

839-965-5
839-718-5
839-285-5
839-286-5
839-600-5
840-318-5
839-604-5
839-674-5
839-546-5
194-742-3
839-100-5
839-359-5
839-562-5
839-567-5
839-560-5
839-289-5
839-017-5
839-545-5
839-016-5
839-082-5
944-003-0
944-005-0
944-015-0
944-316-0
944-025-0
944-044-0
945-005-0
945-315-0
945-330-0
945-443-0
945-943-0
946-972-0
960-020-0
962-011-0
962-013-0
962-644-0
966-100-0
966-102-0
973-072-0
975-066-0
975-552-0
975-893-1
976-495-0
976-706-0
990-004-0
990-015-0
990-024-0
990-041-0
990-970-0
990-007-0
990-908-0
990-919-0
990-993-0
990-998-0
990-972-0

878-903-1
878-901-1
878-902-1
946-971-0
975-551-0
990-906-0
990-919-0

878-908-1
878-906-0
878-907-0
946-970-0
975-550-0
990-904-0
990-919-0

| Base
Setting Plate
Rear Plate
Cylinder
Plunger
Pilot Pin
Plunger Bushing
Cylinder Bushing
Piston
Oil Plug
Valve
Spindle Nut (M10)
Stopper
Bushing (M10)
Piston Spring Guide
Front Plate
Oil Casing
Piston
Oil Casing Cover
Connecting Screw
Supporter Ring (3.0 x 5.0 x 1)
Back-up Ring (4.2 x 6 x 1)
Back-up Ring (P7)
Back-up Ring (P16)
Back-up Ring (P24)
Back-up Ring (P44)
Allen Head Bolt (M3 x 50)
Allen Head Bolt (M8 x 15)
Allen Head Bolt (M8 x 30)
Allen Head Bolt (M12 x 20)
Hexagon Round Head Bolt (M4 x 8)
Hexagonal Bolt (M10 x 35) (UFT)
Hexagon Nut (1-M3)
Spring Washer (2-8S)
Spring Washer (2-12S)
Belleville Spring (42 x 14.3 x 2.5)
Allen Head Plug (1/8)
Allen Head Plug (3/8)
Roll Pin (2.5 x 12)
Spacer (13 x 4.2 x1.5)
Spacer (22 x 10.5 x 3) (H)
Adjusting Spacer (53 x 48.2 xT)
Spring (21 x 65)
Spring (33 x 65)
O-Ring (P6)
O-Ring (P15)
O-Ring (P24)
O-Ring (P44)
O-Ring (SNS-2) (NOK)
O-Ring (P9)
O-Ring (SNS-10)
O-Ring (SNS-22)
O-Ring (SNS-70)
O-Ring (SNS-112)
O-Ring (SNS-4) (NOK)

Bushing (M8)
Plunger Bushing (M8)
Spindle Nut (M8)
Hexagonal Bolt (M8 x 32) (UFT)
Spacer (18 x 8.5 x 2.5) (H)
O-Ring (SNS-8)
O-Ring (SNS-22

Bushing (M6)
Plunger Bushing (M6)
Spindle Nut (M6)
Hexagonal Bolt (M6 x 30) (UFT)
Spacer (14 x 6.5 x 2) (H)
O-Ring (SNS-6)
O-Ring (SNS-22)

|

2
2
1
1
1
4
1
2
6
2
2
1
1
1
6
1
1
1
1
1
2
2
6
1
1
1
2
4
10
2
2
1
4
14
2
17
1
1
1
2
1
1
6
6
6
1
1
1
2
2
1
1
1
1
2

1
1
1
1
1
1
1

1
1
1
1
1
1
1

Breakdown of the UFT-S16 Joint Simulator

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
Option

M14 Type
57
58
59
60
61
63
64

M12 Type
66
67
68
69
70
73
74

|

839-965-6
839-718-6
839-285-6
839-286-6
839-600-6
840-318-6
840-604-6
839-674-6
839-546-6
185-807-1
839-100-5
839-359-6
839-562-6
839-567-6
839-560-6
839-289-6
839-017-6
839-545-6
839-016-6
839-082-6
944-005-0
944-032-0
944-070-0
944-312-0
944-316-0
945-005-0
945-423-0
945-429-0
945-433-0
945-505-0
945-942-0
946-975-0
960-020-0
962-012-0
962-014-0
966-100-0
966-102-0
973-216-0
839-019-5
975-557-0
975-907-0
976-561-0
976-711-0
976-780-0
990-010-0
990-015-0
990-020-0
990-032-0
990-055-0
990-328-0
990-914-0
990-937-0
990-971-0
990-972-0
990-996-0
990-999-0

878-777-1
878-911-1
878-912-1
946-974-0
975-556-0
990-912-0
990-937-0

878-781-1
878-916-1
878-917-1
946-973-0
975-555-0
990-911-0
990-937-0

| Setting Stand
Setting Plate
Rear Plate
Cylinder
Plunger
Pilot Pin
Plunger Bushing (M16)
Cylinder Bushing
Piston
Spacer
Valve
Spindle Nut
Stopper
Bushing (M16)
Piston Spring Guide
Front Plate
Oil Casing
Piston (large)
Oil Casing Cover
Connecting Screw
Back-up Ring (4.2 x 6 x 1)
Back-up Ring (P32)
Back-up Ring (P70)
Back-up Ring (P12)
Back-up Ring (P16)
Allen Head Bolt (M3 x 50)
Allen Head Bolt (M10 x 20)
Allen Head Bolt (M10 x 35)
Allen Head Bolt (M10 x 45)
Allen Head Bolt (M14 x 30)
Hexagon Round Head Bolt (M4 x 6)
Hexagonal Bolt (M16 x 50) (UFT)
Hexagon Nut (1-M3)
Spring Washer (2-10S)
Spring Washer (2-14S)
Allen Head Plug (1/8)
Allen Head Plug (3/8)
Roll Pin (4 x 16)
Spacer (13 x 4.2 x 1.5)
Spacer (35 x 16.5 x 3) (H)
Adjusting Spacer (68 x 30 x T)
Spring (23 x 75) (4.0)
Spring (37.5 x 75) (7.0)
Spring (64 x 75) (12.0)
O-Ring (P11)
O-Ring (P15)
O-Ring (P22)
O-Ring (P32)
O-Ring (P70)
O-Ring (JW1530-15)
O-Ring (SNS-16)
O-Ring (SNS-46)
O-Ring (SNS-3) (NOK)
O-Ring (SNS-4) (NOK)
O-Ring (SNS-100)

O-Ring (SNS-150)Plunger Bushing (M14)
Spindle Nut (M14) (S16)
Bushing (M14)
Hexagonal Bolt (M14 x 50) (UFT)
Spacer (30 x 14.5 x 3) (H)
O-Ring (SNS-14)
O-Ring (SNS-46)

Plunger Bushing (M12)
Spindle Nut (M12) (S16)
Bushing (M12)
Hexagonal Bolt (M12 x 45) (UFT)
Spacer (26 x 12.5 x 3) (H)
O-Ring (SNS-12)
O-Ring (SNS-46)

|

2
2
1
1
1
4
1
3
9
2
2
1
1
1
6
1
1
1
1
1
2
1
1
9
1
2
4
6
4
3
2
1
4
14
3
2
1
1
2
1
1
9
10
9
9
1
1
1
1
3
1
1
2
2
1
1

1
1
1
1
1
1

1
1
1
1
1
1
1

Operations Instructions

UFT-6, UFT-10, UFT-16 and UFT-24

Warning

1. Always operate test bolt within specified torque range.
2. Always secure joint simulator before use.

Operation Cautions

1. Never change joints without loosening the test bolt.
2. Check the test bolt every 50,000 cycles.
3. Double-check all bolts after changing joints and bolt sizes.
4. Never use sloppy sockets or extensions.
5. Always use Power Driver Sockets per ANSI B107.2.

Operation Instructions

UFT-6, UFT-10, UFT-16 and UFT-24
There are two joints on these models: A “B” joint (medium-hard) and a “C” joint (medium-soft). To change these
joints, simply turn the silver knob on the front of the tester clockwise until it stops for the “B” joint and counterclockwise until it stops for the “C” joint.

Changing Bolt Kits

UFT-10, UFT-16 and UFT-24

1. Each bolt kit has certain springs that go with them. Please consult the chart below to match the right spring with the size of bolt that you are using.
2. To change bolts:
   a) Remove the test bolt and Plunger Bushing.
   b) On the UFT-10 and UFT-16, remove the two Allen Head Bolts from the Spindle Nut located on the back of the testers. Insert the new Spindle Nut and re- install the Allen Head Bolts.
   c) Install the new bolt and Plunger Bushing.
   d) Remove the Cylinder Liner Casing Cover and change out the springs. Reinstall the Cylinder Liner Casing Cover.

Model| Bolt Size| Spring Size Installed Into the Chamber and the Quantity Used
---|---|---
UFT-10| M6| 48.5 x 120| (8.5)| 1 pc.
M8| 51 x 120| (9.5)| 1 pc.
M10| 51 x 120| (10.0)| 1 pc.
UFT-16| M12| 49 x 120| (9.0)| 2 pcs.
M14| 49 x 120| (9.0)| 2 pcs.
M16| 49 x 120| (9.5)| 2 pcs.
UFT-24| M18| 59 x 115| (11.0)| 3 pcs.
M20 M20| 59 x 115
35.5 x 105| (11.0)
(6.6)| 3 pcs.
3 pcs.
M24 M24| 59 x 115
35 x 105| (11.0)
(7.0)| 3 pcs.
3 pcs.

Breakdown of the UFT-BC Joint Simulator

Front View

Top View

Breakdown of the UFT-6 Joint Simulator

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20-1
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

M5 Type
45
46
47
48
49
50

M4 Type
51
52
53
54
55
56

| 840-965-4
840-286-4
840-600-4
840-318-4
840-049-5
840-604-4
840-359-4
840-676-4
840-546-4
840-164-4
840-175-4
840-107-5
840-100-5
840-133-4
840-166-4
944-005-0
944-011-0
944-027-0
944-028-0
946-969-0
975-550-0
945-010-0
945-108-0
945-245-0
945-325-0
948-423-0
966-110-0
973-008-0
973-010-0
973-130-0
973-210-0
976-768-0
990-004-0
990-007-0
990-027-0
990-912-0
990-916-0
990-917-0
990-928-0
990-972-0
966-102-0
878-850-1
975-550-1
878-763-1
878-764-1
946-968-0
975-549-0
990-912-0
990-917-0

878-766-1
878-767-1
946-967-0
975-548-0
990-912-0
990-917-0

| Setting Stand
Cylinder
Plunger
Pilot Pin
Setting Screw for Pressure Sensor
Plunger Bushing (M6)
Spindle Nut (M6)
Cylinder Liner
Piston
Retainer
Retainer Bushing
Valve Lever
Valve
Valve Wheel Nut Flange
Spring Holder Spacer
Support Ring (42 x 6 x 1)
Back-up Ring (P9)
Back-up Ring (P6)
Back-up Ring (P28)
Hexagon Bolt (M6 x 18) (UFT)
Spacer (14 x 6.5 x 2) (H)
Allen Head Bolt (M4 x 10)
Allen Head Bolt (M5 x 8)
Allen Head Bolt (M6 x 45)
Allen Head Bolt (M8 x 25)
Allen Flush Head Screw (M3 x 6)
Allen Head Plug (NPT1/16)
Roll Pin (2 x 8)
Roll Pin (2 x 10)
Roll Pin (3 x 30)
Roll Pin (4 x 10)
Spring (52 x 80) (9.0)
O-Ring (P6)
O-Ring (P9)
O-Ring (P28)
O-Ring (SNS-14)
O-Ring (SNS-18)
O-Ring (SNS-24)
O-Ring (SNS-38)
O-Ring (SNS-4)
Allen Head Plug (3/8)
Test Socket (10 x 3/8)
Spacer (14 x 6.5 x 2) (H)
Plunger Bushing (M5)
Spindle Nut (M5)
Hexagon Bolt (M5 x 17) (UFT)
Spacer (12 x 5.5 x 2) (H)
O-Ring (SNS-14)
O-Ring (SNS-24)

Plunger Bushing (M4)
Spindle Nut (M4)
Hexagon Bolt (M4 x 15) (UFT)
Spacer (10 x 4.5 x 2) (H)
O-Ring (SNS-14)
O-Ring (SNS-24)

| 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1

1
1
1
1
1
1

Breakdown of the UFT-10 Joint Simulator

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
28-1
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

M8 Type
47
48
49
49-1
50
51
52

M6 Type
54
55
56
56-1
57
58
59

| 840-965-5
840-718-5
840-286-5
840-600-5
840-318-5
840-049-5
840-674-5
840-604-5
840-359-5
840-676-5
840-546-5
840-905-5
840-164-5
840-175-5
840-906-5
840-107-5
840-014-5
840-100-5
944-005-0
944-011-0
944-017-0
944-025-0
944-045-0
945-214-0
945-230-0
945-320-0
945-967-0
946-972-0
975-552-0
966-110-0
973-114-0
973-126-0
976-767-0
979-312-0
990-007-0
990-014-0
990-024-0
990-045-0
990-904-0
990-905-0
990-908-0
990-913-0
990-916-0
990-924-0
990-972-0
966-102-0

878-770-1
878-771-1
946-971-0
975-551-0
976-766-0
990-906-0
990-924-0

878-773-1
878-774-1
946-970-0
975-550-0
976-765-0
990-904-0
990-924-0

| Setting Stand
Setting Plate
Cylinder
Plunger
Pilot Pin
Pressure Gauge Stand Screw
Cylinder Bushing
Plunger Bushing (M10)
Spindle Nut (M10)
Cylinder Liner
Piston
Cylinder Liner Casing
Spring Setter
Spring Setter Bushing
Cylinder Liner Casing Cover
Selecting Dial
Valve Body
Valve
Backup Ring (4.2 x 6 x 1)
Backup Ring (P9)
Backup Ring (P14)
Backup Ring (P24)
Backup Ring (P48A)
Allen Head Bolt (M6 x 14)
Allen Head Bolt (M6 x 30)
Allen Head Bolt (M8 x 20)
Hexagon Round Head Bolt (M6 x 25)
Hexagonal Bolt (M10 x 35) (UFT)
Spacer (22 x 10.5 x 3) (H)
Allen Head Plug (NPT1/6)
Roll Pin (3 x 14)
Roll Pin (3 x 26)
Spring (51 x 120) (10.0)
Inner Snap Ring (IRTW-12)
O-Ring (P9)
O-Ring (P14)
O-Ring (P24)
O-Ring (P48A)
O-Ring (SNS-6)
O-Ring (SNS-7)
O-Ring (SNS-10)
O-Ring (SNS-15)
O-Ring (SNS-18)
O-Ring (SNS-30)
O-Ring (SNS-4) (NOK)
Allen Head Plug (3/8)

Plunger Bushing (M8)
Spindle Nut (M8)
Hexagonal Bolt (M8 x 32) (UFT)
Spacer (18 x 8.5 x 2.5) (H)
Spring (51 x 120) (9.5)
O-Ring (SNS-8)
O-Ring (SNS-30)

Plunger Bushing (M6)
Spindle Nut (M6)
Hexagonal Bolt (M6 x 30) (UFT)
Spacer (14 x 6.5 x 2) (H)
Spring (48.5 x 120) (8.5)
O-Ring (SNS-6)
O-Ring (SNS-30)d

| 1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
3
2
2
6
1
3
1
1
1
1
1
1
2
1
1
1
1
1
3
2
1
1
1
1
1

1
1
1
1
1
1
1

1
1
1
1
1
1
1
1

Breakdown of the UFT-16 Joint Simulator

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
31-1
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

M14 Type
51
52
53
53-1
54
55
56

M12 Type
58
59
60
60-1
61
62
63

| 840-965-6
840-718-6
840-286-6
840-600-6
840-318-6
840-049-5
840-674-6
840-604-6
840-359-6
840-676-5
840-546-5
840-905-5
840-164-5
840-175-5
840-906-5
840-567-6
840-107-5
840-014-5
840-100-5
840-027-6
944-005-0
944-011-0
944-017-0
944-032-0
944-070-0
945-214-0
945-235-0
945-320-0
945-425-0
945-967-0
946-975-0
975-557-0
966-110-0
973-130-0
973-216-0
976-764-0
979-312-0
990-007-0
990-014-0
990-032-0
990-055-0
990-904-0
990-907-0
990-908-0
990-913-0
990-914-0
990-923-0
990-937-0
990-972-0
966-102-0

878-777-1
878-778-1
946-974-0
975-556-0
976-763-0
990-912-0
990-937-0

878-781-1
878-782-1
946-973-0
975-555-0
976-763-0
990-911-0
990-937-0

| Setting Stand
Setting Plate
Cylinder
Plunger
Pilot Pin
Pressure Gauge Stand Screw
Cylinder Bushing
Plunger Bushing (M16)
Spindle Nut (M16)
Cylinder Liner
Piston
Cylinder Liner Casing
Spring Setter
Spring Setter Bushing
Cylinder Liner Casing Cover
Bushing
Selecting Dial
Valve Body
Valve
Separator
Back-up Ring (4.2 x 6 x 1)
Back-up Ring (P9)
Back-up Ring (P14)
Back-up Ring (P32)
Back-up Ring (P70)
Allen Head Bolt (M6 x 14)
Allen Head Bolt (M6 x 35)
Allen Head Bolt (M8 x 20)
Allen Head Bolt (M10 x 25)
Hexagon Round Head Bolt (M6 x 25)
Hexagonal Bolt (M16 x 50) (UFT)
Spacer (34 x 16.5 x 3) (H)
Allen Head Plug (NPT1/6)
Roll Pin (3 x 30)
Roll Pin (4 x 16)
Spring (49.5 x 120) (9.5)
Inner Snap Ring (ITRW-12)
O-Ring (P9)
O-Ring (P14)
O-Ring (P32)
O-Ring (P70)
O-Ring (SNS-6)
O-Ring (SNS-9)
O-Ring (SNS-10)
O-Ring (SNS-15)
O-Ring (SNS-16)
O-Ring (SNS-26)
O-Ring (SNS-46)
O-Ring (SNS-4) (NOK)
Allen Head Plug (3/8)

Plunger Bushing (M14)
Spindle Nut (M14)
Hexagonal Bolt (M14 x 50) (UFT)
Spacer (30 x 14.5 x 3) (H)
Spring (49 x 120) (9.0)
O-Ring (SNS-14)
O-Ring (SNS-46)

Plunger Bushing (M12)
Spindle Nut (M12)
Hexagonal Bolt (M12 x 45) (UFT)
Spacer (26 x 12.5 x 3) (H)
Spring (49 x 120) (9.0)
O-Ring (SNS-12)
O-Ring (SNS-46

| 1
1
1
1
4
1
1
1
1
2
2
2
2
2
2
2
1
1
1
1
1
4
2
1
1
2
4
7
2
4
1
1
4
1
1
2
1
4
2
1
1
7
1
4
4
1
1
1
1
1

1
1
1
1
2
1
1

1
1
1
1
2
1
1

Breakdown of the UFT-24 Joint Simulator

1
2
3
4
5
6
7
8
9
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63

M20 Type
64
65
66
67
68
69
70
71
72

M18 Type
73
74
75
76
77
78
79
80

| 840-718-7
840-397-7
840-285-7
840-286-7
840-600-7
840-318-7
840-604-7
840-357-7
840-359-7
840-800-7
840-521-7
840-520-7
840-522-7
840-090-7
840-098-7
840-567-7
840-101-7
840-014-7
840-114-7
840-100-7
840-107-5
840-676-7
840-546-7
840-675-7
840-545-7
840-905-7
840-547-7
840-906-7
966-101-0
944-021-0
944-026-0
944-048-0
944-155-0
944-206-0
945-212-0
945-216-0
945-330-0
945-342-0
945-429-0
945-446-0
946-978-0
966-100-0
973-112-0
973-124-0
973-130-0
973-322-0
976-775-0
976-716-0
979-407-0
990-014-0
990-020-0
990-013-0
990-046-0
990-115-0
990-904-0
990-919-0
990-917-0
990-924-0
990-929-0
990-991-0
878-877-1

878-785-1
878-786-1
878-787-1
946-977-0
976-717-0
990-918-0
990-929-0
990-991-0
878-874-1

878-790-1
878-791-1
878-792-1
946-792-0
990-916-0
990-929-0
990-991-0
878-871

| Setting Stand
Setting Plate
Cylinder Rear Plate
Cylinder
Plunger
Pilot Pin
Plunger Bushing (M24)
Spindle Spacer (53 x 24.5 x 5) (H)
Spindle Nut (M24)
Socket Pin
Socket Plate
Socket
Socket Bushing
Air Inlet Bushing
Air Inlet Bushing (B)
Bushing
Valve Bushing
Valve Body
Valve Spindle
Valve
Selecting Dial
Cylinder Liner
Piston
Cylinder Liner
Piston
Liner Casing
Piston Rod
Liner Casing Setter
Allen Head Plug (1/4)
Back-up Ring (P22)
Back-up Ring (P25)
Back-up Ring (P50)
Back-up Ring (P115)
Back-up Ring (6.1 x 8 x 1)
Allen Head Bolt (M6 x 12)
Allen Head Bolt (M6 x 169)
Allen Head Bolt (M8 x 30)
Allen Head Bolt (M8 x 45)
Allen Head Bolt (M10 x 35)
Allen Head Bolt (M12 x 30)
Hexagon Head Bolt (M24 x 90) (UFT)
Allen Head Plug (1/8)
Roll Pin (3 x 12)
Roll Pin (3 x 24)
Roll Pin (3 x 30)
Roll Pin (5 x 24)
Spring (59 x 115) (11.0)
Spring (35 x 105) (7.0)
Outer Snap Ring (E4)
O-Ring (P14)
O-Ring (P22)
O-Ring (P25)
O-Ring (P50)
O-Ring (P115)
O-Ring (SNS-6)
O-Ring (SNS-22)
O-Ring (SNS-24)
O-Ring (SNS-30)
O-Ring (SNS-36)
O-Ring (SNS-67)
Test Socket (3/4SQ x 36) (M24)

Plunger Bushing (M20)
Spindle Spacer (44 x 20.5 x 4) (H)
Spindle Nut (M20)
Hexagon Head Bolt (M20 x 85) (UFT)
Spring (35.5 x 105) (6.5)
O-Ring (SNS-20)
O-Ring (SNS-36)
O-Ring (SNS-67)
Test Socket (3/4SQ x 30) (M20)

Plunger Bushing (M18)
Spindle Spacer (40 x 18.5 x 4) (H)
Spindle Nut (M18)
Hexagon Head Bolt (M18 x 80) (UFT)
O-Ring (SNS-18)
O-Ring (SNS-36)
O-Ring (SNS-67)
Test Socket (3/4SQ x 27) (M18)

| 1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
3
3
3
1
1
2
1
1
1
2
4
10
10
2
4
1
6
1
1
1
1
3
3
1
4
1
3
1
1
1
1
2
3
1
1
1

1
1
1
1
3
1
1
1
1

1
1
1
1
1
1
1
1

Maintenance

1. Inspect the Bolt and Spindle Nut every 50,000 cycles.

2. Should the Plunger not come back up to the top of the Cylinder, then the tester is low on fluid. To fill the testerwith fluid, the tester must be level.
   • Remove the two oil filler plugs from the plunger.
   • Pull the plunger back up to the top of the cylinder.
   • While holding the plunger up, fill the tester up through the filler holes with Dextron II.
   • Reinstall the oil filler plugs.
   • If the Plunger does not come back up to the top of the Cylinder, open all valves so that the UFT is set for the softest joint. Then tighten the test bolt pushing the plunger down and fluid into the plungers for the springs under the top plate. Now close the valves to set for hard joint, loosen the test bolt, remove the oil fill plugs and pull the plunger to the top of the cylinder. Fill with fluid, install the oil fill plugs and then open all valves to set for the softest joint. This may need to be done several times to certify the test bolt in the UFT.

3. If the Plunger continues to stay down, the tester has a damaged seal and must be repaired. After the damaged parts are replaced, follow the same fill procedures as abov

Certification of the UFT Joint Simulator

The UFT tester should be certified every 5,000 cycles.

Certification Procedures

1. On the chart below, find the UFT model you are certifying.
2. Next, find the bolt size.
3. With a torque wrench, tighten to the recommended snug torque.
4. Turn the torque wrench the number of degrees recommended from snug for each joint. The torque reading should be the same as shown on the chart.
5. If the readings do not match, the Test Bolt might be worn. Replace the Test Bolt and re-certify the tester. If the tester still does not match the chart, check the fluid level and/or all O-Rings and Supporter Rings for wea

Torque Values for Certifying Tester

Model| Bolt Size| Snug Point Torque| B Joint at 60 ° from Snug| C Joint at 180 ° from Snug| D Joint at 180 ° from Snug
---|---|---|---|---|---
ft. lbs.| Nm| ft. lbs.| Nm| ft. lbs.| Nm| ft. lbs.| Nm
UFT-S10| M6| 2| 2.71| 5.2-7.7| 7.1-10.4| 5.9-9.2| 8.0-12.4| 3.0-4.5| 4.1-6.1
M8| 5.5| 7.46| 11.2-16.8| 15.2-22.8| 11.2-16.8| 15.2-22.8| 6.6-9.8| 8.9-13.3
M10| 11| 15| 19.5-29.2| 26.4-39.6| 18.6-27.9| 25.2-37.8| 12.5-18.8| 17.0-25.5
UFT-S16| M12| 20.25| 27.4| 34.5-51.8| 46.8-70.2| 41-61.5| 55.6-83.4| 23.6-35.4| 32.0-48.0
M14| 32.5| 44| 54.9-82.4| 74.4-111.6| 51.9-76.4| 70.3-103.5| 35.4-53.3| 48.0-72.0
M16| 54.25| 73.5| 88.6-132.8| 120-180| 83-122.6| 112.5-166.1| 57.3-85.9| 77.6-116.4
 | 60° from Snug| 180° from Snug
---|---|---
UFT-6| M5| 1.8| 2.5| 2.4-3.6| 3.3-4.9| 2.9-4.3| 3.9-5.8
M6| 3.7| 5.0| 5-7.5| 6.8-10.2| 6.5-9.7| 8.8-13.2
UFT-10| M6| 3.7| 5.0| 5-7.5| 6.8-10.2| 5.2-7.9| 7.1-10.7
M8| 5.75| 7.8| 9.4-14.2| 12.8-19.2| 10.3-15.5| 14-21
M10| 11.5| 15.2| 18.9-28.3| 25.6-38.4| 19.2-28.8| 26-39
UFT-16| M12| 20.25| 27.4| 37.8-56.8| 51.2-76.8| 37.8-56.8| 51.2-76.8
M14| 32.5| 44| 61.4-92.1| 83.2-124.8| 61.4-92.1| 83.2-124.8
M16| 50.5| 68.5| 76.7-115.1| 104-156| 79.7-119.6| 108-162
UFT-24| M18| 70| 95| 129.9-195.6| 176-265| 135.8-203.7| 184-276
M20| 108.5| 147| 200.7-301.1| 272-408| 211.7-318.8| 288-432
M24| 162.75| 220| 301.1-451.6| 408-612| 307-460.5| 416-624
UFT-33| M30|  | 200| 460-690| 624-936| 422-708| 640-960

List of Hexagon Head Bolts

AIMCO CORPORATE HEADQUARTERS
10000 SE Pine Street
Portland, Oregon 97216
Phone: (503) 254–6600
Toll Free: 1-800-852-1368

AIMCO CORPORATION DE MEXICO SA DE CV
Ave. Cristobal Colon 14529
Chihuahua, Chihuahua. 31125
Mexico
Phone: (01-614) 380-1010
Fax: (01-614) 380-1019

PO Box 16460, Portland, OR 97292-0460 |800-852-1368 | Fax 800-582-9015
www.aimco-global.com

Documents / Resources

| AIMCO LIT-MAN350 UFT Series Joint Simulator [pdf] Instruction Manual
LIT-MAN350, UFT Series Joint Simulator, LIT-MAN350 UFT Series Joint Simulator, Joint Simulator, Simulator
---|---

References

• Aimco-Global | Tough tools Made in the USA.

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>