GOSSEN METRAWATT 3-447-060-03 METRALINE PRO-TYP EM I-II-III Single and 3-phase Test Adapter Instruction Manual

: June 12, 2024
: GOSSEN METRAWATT

GOSSEN METRAWATT 3-447-060-03 METRALINE PRO-TYP EM I-II-III Single and

3-phase Test Adapter

GOSSEN-METRAWATT-3-447-060-03-METRALINE-PRO-TYP-EM I-II-III-Single-and-3
-phase-Test-Adapter-product

Product Information

Model	METRALINE PRO-TYP EM I/II/III
Compatibility	Designed for use with PROFITEST MTECH+ (IQ) and MXTRA (IQ) test

instruments
Applications| Used for testing electric charging stations
Mechanical Design|

METRALINE PRO-TYP EM I (Z525F)
METRALINE PRO-TYP EM II (Z525G)
METRALINE PRO-TYP EM III (Z525H)
METRALINE PRO-TYP EM II (Z525K)

Product Usage Instructions

General Notes

Read the operating instructions thoroughly and carefully before using your instrument. Follow all instructions contained therein.
Make sure that the operating instructions are available to all users of the instrument.

Explanation of Symbols

This product fulfills guidelines in accordance with 89/336/EEC.
This instrument may not be disposed of with household trash, see Returns and Environmentally Sound Disposal (page 12).
Warning regarding property damage. Safety precautions must be adhered to.
Warning regarding personal injury. Safety precautions must be adhered to.

Safety Precautions

Observe this documentation, in particular all included safety information, in order to protect yourself and others from injury, and to prevent damage to the instrument.

Carefully and completely read and adhere to these operating instructions. The respective document can be found at http://www. Retain this document for future reference.
Tests/measurements may only be performed by a qualified electrician, or under the supervision and direction of a qualified electrician. The user must be instructed by a qualified electrician concerning performance and evaluation of the tests/measurements.
Wear suitable and appropriate personal protective equipment (PPE) whenever working with the instrument.
Use the instrument in undamaged condition only.
Inspect the instrument before use. Pay particular attention to damage, interrupted insulation or kinked cables.
If the instrument doesn’t function flawlessly, permanently remove the instrument from opera-tion and secure it against inadvertent use.
If the instrument is damaged during use, for example if it’s dropped, permanently remove the instrument from operation and secure it against inadvertent use.
Do not use the instrument after long periods of storage under unfavorable conditions (e.g. humidity, dust or extreme temperature).
Do not use the instrument after extraordinary stressing due to transport.
The instrument must not be exposed to direct sunlight.
Only use the instrument and its accessories within the limits of the specified technical data and conditions (ambient conditions, IP protection code, measuring category, etc.).
Do not use the instrument in potentially explosive atmospheres.
Implement adequate measures for protection against electrostatic discharge (ESD).
The instrument and the accessories may only be used for the tests/measurements described in the documentation for the instrument.
The instrument may only be used as an adapter in connection with the PROFITEST MASTER
(PROFITEST MTECH+ (IQ) and MXTRA (IQ)) test instruments.

Operating Instructions

Use for other than Intended Purpose
Using the instrument for any purposes other than those described in these instrument operating instructions is contrary to use for intended purpose.
Liability and Guarantee
Gossen Metrawatt GmbH assumes no liability for property damage, personal injury or consequential damage resulting from improper or incorrect use of the product, in particular due to failure to observe the product documentation. Furthermore, all guarantee claims are rendered null and void in such cases.
Opening the Instrument / Repairs
The instrument may only be opened by authorized, trained personnel in order to ensure flawless, safe operation and to assure that the guarantee isn’t rendered null and void. Even original replacement parts may only be installed by authorized, trained personnel.
Unauthorized modification of the instrument is prohibited.
If it can be ascertained that the instrument has been opened by unauthorized personnel, no guarantee claims can be honored by the manufacturer with regard to personal safety, measuring accuracy, compliance with applicable safety measures or any consequential damages.
Testing Conducted by a Qualified Electrician in Accordance with German Occupational Safety Law and TRBS1203
Only trained, qualified electricians may use the METRALINE PRO-TYP EM I/II/III test adapter.
Trained, qualified electricians fulfill the following requirements:

Knowledge of general and specific accident prevention regulations
Knowledge of applicable electrotechnical regulations
Training in use and care of appropriate safety equipment
Ability to recognize hazards associated with electricity

Danger!
The METRALINE PRO-TYP EM I/II/III test adapter may only be used to conduct tests at charging stations for electric vehicles with type 2 connector socket (mode 3 charging) in accordance with DIN VDE 0100-600/DIN VDE 0105-100.
The device may only be used in combination with the PROFITEST test instruments (DIN VDE 0413)! The adapter is not intended for operation of electric loads at the test sockets or the earthing contact socket, which may result in severe property damage and personal injury!

Applications

Read this important information!
Use for Intended Purpose
The METRALINE PRO-TYP EM I/II/III test adapter is intended exclusively for performing tests in accordance with DIN VDE 0100-600/DIN VDE 0105-100 for the effectiveness of protective measures at charging stations for electric vehicles with type 2 connector socket (mode 3 charging). The METRALINE PRO-TYP EM I/II/III test adapter establishes a connection between the charging station and PROFITEST MASTER (PROFITEST MTECH+ (IQ) and MXTRA (IQ)) to this end. Use for other purposes is prohibited.
In particular, the test sockets and the earthing contact socket may not be used in order to connect electric loads to the charging station.

Product Overview

Scope of Delivery

METRALINE PRO-TYP EM I/II/III test adapter
Operating instructions

Mechanical Design

METRALINE PRO-TYP EM I (Z525F)
METRALINE PRO-TYP EM II (Z525G)
METRALINE PRO-TYP EM III (Z525H)
METRALINE PRO-TYP EM II (Z525K)
Key

Rotary switch, vehicle state (CP) and CP Socket for PWM Signal evaluation
Rotary switch, cable (PP)
Test sockets (PE, N, L1, L2, L3)
Phase sequence indicator LEDs
Type II plug for charging stations
Additional type I plug or Chinese plug for METRALINE PRO-TYP EM III (Z525H)
Earthing contact (Schuko) socket for METRALINE PRO-TYP EM II (Z525G) and for METRALINE PRO-TYP EM III (Z525H)
or Socket SN 441011 Type 13 for METRALINE PRO-TYP EM II (Z525K)

Initial Start-Up

General
Danger!
The METRALINE PRO-TYP EM I/II/III test adapter should be checked to assure that it’s in good condition before initial start-up. The device may not be used if it’s damaged.
The device may only be used by trained personnel.
Connecting a PROFITEST MASTER (PROFITEST MTECH+ (IQ) and MXTRA (IQ))
The test adapter is equipped with test sockets (3) (METRALINE PRO-TYP EM I) or an earthing contact socket or a Type 13 socket in accordance with SN 441011 (7) (METRALINE PRO-TYP EM II II, METRALINE PRO-TYP EM III) to which a PROFITEST MASTER can be connected. Maximum permissible load for the connections may not be exceeded when testing a charging station (230 V, max. 13 A).
Observe the manufacturer’s instructions when connecting the PROFITEST MASTER.
Connecting the METRALINE PRO-TYP EM I/II/III Test Adapter to a Charging Station
The device is equipped with a type 2 plug (5) (METRALINE PRO-TYP EM I/II) or an additionally exchangeable test plug (6) (METRALINE PRO-TYP EM III) for connection to the charging station. This can be plugged into the charging station. If applicable, authorization at the charging station is required to this end.
VDE Testing at Charging Stations with the Help of the METRALINE PRO-TYP EM I/II/III
Test Adapter
VDE tests can be conducted at charging stations in accordance with IEC 61851 with the help of the METRALINE PRO-TYP EM I/II/III test adapter in combination with a PROFITEST MTECH+ (IQ) and PROFITEST MXTRA (IQ).
The test adapter triggers the charging process by simulating an electric vehicle. Only by means of simulation is the charging station’s outlet energized so that it can be tested with the PROFITEST MTECH+ (IQ) and PROFITEST MXTRA (IQ) test instruments.
The test adapter makes the following functions available:
Vehicle Simulation (CP)
States A, B, C and E can be simulated in accordance with IEC 61851. The various vehicle states are selected by means of a rotary switch (1).

State A: No vehicle connected
State B: Vehicle connected, but not ready for charging
State C: Vehicle connected and ready for charging without venting
State E: Error – short circuit between CP and PE via internal diode

Cable Simulation (PP)
The various codings for charging cables with 13, 20, 32 and 63 A can be simulated.
The various charging cables are simulated by connecting different resistances between PP and PE with the help of a rotary switch (2). The following values are possible in accordance with IEC 61851:

13 A cable: 1.5 kΩ
20 A cable: 680 Ω
32 A cable: 220 Ω
63 A cable: 100 Ω

Fault Simulation
The test adapter’s rotary switch (1) can be turned to “E” in order to simulate a short-circuit between CP and PE via an internal diode.
A pending charging process must be aborted as a result, and a new charging process must be prevented.
Phase Sequence Indicator
The METRALINE PRO-TYP EM I/II/III test adapter is equipped with LEDs (4) which indicate phase sequence. As soon as the phase conductors are energized, the LEDs light up red. Depending on the layout of the charging station, either one or three phases can be active.
An active charging process and at least one voltage conducting phase are prerequisites for VDE testing.

Maintenance

Due to the device’s characteristics, no maintenance should be carried out by the user. If repairs should become necessary, please contact us.
Outside surfaces may only be cleaned with a dry, lint-free cloth.
Danger!
No liquids may be permitted to penetrate into the device’s interior or the plug connectors.

Technical Data

Input voltage: 400 V (3-phase)
Frequency: 50 Hz
Test consumer power: Max. 2.9 kVA (no continuous operation!)
Protection: IP 20
Operating temperature: – 10 to 45 °C
Storage temperature: 25 to 60 °C
Relative humidity: Up to 80% (no condensation)

Appendix: Practical Information on Testing Charging Stations

Type II Plug for Mode 3 Charging GOSSEN-METRAWATT-3-447-060-03-METRALINE-PRO-
TYP-EM I-II-III-Single-and-3-phase-Test-Adapter-1 Resistance Coding for Charging Cables (PP)
Typical Pilot Circuit for Mode 3 Charging

System States — PWM Voltage

System States — Duty Cycle

Returns and Environmentally Sound Disposal

This instrument is subject to directive 2012/19/EC on Waste Electrical and Electronic Equipment (WEEE) and its German national equivalent implemented as the Waste Electrical and Electronic Equipment Act (ElektroG) on the marketing, return and environmentally sound disposal of electrical and electronic equipment. The device is a category 9 product (monitoring and control instrument) in accordance with ElektroG (German Waste Electrical and Electronic Equipment Act).
The symbol at the left indicates that this device and its electronic accessories must be disposed of in accordance with applicable legal regulations, and not together with household trash. In order to dispose of the instrument, bring it to a designated collection point or contact our product support department.
Segregated disposal and recycling conserves resources and protects our health and the environment.
Current and further information is available on our website at http://www.gossenmetrawatt.com under the search terms “WEEE” and “environmental protection”.

Contact, Support and Service

You can reach Gossen Metrawatt GmbH directly and uncomplicated, we have one number for everything! Whether it’s a support question or individual desire, we answer every request at:
+49 911 8602-0
Monday – Thursday: 8.00 a.m. – 4.00 p.m.
Friday: 8.00 a.m. – 2.00 p.m
You can also e-mail to: info@gossenmetrawatt.com
Do you prefer support via e-mail?
Measuring and test instruments: support@gossenmetrawatt.com
Industrial equipment:
support.industrie@gossenmetrawatt.com
For repairs, replacement parts and calibrations1 please contact GMC-I Service GmbH:
+49 911 817718-0
service@gossenmetrawatt.com
www.gmci-service.com
Beuthener Straße 41 90471 Nürnberg Germany
1DAkkS calibration laboratory per DIN EN ISO/IEC 17025. Accredited by the Deutsche Akkreditierungsstelle GmbH (national accreditation body of the Federal Republic of Germany) under registration no. D-K-15080-01-01.
© Gossen Metrawatt GmbH
Prepared in Germany

Subject to change without notice / Errors excepted
A pdf version is available on the Internet
All trademarks, registered trademarks, logos, product names, and company names are the property of their respective owners.

Phone +49 911 8602-0
49 911 8602-669
E-Mail info@gossenmetrawatt.com
www.gossenmetrawatt.com