KSPFBD-30 IPC Containers Dealer Instruction Manual

KSPFBD-30 IPC Containers Dealer Instruction Manual

About Us

KSP® Group of Companies’ “KSP Industrial Ventures®” is now operating under the auspices of Vir Pharma Tech, which was established in 2007 and has an in-house manufacturing facility, over the last fifteen years, we have consistently provided a world class range of Lab, Pilot, and Production scale Process Machineries with international standards for current GMP norms, as well as effective and prompt after sales services. Now, we strive to provide our customers with high-tech Process Machineries and cutting-edge equipment that will help to increase production capability at your facility while lowering input costs. We consult with Process Engineers, Pharmacists, Chemists, and Chemical Engineers when designing each product for quality and performance in order to achieve reliable and safe results. The company has cutting-edge innovation, facilities, and management, and it works constantly with the motto “Complete and utter Service Quality.” Professional production planning processes are critical to process effectiveness. Since our inception, we have experienced rapid growth and have earned the reputation of being one of India’s most efficient and dependable Process Machinery manufacturing companies. KSP Industrial Ventures is a provider of industrial process design and solutions known for repurposing industry-proven technology and developing innovative industrial processing equipment to meet the needs of new markets as they grow and as unique requirements evolve around the world.

We are dedicated to offering the best industrial process equipment on the market. We can create custom industrial process machines that are optimized for your specific process with the help of our Process Development Center and after-sales support field engineers.

Our Team

KSP Management Board is the backbone of the conglomerate. Its members are highly qualified professionals, well experienced in their respective fields.

Sarojanand Pillai
C.E.O
9660492020

Natwarlal Panchal
Factory Head
9820764021

Jayesh Panchal
Production Head
9890176261

Pannalal Malviya
Finance Director
9660731717

Our Mission

We commit to providing customers with solutions to their ‘challenge statement’ by: offering innovative, unique, dependable, engineered products to the process and packaging industries; and providing on-time services through a customer-friendly approach. Adoption of good manufacturing practices and processes (GMP), automation, and quality by design in the pharmaceutical, food, cosmetics, dairy, chemical, and allied industries.

Integrity & Transparency

Honesty and straightforwardness are critical esteem for us, and our commitment to maintaining the highest standards in our organization’s business.

Values

Our Values and Business standards support our procedure and enable us to concentrate on fulfilling the changing needs of our clients.

COMPANY PROFILE

BASIC INFORMATION

Nature of Business : Manufacturer
Additional Business : Exporter
Company CEO : Sarojanand Pillai
Legal Status of Firm : Private Limited
Total No. of Employees : 10 to 20 People
Year of Establishment : 2012
Annual Turnover : 2 – 5 Crore
Registered Address : 302, Kimaya CHS, Patankar Park Road, Nallasopara(W) Palghar 401203.

COMPANY USP

Provide after Sales Support : Onsite Support

Primary Competitive Advantage :

• Experienced R & D Department
• Large Product Line
• Good Financial Position & TQM
• Large Production Capacity
• OEM Capability

STATUTORY PROFILE

CIN No. : U51220MH2022PTC383877
Tan No. : PENK20723D
Pan No. : AAJCK5667K

PACKAGING / PAYMENT AND SHIPING DETAILS

Payment Terms : L/C

Payment Mode :

• Cash
• Cheque
• DD
• Online
• Wire Transfer
• Bank Transfer

Shipment Mode :

• By Cargo
• By Ship
• By Road

APPLICATION AREA

These are major application areas:

• Wet Powder Granulation and Formulation for tabletting.
• Dry Powder Compaction Granulation and Formulation for tabletting.
• Single process granulating.
• Pellets and Granules Coating.
• Tablet Coating- Film & Sugar.
• Liquid Syrup manufacturing Plant
• Liquid – Powder mixing
• Liquid Syrup Homogenizing Mixing
• Liquid Syrup Particle size reduction
• Liquid Syrup Stirrer Mixing
• Liquid Syrup Filtration
• Ointment/ Cream Manufacturing Plant
• Planetary mixing
• Ointment/Cream Homogenizing Mixing
• Ointment/ Cream Vacuumize mixing
• Ointment/ Cream/Tooth paste Manufacturing Plant
• Liquid/ Gel Manufacturing.
• Gum Melting, Sugar Melting vessel/Mixer/ Cooker.

INFRASTRUCTURAL SETUP

We are endowed with a state-of-the-art infrastructure facility equippe with latest machines to manufacture an impeccable range of products. We have segregated our infrastructural facility into various divisions so as to fasten the process of execution. The best of equipment installed in our facility make our products stand apart from what is available in the market. Our advanced machines are in sync with best available technology and that is why our products are of supreme quality and widely known for their optimal performance, functional life and energy efficiency.

KSP Industrial Ventures Pvt Ltd Design, Manufacturing, Quality assurance practices have exceeded stringent requirements of major companies & Engineering houses. KSP Industrial Ventures is a large equipment manufacturing and project engineering company in the field of Pharmaceuticals, Active Pharmaceutical Ingredient, Personal Care, Dairy, Food, Beverages, Fermentation, Chemical, & allied process sectors.

KSP is having following activities for various industries.

Fabrication shop of 5500 Sq. feet covered area. The workshop is exclusively used for manufacturing of Stainless steel equipment. The fabrication shop is well equipped with material handling facilities like Plate bending machines, Press brake, Nibbling machines, Hydrauli press, Plate rolling machines, Shearing machines, cranes, Jib cranes, portable grinders of different variety and welding machines.

KSP is having a good machine shop which consists of CNC machine, milling machine, turning machine, grinding machine, drilling and other general purpose machine. This shop is being used for production of specialty equipment and also SS fittings, valves etc for specialty application.

KSP is executing projects on turnkey basis including designing, manufacturing, and installations and commissioning of processing plant in various fields as mentioned above. The project engineering group is having latest design package and having enough people for undertaking the job from concept to execution. This group is having separate sections for designing, execution, instrumentation and process automation etc.

Our QC department has stringent laid down procedures for inspection of all material from raw material stage to finished good stage and proper documentation. Equipped with all QC equipment and can perform the radiography, ultrasonic testing by 3rd party and Dye Penetration testing.

The following guidelines are followed along:

• ASME Pressure Vessel Standards, ASME Section VIII, Div. 1.
• ASME BPE 2014, Bio-processing Equipment.
• GAMP 5, a Risk – based approach to compliant GMP computerized systems through our partners.
• Good Automated Manufacturing Process (GAMP) for validation of automated system.
• IEC 60529 standard for protection of panel enclosure.
• EN/IEC 60204 and UL 608 for electrical work.
• US FDA 21 CFR part 11 for electronic records and electronic signature.

FLUID BED DRYER

Safety Features

• Product Bowl interlocking mechanism.
• Automatic Temperature & controls, Process cycle controls.
• Explosion flap ensure at retarding chamber.
• Safe earthling system for static current.
• Air pressure switch installed to ensure pressure is in limit.
• Overload relay Protection and Emergency stop button.

Optional Features

• Additional Product container.
• Advance PLC controls with touch screen
• Double scan AHU with Dehumidifier.
• Steam or Electric Heater
• Exhaust AHU with Filter
• Silencer at exhaust blower.
• CIP – WIP system.
• Explosion proof motor and push button.
• Solid flow detection System.
• Differential Pressure gauge for filter.

Salient Features

• Design is cGMP – Current Good Manufacturing Practices compliance.
• All contact parts AISI 316 & non contact parts AISI 304.
• Batch type dryer with available capacity 30 kg to 500 kg. Batch size
• Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube.
• Inlet Air handler with Air Filter – Micro, HEPA and Heat Exchanger Steam or Electric.
• Exhaust air blower with dynamic balance fan.
• Built in Explosion vents and isolation valve protect equipment.
• Automatic Temperature controls for Inlet Air and Process cycle time controls.
• Washable filter media, FDA approved.
• Auto pneumatic filter bag shacking system.
• Electric and Pneumatic controls panel.

High Shear Mixer Granulator (HSMG)

Rapid Mixer Granulator (RMG)

• High-speed mixing and granulating are two key features.
• The design adheres to cGMP (current Good Manufacturing Practices).
• All product contact parts are made of AISI 316 stainless steel, while non-contact parts are made of AISI 304.
• In a single bowl, an automated mixing and granulating procedure is performed.
• All MS parts of machine are cladded / covered with SS sheets.
• All components easily accessible for easy cleaning.
• All electrical & pneumatic parts are prewired to simplify installation.
• Sensor provided on main lid for safe operation.
• Discharge can be provided on either side to suit clients requirement

Features

• The Vessel
  • Cylindrical design with conical top for optimum mixing quality and wide utilization range.
  • Efficient mixing, even with difficult materials.
  • Thick-walled, solid stainless-steel construction.
  • Pneumatic lid-locking system for high operating safety.
• The Chopper
  • High surface area in the zone of greatest velocity
  • Effective for compaction of granules and breaking up of lumps
• The Mixing Tool
  • Tangentially attached
  • Blades enlarged at end to maximize swirl-mix effect
  • Minimum bottom and wall clearances for maximum product yield

AUTOMATIC TABLET COATER – Film & Sugar Coating

High Efficiency and Intelligent Automatic Tablet Film & Sugar Coating Technic

Optional Features

• Interchangeable Pan.
• Solid Pan for confectionery products.
• Wet Scrubber
• Dry Dust Collector
• Dehumi
• Steam or Electric Heat Exchanger.
• Tablets charging by bin loader.
• SCADA Connectivity.

Salient Features

• Design is cGMP – Current Good Manufacturing Practices compliance.
• All contact parts AISI 316 & non contact parts AISI 304.
• Fully automatic film & sugar coating process by PLC Controls with HMI Touch screen.
• Complete separation of production and technical area.
• Extremely user friendly software and operation through PLC.
• The machine structure made from S.S.304 quality fitted with Closed Drive, Perforated Pan, Washing sink, Inlet air plenum, Exhaust air plenum with Air tight door.
• Excellent mixing and tumbling by special design of removable on each sloping face of the pan and anti sliding baffles provided on perforated diagonal face.
• Perforated Pan having variable speed through AC frequency Drive.
• Pan mouth closed with Stainless steel door with a glass for process visualization.
• A stainless steel 316 sinks at bottom of pan for collection of powder with necessary stainless steel piping with tri-clover joints for ease of cleaning during the changeover.
• FLP Fluorescent Light is provided for illumination inside the pan.
• All doors, safety guards and covers are provided with a silicon food grade seals.
• Automatic Spraying systems provided with Atomized spray Gun, Adjustable spray gun arms, High precise flow peristaltic pump, solution holding tank with pneumatic stirrer.
• Front Entry stainless steel arm, with facility to adjust the angle of spray guns is provided.
• Inlet air and Exhaust air plenum provided with silicon seal with easy removable for cleaning.
• Inlet air and outlet air will be controlled by pneumatic operated damper which is provided on top of the machine and at inlet and outlet duck.
• Inlet air and Exhaust air flow controls through AC Frequency drive of both blower.

OCTAGONAL BLENDER

Effective Process Technic of uniform mixing, lubricating & blending of dry powder & granules

Optional Features

• Charging Option:
  1. Loading
  2. Vacuum conveying system.
  3. Bin loading by hydraulic hoist.
• Rotary intensifier with AC variable drive.
• Variable speed for product container by VFD.
• PLC Controls with HMI touch screen,
• Flame proof motor and Push Button station.
• Inline milling and loading with vacuum transfer systems.

Salient Features

• Design is cGMP – Current Good Manufacturing Practices compliance.
• All Product contact parts AISI 316 & non contact parts AISI 304.
• Octagonal shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch.
• Available Capacity model in octagonal blender 25 kg to 5000 kg batch size.
• Enclosed rigid drive with reduction gear box and motor.
• “A” type rigid structure of the machine with two sides resting of product container.
• Product container having discharge with butterfly valve and man hole.
• Charging hole with hinged lid with seal for charging and cleaning.
• Safety reeling provided for rotating area of product container.
• Fixed baffles provided for lumps braking.
• Electric controls panel with cycle time.

VIBRO SHIFTER

Application & Process :

Compact Sieving & Grading Process Technic

Vibro Sifter is used for screening, sieving, grading for solid-liquid separation, process to separate the desired elements and the undesired elements from the combination of solid to solid (where two solids are generally having different properties) and solid to liquid material. It used in various industries such as Pharmaceutical, Chemicals, Cosmetics, plastics, paints, plastic, minerals, rubber compounds, metal powders, detergents, pesticides and fertilizers, dyestuff and pigments

Vibro sifter consists of a screen placed on the base plate attached centrally to gyratory motor. The material fed through the inlet located on the top is dropped on the screen. The particles smaller than the mesh size passes from the screen and the larger sized particles are released through an outlet. The combination of vibratory motor and the weights placed on top and bottom of screen gives the desired filtration or separation of the material. Total assembly is mounted on suitable springs so that it becomes an independent body which vibrates without parting any vibrations to the foundations.

Salient Features

• Design is cGMP – Current Good Manufacturing Practices compliance.
• All contact parts AISI 316 & non contact parts AISI 304.
• Powerful vibration by gyratory motion by special Vibro motor.
• Side outlet & fines discharge.
• Easy movable & clean.
• Noiseless operation.
• Lead free and Silicon seal sieve.

Optional Features

• Inline loading/Milling process and transfer to bin/Blender by Vacuum transfer system.
• Double or triple deck sifting system

MULTI MILL

The Milling & Size reduction Process.

Optional Features

• AC frequency drive for variable speed.
• Belt less Drive
• Inline milling process with HSMG and Sifter
• Flame Proof electrical.

Safety Features

• Over load protection.

Salient Features

• Design is cGMP – Current Good Manufacturing Practices compliance
• All Product contact parts AISI 316 & non contact parts AISI 304
• High speed milling, granulating, pulverizing, mixing and size reduction of wet & dry material.
• Output capacity 50 Kg to 200 Kg per hour..
• Easy removable contact parts for cleaning & inspection.
• Easy Mobility.
• Variable force by swing better having knife & impact edges are rotating within screen.
• Direction of beaters can be changed by forward- reversible switch.
• Various combinations of perforated sieves & wire mesh.

CONE MILL

Uniform size reduction process.

Application & Process :

Cone millis used for achieving de-lumping, dispersion, De agglomeration, fine grinding, dry and wet milling uniform size reduction, sieving and mixing in the pharmaceutical, food, fine chemical, personal care and cosmetics industries.

Optional Features

• Belt less Drive.
• Inline milling process with HSMG, FBD , Blender and Sifter.
• Flame Proof electrical.

Safety Features

• Limit switch at charging & Discharge hopper.
• Over load protection.

Salient Features

• Design is cGMP – Current Good Manufacturing Practices compliance
• All Product contact parts AISI 316/ 316L & non contact parts AISI 304.
• High speed milling, granulating, mixing and size reduction.
• Available in three model with different capacity for production scale.
• Uniform size reduction of wet material.
• Cone blade with cone type sieve for size reduction..
• AC frequency variable speed 100 to 1400 RPM.
• Easy removable contact parts for cleaning, inspection and easy Mobility.
• Various combinations of perforated sieves.

Syrup / Liquid Manufacturing Plant

The Liquid Syrup Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral Liquids. It is specially designed to take care of two critical factors which directly affect the quality of the Liquids. Minimum manual handling of Liquid and effective cleanness during manufacturing. Automation available, appropriate for the intended process function, including CIP and SIP. Controls of all functions by PLC Controls with HMI Touch screen. Level controls utilizing capacitance probe or electronic load cells. Digital indication and controls of all process parameters for Process time. agitator speed, temperature. pressure & level.

CAPACITIES AVAILABLE 50 Ltrs. to 20,000 Ltrs.

Ointment Manufacturing Plant

Ointment Manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste & other emulsions & homogenization. It is specially designed to take care of two critical factors which directly affect the quality of Ointment / Creams. Ointment Manufacturing Plant is a high tech machinery used to fill different types of ointments in containers. It is most suitable for the filling of liquids, semi-liquids and pastes. It is used to transfer ointment / cream from the storage vessel to the filling machine hopper.

FLUID BED TIPPER

Fluid Bed Tripper is most useful to lift the IPC to transfer the material from IPC to other containers or in the hopper of any equipment. With this equipment’s help, dust-free and very speedy material transfer are possible; the equipment with one jaw having clamping hooks to clamp the IPC.The hydraulic system helps lift the complete assembly with IPC. With the help of the hooks, first, clamp the IPC with the jaw of the Lifter. Lift the whole assembly with IPC at a desirable height. Finally, we can adjust the height as per the requirement to transfer the material to the IPC.

IPC CONTAINERS

IPC containers are used to handle, store, transport, and mix pharmaceutical powders and granules before, between, and after various processes. We design and manufacture to be conducted through their trolley and offer the advantage of leaving the trolley on the floor when the container is raised to be positioned onto process machines like tablet presses, sachet filling machines, etc. The IPC containers, IPC bin, IPC Bin loader is used for transferring the material dust-free and without human touch in pharmaceutical industries for Load powder into RMG bowl, Load powder into the hopper of tablet press, Load tablet into the hopper of blister pack & Coating Machine and online sifting and milling:

IPC LIFTING & POSITIONING DEVICE

IPC Lifting & Positioning Device. Lifting is custom designed to lift units and position any type of container. These units are constructed using various standard assemblies which offer individual solution to each application of solid dosage manufacturing and also for liquid compounding operation. This system is evolved to achieve dust free transfer of in-process materials enhancing. GMP standard and simultaneously eliminating laborious manual operation.

LIST OF PRODUCTS

Wet Granulation Process

High Shear Mixer Granulator- RMG
Mass Mixer
Fluid Bed Dryer
Tray Dryer
Milling and Size Reduction
Sieving – Grading
Blender

Mixer for Solids – Dry & Wet

High Shear Mixer Granulator- RMG
Paddle Mixer Blender
Mass Mixer
Ribbon Mixer Blender
Sigma Mixer with Extruder
Drum Mixer Blender
Cone Screw – Nauta Mixer
Continus paddle mixer
Sigma Mixer- Z Blade- Dough Mixer
Planetry Mixer

Blender

Octagonal Blender
Double Cone Blender
V- Shape Blender
Bin Blender – Conta Blender
Tumbler Blender
Drum Mixer Blender

Material Conveying

Tipper- FBE Bowl Unloading
Bin Loader
Movable Hoist
Bin – IBC
Pneumatic Vacuum Conveying

Milling and Size Reduction

Multi Mill
Cone Mill
Oscillating Granulator

CIP- WIP- Bunker Washing System

CIP-WIP System
Bin CIP – WIP Washing System

Liquid Syrup – Processing

Automatic Liquid Syrup Manufacturing Plant
Preparation vessel, reactor & Storage Tank
Agitator- Stirrer
Colloid Mill
Dispo Homogenizer
Inline Homogenizer
Filter Press – Zero Hold Up
Skid CIP-WIP System

Semi liquid – Cream – Paste – Gel Processing
Paste Preparation Plant
Agitator- Stirrer
Colloid Mill
Inline Homogenizer
Dispo Homogenizer
Skid CIP-WIP System
Automatic Ointment Manufacturing Plant

Fluid Bed Equipment- Granulation

Fluid Bed Dryer
Fluid Bed Processor- Granulator
Fluid Bed Equipment- Combo Model
Fluid Bed Equipment- Wurster Coater

Sieving – Grading

Mechanical Sifter
Vibro Sifter

Tablet Coating

Automatic Tablet Coater
Conventional Coating Machine
Colloid Mill
Agitator- Stirrer
Spraying System

Storage Tanks and Vessels

API Tanks & Vessels
Flat Bottom Storage tanks
Jacketed Tanks And Vessels
Horizontal Storage Tanks
Verticle Storage Tanks
S.S. Reactors
Capacity : (500 Ltrs to 15 KL cap)

Laboratory & Pilot Scale Equipment Available

Why Us ?

• Proper detail understand your requirement inline with your business strategy & need
• Consider all the aspects of current and future requirements with flexibility.
• Providing suitable, sustainable, one window solution starting from product knowledge, process technology, packaging solution and proper implementation.
• Global network & group of expertise in various field for sourcing proper & right solution.
• Providing new opportunity with product extension with available resources for better utilization and efficiency.

Registered Address :
302, Kimaya CHS LTD., Patnakar Road, Nallasopara west, Palghar – 401 203

Corporate Address :
Office No. 20, Bldg No. 01, Ajay Mittal Industrial Estate, Marol, Andheri East, Mumbai- 4000 059.

Work Address :
Unit No. 100, Parmar Techno Center, Phase-II, Vasai Phata, Vasai East, Palghar – 401 208.

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