Toyota 4runner (2010 -currentslimsport roof rack kit

KSTF001 Toyota 4Runner Slimsport Roof Rack Kit

START HERE!
READ ME FIRST
Don’t be a hero and muscle through this installation without reading these fitting instructions first! Improper installation of this gear may void certain aspects of your warranty.
Before you begin, take a moment and open all your Front Runner rack kit boxes and gather the assembly instructions for the various components.
A complete kit will contain:

1. A Front Runner Mounting System specific to your vehicle
2. A Front Runner Rack Tray or Load Bar Slats

This document will guide you through the assembly of the mounting system and assist you in fitting the roof rack tray or load bars to your specific vehicle.
Please refer to the next page for a list of all the components, quantities and tools required.

IMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT RUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND DAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.
NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions. Please call us if you have any questions about the installation of this product.

CHECK ONLINE FOR LATEST FITMENT GUIDE WWW.FRONTRUNNEROUTFITTERS.COM

GET ORGANIZED

IN THE BOX

TOOLS NEEDED

FIGURE 1.1

ASSEMBLY

Secure the Splice Plates (Item 8) to the Foot
Rails (Items 1 & 2) as shown using M6 x 16
Flange Button Head Bolts and M6 Nyloc Nuts (Items 13 & 14).
Secure the Stiffener Plates (Items 3, 4, & 5) to the Foot Rails (Items 1 & 2) using M6 x 16
Flange Button Head Bolts and M6 Nyloc Nuts (Items 19 & 10)
Do this to both LH & RH Foot Rails.
Place M6 Nut Caps (Item 11) over all Nyloc Nuts.

Fit 10 Slimsport Slats (Item 7) to assembly 2.1 using M6 x 25 Thread Forming Screws (Item 8).
Note do not fit front slat.
Apply a little oil on screw threads before inserting. Note these are thread forming screws.
Tightening Torque 8-10Nm /5.9 ft lb – 7.38 ft lb. Take care when using a cordless driver.

PREPERATION

With the factory rails removed and starting at the front edge of the molding, measure and mark the dimensions as shown onto both the LH & RH ditch moldings.

Place the assembled Rack on the vehicle, lining up the holes in the foot rail with the factory holes in the roof. Mark the hole centres where the ditch moldings were cut out.
Remove the Rack.![FRONT RUNNER KSTF001 Toyota 4Runner Slimsport Roof Rack Kit

• PREPERATION 3](https://manuals.plus/wp-content/uploads/2023/07/FRONT-RUNNER- KSTF001-Toyota-4Runner-Slimsport-Roof-Rack-Kit-PREPERATION-3.png)

Before drilling the holes in the roof, take both the 5mm & 12mm drill bits and wrap a band of insulation tape around each bit to act as a stopper to prevent you from drilling to deep as there are airbags located below where you will be drilling.
Drill a 5mm pilot hole on both markings.
Open holes to 12mm.

Insert the M6 Button Head Bolt (Item 27) into the one side of the Installer Wrench (Item 20), loosly fit a Jack Nut (Item 19) to the Button Head Bolt as shown.
Using the Installer Wrench and a M6 x 30 Button Head Bolt, insert the M6 Jack Nuts into the holes drilled.
Place the Assembly into the holes drilled in 3.3. Using a battery powered screw driver and a 4mm Allen Key Bit, set the Jack Nut into the hole while holding onto the handle of the Installer Wrench.
Make sure that the Jack Nut has pulled up all the wat to the inside skin of the roof panel.

TEMPORARY FITMENT

With the factory rails removed and starting at the front edge of the molding, measure and mark the dimensions as shown onto both the LH & RH ditch moldings.

Use denatured alchohol and ensure the ditch is clean from any residue where the Support Plate 01 (Item 5) will be resting on the ditch.
Remove the backing from the double sided tape on the bottom of the Support Plate 01 (Item 5) and push the plate firmly down onto the body of the vehicle.

FIT AND SECURE

Place a bead of silicone around each of the Jack Nut openings inserted earlier in 3.4 (permanent fitment only).
Place Spacers (Item 12) over the factory rail holes.
Secure Rack assembly 2.2 using M6 x 12 x 1 Flat Washers, M6 Spring Washers and M6 x 30 Hex Bolts for front foot (Items 14, 15 & 17).
Secure the middle and back feet using M8 x 19 x 2 Flat Washers, M8 Spring Washers and M8 x 60 Hex Bolts (Item 8, 13 & 14)
Place M6 and M8 Nut Caps over all hex Bolts.

FIT AND SECURE

STANDARD WIND FAIRING ASSEMBLY

Refer to fitment guide RRAC234

LIGHT BAR WIND FAIRING ASSEMBLY

Refer to fitment guide RRAC195

COMPLETION

6.1 Congratulations! You did it. Take a step back and admire your work!

INSTALL OTHER VEHICLE AND RACK ACCESSORIES

Now’s the time to visit your favorite Front Runner dealer in person or online.

IMPORTANT!
FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER
FOR A RECOMMENDED ROOF RATING. FRONT RUNNER CANNOT BE RESPONSIBLE FOR IMPROPER LOADING BEYOND THE VEHICLE MANUFACTURER’S STATED LOAD CAPACITY.

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References

• FRONTRUNNEROUTFITTERS.COM

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