MEAN WELL RCB-1600 1600W Rack Mountable Front End Battery Charger Owner’s Manual

1600W Rack Mountable Front End Battery Charger
RCB-1600
Owner’s Manual

Dimension

L| W| H|
300| 85| 41 (1U)| mm
12.| 3.| 1.61 (1U)| inch

 Features

• Charger for lead-acid batteries (Gel, flooded and AGM) and Li-ion batteries (lithium iron and lithium manganese)
• Built-in default 3 stage charging curves and programmable curve
• Built-in I°C interface, PMBus protocol (Optional CANBus protocol)
• Output voltage and current programmable
• Universal AC input / Full range (Withstand 300VAC surge input for 5 seconds)
• Built-in active PFC function
• Forced air cooling by built-in DC fan
• Built-in OR-ing FET, support hot swap (hot plug)
• Active current sharing up to 8000W for one 19″ rack shelf
• Protections: Battery under voltage / Battery no connection / Short circuit / Over voltage / Over temperature
• Optional conformal coating
• 5 years warranty

https://www.meanwell.com/webapp/product/search.aspx?prod=RCB-1600&pdf=UkNQLTE2MDAsUkNCLTE2MDAsUkhQLTFVLUUucGRm&a=4

Applications

• Large scale DC UPS or emergency backup system
• Marine battery charger module
• Electric scooter or vehicle charger station
• Wastewater treatment system
• Electrolysis system

Description

RCB-1600 series is a single output 1600W AC/DC charger with 1U low profile (41mm). Itis an intelligent charger with embedded charging curves which are programmable. Users are also able to adjust the charging voltage and current via the built-in potentiometer, output programmable functions, PMBus, or CANBus to charge different types of batteries, such as lead-acid batteries and li-ion batteries. Various protection mechanisms as well as the temperature compensation function are provided to assure the normal and safe operations. The rack-mountable attribute allows RCB-1600 to perfectly suit the charging, backup or constant current source applications exploiting the rack architecture or central management.

Model Encoding

Note: 19″ rack shelf, RHP-1U, available.

SPECIFICATION

8.5A/230VAC
INRUSH CURRENT (Typ.)| COLD START 35A/230VAC
LEAKAGE CURRENT| <1.5mA / 230VAC
PROTECTION| ****

OVER VOLTAGE

| 15.75 ~ 18.75V| 31.5 ~ 37.5V| 63 ~ 75V
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE| Shut down o/p voltage, recovers automatically after temperature goes down
FUNCTION| OUTPUT VOLTAGE PROGRAMMABLE(PV) Note 5| Adjustment of output voltage is allowable to 75 ~ 125% of nominal output voltage Please refer to the Function Manual.
OUTPUT CURRENT PROGRAMMABLE(PC) Note 5| Adjustment of output current is allowable to 20 ~ 100% of rated current Please refer to the Function Manual.
AUXILIARY POWER| 5V @ 0.3A, 12V @ 0.8A
REMOTE ON-OFF CONTROL| By electrical signal or dry contact   Power ON: short   Power OFF: open. Please refer to the Function Manual
TEMPERATURE COMPENSATION| -3mV / ℃ / cell / (12V = 6 cells ; 24V = 12 cells ; 48V = 24 cells)
DC OK SIGNAL| The isolated TTL signal out. Please refer to the Installation Manual
AC OK SIGNAL| The isolated TTL signal out. Please refer to the Installation Manual
ENVIRONMENT| WORKING TEMP.| -30 ~ +70℃ (Refer to “Derating Curve”)
WORKING HUMIDITY| 20 ~ 90% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT| ±0.03%/℃ (0 ~ 50℃)
VIBRATION| 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes

SAFETY & **EMC (Note 6)**

| SAFETY STANDARDS| UL62368-1, TUV BS EN/EN62368-1, EAC TP TC 004 approved
WITHSTAND VOLTAGE| I/P-O/P:3KVAC   I/P-FG:2KVAC   O/P-FG:1.5KVAC (0.5KVAC for 12V)
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
EMC EMISSION| Compliance to BS EN/EN55032 (CISPR32) Conduction Class B, Radiation Class A ; BS EN/EN61000-3-2,-3, EAC TP TC 020
EMC IMMUNITY| Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11, EAC TP TC 020

OTHERS

| MTBF| 160.1K hrs min.     Telcordia SR-332 (Bell core) ; 38.9K hrs min.  MIL-HDBK-217F (25℃)
DIMENSION| 3008541mm (LWH)
PACKING| 1.87Kg; 6pcs/12.2Kg/1.16CUFT
NOTE| 1.  Modification for charger specification may be required for different battery specification. Please contact battery vendor and MEAN WELL for details.
2.  All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.
3.  This is MEAN WELL’s suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation.
4.  Derating may be needed under low input voltages. Please check the derating curve for more details.
5.  PV/PC functions when users are not operating on PM Bus/CAN Bus. SVR functions when users are neither operating on PMBus/CAN Bus nor using PV/PC.
6.  The charger is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on
a 720mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.” (as available on http://www.meanwell.com)
7.  The ambient temperature derating of 3.5℃/1000m with finless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).
8.  When charging lead acid battery or battery without BMS, use breaker to disconnect charger and battery after fully charged.
※ Product Liability Disclaimer: For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

Block Diagram

Derating Curve

Static Characteristics

Function Manual

1. PM Bus Communication Interface
   ※ RCB-1600 supports PM Bus Rev. 1.1 with maximum 100KHz bus speed, allowing information reading, status monitoring, output rimming, etc. For detals, please refer to the Installation Manual.

2. Charging Curve
   ※ By factory default, this charger performs the default curve which can be programmed via PM Bus and CANBUs.
   ※ To disable/ enable the charging curve, change to a 2 stage curve, a different curve frequently used for certain types of batteries n the industry, switch toPM Bus, CAN Bus, PV/PC or SVR control instead and so on, please refer to the Installation Manual.
   ※ To program the parameters of the charging curve, SBP-001, the smart battery charging programmer designed by MEAN WELL, and a personal computer are needed. Please contact MEAN WELL for details.
   • Default3 stage charging curve• Suitable for lead-acid batteries (flooded, Gel and AGM) and Li-ion batteries (ithiumiron and lithium manganese)
   • Embedded 3 stage charging curve MODEL| Description| Vboost| Vfloat| CC (default)
   ---|---|---|---|---
   12V| Default,  programmable| 14.4| 13.8| 100A
   Pre-defined, gel battery| 14| 13.6
   Pre-defined, flooded battery| 14.2| 13.4
   Pre-defined, AGM battery| 14.5| 13.5
   24V| Default,  programmable| 28.8| 27.6| 55A
   Pre-defined, gel battery| 28| 27.2
   Pre-defined, flooded battery| 28.4| 26.8
   Pre-defined, AGM battery| 29| 27
   48V| Default,  programmable| 57.6| 55.2| 27.5A
   Pre-defined, gel battery| 56| 54.4
   Pre-defined, flooded battery| 56.8| 53.6
   Pre-defined, AGM battery| 58| 54

3. Remote ON-OFF Control
   The charger can be timed ON/OFF individually or along with other units in parallel by using the “Remote ON-OFF” function.Between Remote ON-OFF and +5V-AUX| Charger Status
   ---|---
   Switch Short| ON
   Switch Open| OFF

4. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim)
   ※  In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed to 75~125% of the nominal voltage by applying EXTERNAL VOLTAGE.

5. Output Current Programming (or, PC / remote current programming / dynamic current trim)
   ※ The output current can be trimmed to 20~100% of the rated current by applying EXTERNAL VOLTAGE.

6. Temperature Compensation• To exploit the temperature compensation function, please attach the temperature sensor, NTC, to the battery o the battery’ vicinity.
   • The charger s able to work normally with out the NTC.

Mechanical Specification

※ LED Status Indicators

OLP, fan fail and charging timeout) arises.
Red (Flashing)| The LED will flash with the red light when the internal temperature reaches 60℃; under this condition, the unit still operates normally without entering OTP. (In the meantime, an alarm signal will be sent out through the PMBus interface.)

3 Input/ Output Connector Pin No. Assignment(CN1) : Positronic PCIM34W13M400A1

Mating Housing: Positronic PCIM34W13F400AT

(pin 12)_.
The maximum load current is 0.8A. This output has the built-in “Oring diodes” and is not controlled by the Remote ON/OFF control.
12| GND-AUX| Auxiliary voltage output GND.

The signal return is isolated from the output terminals (+V & -V).

13| +5V-AUX| Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin 12).
The maximum load current is 0.3A. This output has the built-in “Oring diodes” and is not controlled by the Remote ON/OFF control.
14| SCL| For PM Bus model: Serial Clock used in the PM Bus interface. (Note.2)
CANL| For CANBus model: Data line used in CAN Bus interface. (Note.2)
15| SDA| For PMBus model: Serial Data used in the PMBus interface. (Note.2)
CANH| For CAN Bus model: Data line used in CAN Bus interface. (Note.2)
16| T-ALARM| High (4.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm, or when fan fails. Low (-0.1 ~ 0.5V) : When the internal temperature is normal, and when fan normally works.

The maximum sourcing current is 10mA and only for output(Note.2)

17| Remote ON-OFF| The unit can turn the output ON/OFF by electrical signal or dry contact between Remote ON/OFF and +5V-AUX. (Note.2) Short (4.5 ~ 5.5V) : Power ON ; Open (0 ~ 0.5V) : Power OFF ; The maximum input voltage is 5.5V.
18| __ DC-OK| High (4.5 ~ 5.5V) : When the Vout ≦8V/16V/32V ±1V.
Low (-0.1 ~ 0.5V) : When Vout ≧8V/16V/32V ±1V. The maximum sourcing current is 10mA and only for output. (Note.2)
DC OK is associated with battery low protection.
19| AC-OK| High (4.5 ~ 5.5V) : When the input voltage is ≧87Vrms . Low (-0.1 ~ 0.5V) : When the input voltage is ≦75Vrms.

The maximum sourcing current is 10mA and only for output. (Note.2)

20| D0| Charging mechanism control. This pin determines, for charging operation, whether charging curve is used, or control over PMBus, PV/PC or SVR is used. Please refer to the installation Manual. (Note.1)
21,22,23| A2,A1,A0| PMBus / CANBus interface address lines. (Note.1)
24,25| DB,DA| Differential digital signal for parallel control. (Note.1)
26| PC| Connection for output current programming. (Note.1)
27| PV| Connection for output voltage programming. (Note.1)
28| +V(signal)| Positive output voltage signal.
It cannot be connected directly to the load.
29| -V(signal)| Negative output voltage signal.
It is for certain function reference; it cannot be connected directly to the load.
30| RTH+| Temperature sense associated with the temperature compensation function.
31| RTH-
32| FG| AC Ground connection.
33| AC/L| AC Line connection.
34| AC/N| AC Neutral connection.

Note1: Non-isolated signal, referenced to [-V(signal)].
Note2: Isolated signal, referenced to GND-AUX

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References

• TÜV Rheinland - Home | AU | TÜV Rheinland

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