EBECO 200-500 Thermoflex Kit Instruction Manual

200-500 Thermoflex Kit
Instruction Manual

garantera.ebeco.se

200-500 Thermoflex Kit

Information requirements for electric local space heaters according to eco design, regulation (EU 2015/1188)

Heat output
Nominal heat output| P nom| Se spec. sid. 3 See page 9
Min. heat output (indicative)| P min| 0 kW
Max. continuous heat output| P max, c| Se spec. sid. 3 See page 9

Auxiliary electricity consumption

Auxiliary electricity consumption

No
Two or more manual stages, no room temp. control| NEJ
No| NEJ
No
With mechanic thermostat boom temp. control| NEJ
No| NEJ
No
With electronic room temp. control| NEJ
No| NEJ
No
With electronic room temp. control plus day timer| NEJ
No| NEJ
No
With electronic room temp. control plus week timer| JA
Yes| JA
Yes

Other control options (multiple selections possible)

Room temp. control with presence detection| NEJ
No| NEJ
No
---|---|---
Room temp. control with open window detection| JA
Yes| JA
Yes
With distance control detection| NEJ
No| JA
Yes
With adaptive start control| JA
Yes| JA
Yes
With working time limitation (operating time limitaion)| NEJ
No| JA
Yes
With black bulb sensor| NEJ
No| NEJ
No

Specifications

160 W/m²

Thermoflex Kit 500| Power| Area| Nominal heat output| Max continuous heat output| **Resistance***
---|---|---|---|---|---
89 610 40| 165 W| 1,0 m²|  0,165 kW|  0,165 kW| 325 Ω
89 610 41| 220 W| 1,4 m²| 0,22 kW| 0,22 kW| 238 Ω
89 610 42| 275 W| 1,7 m²| 0,275 kW| 0,275 kW| 194 Ω
89 610 43| 365 W| 2,2 m²| 0,365 kW| 0,365 kW| 146 Ω
89 610 44| 430 W| 2,7 m²| 0,43 kW| 0,43 kW| 123 Ω
89 610 45| 510 W| 3,2 m²| 0,51 kW| 0,51 kW| 104 Ω
89 610 46| 580 W| 3,6 m²| 0,58 kW| 0,58 kW| 91 Ω
89 610 47| 690 W| 4,4 m²| 0,69 kW| 0,69 kW| 77 Ω
89 610 48| 870 W| 5,4 m²| 0,87 kW| 0,87 kW| 61 Ω
89 610 49| 1030 W| 6,5 m²| 1,03 kW| 1,03 kW| 52 Ω
89 610 50| 1270 W| 7,9 m²| 1,27 kW| 1,27 kW| 42 Ω
89 610 51| 1480 W| 9,3 m²| 1,48 kW| 1,48 kW| 36 Ω
89 610 52| 1840 W| 11,5 m²| 1,84 kW| 1,84 kW| 29 Ω
89 610 53| 2230 W| 13,9 m²| 2,23 kW| 2,23 kW| 24 Ω
Supplementary set without thermostat
89 610 54| 1840 W| 11,5 m²| 1,84 kW| 1,84 kW| 29 Ω

*Tolerance -5 % to +10 %
120 W/m²

Thermoflex Kit 500| Thermoflex Kit 200| Thermoflex 120| Power| Area| Nominal
heat output| Max. continuous
heat output| **Resistance***
---|---|---|---|---|---|---|---
89 611 00| 89 602 30| 89 605 79| 150 W| 1,25 m²|  0,15 kW|  0,15 kW| 353 Ω
89 611 01| 89 602 32| 89 605 80| 200 W| 1,7 m²| 0,2 kW| 0,2 kW| 265 Ω
89 611 02| 89 602 34| 89 605 82| 250 W| 2,1 m²| 0,25 kW| 0,25 kW| 212 Ω
89 611 03| 89 602 36| 89 605 84| 340 W| 2,7 m²| 0,34 kW| 0,34 kW| 156 Ω
89 611 04| 89 602 38| 89 605 85| 410 W| 3,4 m²| 0,41 kW| 0,41 kW| 129 Ω
89 611 05| 89 602 40| 89 605 86| 480 W| 3,9 m²| 0,48 kW| 0,48 kW| 110 Ω
89 611 06| 89 602 42| 89 605 88| 530 W| 4,4 m²| 0,53 kW| 0,53 kW| 100 Ω
89 611 07| 89 602 44| 89 605 90| 640 W| 5,4 m²| 0,64 kW| 0,64 kW| 83 Ω
89 611 08| 89 602 46| 89 605 92| 780 W| 6,6 m²| 0,78 kW| 0,78 kW| 68 Ω
89 611 09| 89 602 48| 89 605 94| 940 W| 7,9 m²| 0,94 kW| 0,94 kW| 56 Ω
89 611 10| 89 602 49| 89 605 95| 1170 W| 9,6 m²| 1,17 kW| 1,17 kW| 45 Ω
89 611 11| 89 602 50| 89 605 96| 1380 W| 11,5 m²| 1,38 kW| 1,38 kW| 38 Ω
89 611 12| 89 602 52| 89 605 98| 1700 W| 14,0 m²| 1,7 kW| 1,7 kW| 31 Ω
Supplementary set without thermostat
89 611 13| 89 611 13| 89 605 96| 1380 W| 11,5 m²| 1,38 kW| 1,38 kW| 38 Ω

*Tolerance -5 % to +10 %

60 W/m²

*Tolerance -5 % to +10 %
45 W/m²

*Tolerance -5 % to +10 %

Material and accessories

Included in the pack

• Heating cable mat with 2.5 m connection cable
• Thermostat with sensor cable (Thermoflex Kit)
• Flexible conduit with adaptor (Thermoflex Kit)
• Heating cable installed sign (Thermoflex Kit).

Compare with the contents in your Kit. Check the label on the roll of cable to ensure that you have the correct cable length.
You also need

• Suitable floor filler
• Primer + (89 605 50)
• Earth-fault circuit-breaker (unless already installed)

Positioning of sensor cable and connection cable

1. a. The Thermoflex Kit includes a flexible conduit with one sealed end. Put the thermostat’s sensor cable into the flexible conduit.1b. The end of the sensor cable must not be covered by mats or fittings.
2. a. The underfloor heating cable has a 2.5 metre connection cable. Put this into a plastic pipe designed for electrical material (not included). With the supplementary set, both cables should be pulled up and connected in parallel in the thermostat.2b. The splices for the connection cable and the end terminal must not be placed in or next to any shower room or floor drain.
3. Place the flexible conduit and pipe alongside each other in a recess in the wall.

Make a groove in the floor halfway between where two loops of cable are to be laid. Position the end of the flexible conduit here. The splice between the heating cable and connection cable must also be placed in a groove so that it does not protrude from the filler. Do  not install in the wall or in the pipe (see picture).

Prepare the substrate

1. Make sure that the floor is firm, does not sag and is free from dirt and old floor covering material. Prime the floor surface with Eeco Primer + (89 605 50) and let it dry.
2. Make a drawing on the floor of how the mat/mats are to be positioned

Installation

1. Perform the first insulation and resistance measurement of the cable. Fill in the test report or use Garantera on your smartphone.

2. Start fixing the Thermoflex in one corner. If the cold cable is not long enough to reach the connection point/thermostat, you can cut the matting into as  many sections as needed and install the cable along the wall to come closer.
   The cable splice should be inset in the floor.

3. Remove the protective foil from the mat and align the  matting. Roll out and bond to the floor. Press the matting against the floor.

4. Roll out the matting to the opposite wall. Cut the mesh without damaging the cable. Roll the matting back again.
   The cables should not be closer than 5 cm to each other when cutting the mesh.

5. Do not lay the matting under fixed fittings such as toilet pans. Toilet pans can be easily fitted in place with silicone instead of screws.
   Cut and release a piece of mesh and go round toilets and the like. Cut another piece of mesh and place the cable as shown in the figure. Now, the matting can be rolled out at the right side, otherwise the installation will be more difficult.

6. Press the matting down with your hands or feet so that it sticks properly. This is especially important on rough surfaces, such as concrete. To protect the cable, wear softsoled shoes or go barefoot. If you do not apply the filler immediately after installing, press the matting down once more just before applying the filler.
   To further improve the adhesive qualities the floor can be primed once  more using undiluted primer, the matting will then bond very well to the  floor. The mesh can also be stapled to plasterboards. ![EBECO 200-500 Thermoflex Kit

• plasterboards](https://manuals.plus/wp-content/uploads/2023/06/EBECO-200-500 -Thermoflex-Kit-plasterboards.jpg)

  7. Perform other insulation and resistance measurements and fill in the test report or Garantera on your smartphone. Document the location of the cable with a photo.
  8. Cover the floor with a suitable floor filler. Keep in mind that the cable must be under the sealing layer in wet rooms.  
  9. If possible, after applying screed, alternatively after flooring has been laid, perform a third insulation and resistance measurement of the heating cable. Fill in the test report or  use Garantera on your smartphone.

Wait four weeks before switching on the heating. Then increase the heat gradually.
Energy Saving Tips!
Ebeco Thermo Board is an insulation board specially designed for Thermoflex Kit 500/200 under ceramic tiles and natural stone floors. Owing to the qualities of the insulation board, the underfloor heating system works extremely fast. Combining this insulation board with the thermostat’s energy- saving program gives you a system which saves energy. It can be used in both wet and dry areas and replaces the plasterboard in the floor construction.
Test report

| Before laying| After fixing| After covering floor
---|---|---|---
Product| Resistance value| Insulation value| Resistance value| Insulation value| Resistance value*| Insulation value
E-no:  Cable/Mat 1| | | | | |
E-no:  Cable/Mat 2| | | | | |

Min. insulation value 10 MΩ.
Products
Product:

• Thermoflex Kit 200
• Thermoflex Kit 500 – 120
• Thermoflex Kit 500 – 160
• Thermoflex 45*
• Thermoflex 60*
• Thermoflex 120*

*in combination with:

• EB-Therm 55
• EB-Therm 205
• EB-Therm 500
• EB-Therm 800
• Other control: ………………………………………………

Is installed in the following spaces:

Extended 25 year guarantee and documenting
made easier with Granter
Do you want to avoid the bother of filling in and keeping track of these pages? Granter is a service that makes things a little easier for authorised installation technicians. The service allows you to document measurement data, save installation photos and create a digital guarantee certificate to send to the customer. Read more about the service and get started at garantera.eboco.se.
The installation is documented with photos/drawings
Electrical installation performed by:
Company: …………………………………………………………..
Installer (block capitals): ……………………………..
Date: …………………………………………………
Signature: ………………………………………..

Terms of Guarantee

Cable Kit, Cableflex, Thermoflex Kit, Thermoflex, Foil Kit, Foil 230 V and Multiplex 20
Ebeco AB provides a 12-year guarantee for material faults to heating cables/foil including supplied accessories and insulation board in Cable Kit, Thermoflex Kit, Thermoflex, Foil Kit, Foil 230 V and Multiplex 20-cable, hereafter referred
to as the “Products”.
Should material faults occur to the Products during the period of the guarantee, Eeco AB agrees to repair or replace the Products without cost to the purchaser. Ebeco AB also undertakes to restore the floor to its original condition after performed repair or replacement. To be able to rectify the fault, the purchaser must have saved or have access to 1 m² of the original flooring material.
Eeco AB provides a 5-year product guarantee for the supplied thermostat.
The guarantee only applies under the condition that installation of the Products is performed by an authorised electrician in accordance with applicable regulations and the installation instructions issued by Ebeco. And that one of the following requirements is met:
A) The installation is performed using and documented in Ebeco’s service, Granters. Or
B) This guarantee certificate including the test report is completed in full, and along with material specifications or an invoice, signed by the electrician who performed the installation. Furthermore, there must be photos that show the Products in their entirety after installation but before covering, or alternatively, a detailed drawing of the end connections and joints of the Products as well as the exact locations of floor sensors.
The guarantee does not apply to installations performed by non-authorised electricians or if a non-authorised electrician has made modifications or repairs. Furthermore, the guarantee does not apply to faults that have occurred as a result of use of improper materials and floor constructions, or as a result of incorrect installation. Damage caused by vandalism, fire, lightning or water, or damage caused by carelessness, abnormal use or as a result of accidents, is not covered either.
To make a guarantee claim, the following applies: Eeco AB must be notified before any action is taken. Furthermore, a guarantee certificate with an accompanying invoice for installation or material specification and a completed and signed test report must be presented.
Extend the guarantee to 25 years with
Garantera
Ebeco’s digital service, Garantera, documents all heating cable installations in a simple, safe and structured way. An installation made using Garantera automatically gets an extended 25 year guarantee for material defects. The extended guarantee only applies if the product has been installed together with an applicable control system and by an authorised electrician.
A digital guarantee certificate is e-mailed from Garantera to the user, who is then responsible for saving it and being able to present it in the event of a guarantee claim. A product guarantee of 5 years applies to the thermostat. EBECO AB
Martin Larsson, CEO

EBECO AB
Larjeagatan 11
SE-415 02 Goteborg, SWEDEN
Phone +46 31 707 75 50
ebeco.com
[email protected]
Manual Thermoflex 220323

References

• Garantera Ebeco
• Takuu Ebeco

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