SUPERATV XP 1000 Rackboss 2.0 Rack And Pinion Instruction Manual

October 30, 2023
SUPERATV

SUPERATV XP 1000 Rackboss 2.0 Rack And Pinion Instruction Manual
SUPERATV XP 1000 Rackboss 2.0 Rack And Pinion

Assembly Instructions

Verify, and adjust if necessary, centering of Rack and Pinion before installing.

  1. Measure distance from inside of Rack and Pinion to face of Tie Rod End.
  2. Measure distance from face of Tie Rod End to housing face.
  3. Adjust Rack and Pinion until measurements are equal.
    •  Mark center.

Measurement
Measurement
Measurement

Parts List

Parts List
Parts List

Hardware Kit

Steering Stop Kit

Steering Stops Installation

  • Unclamp and slide Boot away from new Rack and Pinion.

  • Install Steering Stop onto Shaft.
    Steering Installation

  • Rescuer Boot with Wire Tie.
    Steering Installation

  • Repeat steps for opposite Shaft.

Removal

Removal

  • connect Steering Shaft to new Rack and Pinion
  • install new Rack and Pinion and secure with stock hardware
  • tighten hardware completely
  • install Tie Rod Shafts and Tie Rod Ends; see following page

Tie Rod Installation

  • Install Tie Rod Shafts to Ball and Sockets on Rack and Pinion.

  • Install Tie Rod Ends to Tie Rod Shafts.

  • Secure Tie Rod Ends to same location as stock on Spindles with hardware shown.
    The Rod Installation

  • Before initial ride, set toe-in of vehicle.

  • After initial ride check to see that hardware remained tight.
    The Rod Installation

HDRP-P-RAN1K-001 only

  • Inner Tie Rod End is adjustable and can be tightened.
  • Remove Clip and loosen (4) Set Screws
  • Screw Inner Tie Rod End into Cup.
    The Rod Installation
    The Rod Installation

Liability Statement

Super ATV’s® products are designed to best fit user’s ATV/UTV under stock conditions.
Adding, modifying, or fabricating any factory or aftermarket parts will void any warranty provided by Super ATV® and is not recommended.
Super ATV’s® products could interfere with other aftermarket accessories.
If user has aftermarket products on machine, contact Super ATV® to verify that they will work together.

Although Super ATV® has thousands of satisfied customers, user should be aware that installing lift kits, long travel, or suspension kits, tires, etc. will change the ride of machine and may increase maintenance and part wear.
Operating any off-road machine while, or after, consuming alcohol and/or drugs increases risk of bodily harm or death.
No warranty or representation is made as to this product’s ability to protect user from severe injury or death.
Super ATV® urges operators and occupants to wear a helmet and
appropriate riding gear at all times.

By purchasing and installing Super ATV® products, user agrees that should damages occur, Super ATV® will not be held responsible for loss of time, use, labor fees, replacement parts, or freight charges.
Super ATV®, nor any 3rd party, will not be held responsible for any direct, indirect, incidental, special, or consequential damages that result from any product purchased from Super ATV®.
The total liability of seller to user for all damages, losses, and causes of action, if any, shall not exceed the total purchase price paid for the product that gave rise to the claim.

Super ATV® will warranty only parts provided by Super ATV®.
Any damage or problems with OEM housings, bearings, seals, or other manufacturers’ products will not be covered by Super ATV®.
Super ATV® parts and products are not warrantied if item was not installed properly, misused, or modified.

Installing, adding, modifying, or fabricating any factory or aftermarket product to your ATV/UTV may violate certain local, state, and federal laws.
Be advised that laws vary depending on town, city, county, state, etc.
Use of certain products on public streets, roads, or highways may be in violation law.
The Buyer is solely and exclusively legally and personally responsible for any violation of the law by the installation or use of the product.
You must abide by all local, state, and federal laws, including but not limited to vehicle safety, traffic laws, and ordinances.
It is your responsibility to know the laws and how they apply to you.

The Buyer is responsible to fully understand the capability and limitations of his/her vehicle according to manufacturer specifications, warnings and instructions and agrees to hold Super ATV® harmless from any damage resulting from failure to adhere to such specifications, warnings and/ or instructions.
The Buyer is also responsible to obey all applicable federal, state, and local laws and ordinances when operating his/her vehicle while using this product, and the Buyer agrees to hold Super ATV® harmless from any violation thereof.

CUSTOMER SUPPORT

Need help with your installation?
Mail Icon sales@superatv.com
1-855-743-3427
www.superatv.com
8:00am – 8:00pm EST M-Th
8:00am – 7:00pm EST Friday
9:00am – 2:00pm EST Saturday
Logo.png

References

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

SUPERATV User Manuals

Related Manuals