HARVEST TEC 201LSHD Large Square Baler Precision Moisture Sensing Kit Owner’s Manual

HARVEST TEC 201LSHD Large Square Baler Precision Moisture Sensing Kit

DECLARATION OF INCORPORATION

MANUFACTURER:

Harvest Tec Inc.
2821 Harvey St.
P.O. Box 63
Hudson, WI 54016, U.S.A

REPRESENTATIVE ESTABLISHED IN COMMUNITY:

Profitable Farming Company
Middle Barlington, Roborough
Winkleigh, Devon, EX19 8AG
ENGLAND

The person above certifies and declares that:

VIRTUAL MACHINE: Equipment mounted on a farm press to monitor moisture.
MODEL: H2O Sensor-Owners-201LS, 201LSHD-19-Imp&Metric
BRAND: Harvest Tec
SERIAL NUMBER:

This Harvest Tec moisture system meets the Directive 2006/42/EC of the European Parliment and the Council of 17 May 2006 and other applicable European Directives including Directive 2014/53/EU on the Radio Equipment Directive and 2014/30/EU.

The Harvest Tec moisture system will be turned on after being installed on a farm press which has been declard in conformity with the Machinery Directive.

Person in the community authorized to provide information on the partly completed machinery and making this statement:

Richard Snell, President, Profitable Farming Company
Signed on May 21, 2011: Middle Barlington, Roborough
Winkleigh, Devon, EX19 8AG
ENGLAND

Introduction

Congratulations and thank you for purchasing a Harvest Tec H2O Moisture Sensing Kit Model 201LS system. Please read this manual carefully to ensure correct steps are taken to attach the system to the baler. This system is designed to read moisture at levels of 5-60%.

Requirements

The app will support operation of the current operating system and one previous version for both Apple and Android devices.
**It is recommended for proper communication that the original phone/tablet power cable is used. Many lower cost power cables do not meet requirements to properly charge and communicate to the Harvest Tec H2O module.

Tools Needed

• SAE wrench set
• Hammer
• Drill bit set
• Standard screwdriver
• Measuring tape
• Center punch
• Side cutter
• SAE socket set

Installation of Star Wheels

AGCO Balers – Non-UHD Models

The star wheels are to be mounted on top of the baler, just behind the knotters and under the walkway on both sides. The notch and holes for the star wheel are precut. If the star wheels are cutting the twine the sensors and notch must be moved out an additional 1/2″ (13mm).

Secure the star wheels with 5/16″ x 3″ BHCS (x2 each side) from the bottom side. Blocks are dropped down on the bolts and secured in place with the star wheel twine guards (0014645, 001-4644). The twine guard containing the two extra holes will be placed on the right side of the baler.  Secure with 5/16″ lock washers and nuts.

AGCO Balers – UHD Models

The star wheels are to be mounted on top of the baler, just behind the knotters and under the walkway on both sides. The holes for the star wheel are precut. Remove the plate on top of the catwalk covering the triangle shaped access cutout. Place star wheel over the predrilled holes on both sides of the bale chamber, (right).

Secure the star wheels with 5/16″ x 3″ BHCS (x2 each side) from the bottom side. Blocks are dropped down on the bolts and secured in place with the star wheel twine guards (0014645, 001-4644). The twine guard containing the two extra holes will be placed on the right side of the baler. Secure with 5/16″ lock washers and nuts.

Claas Balers

Use the picture below as a guide for drilling the mounting holes for the star wheels. The star wheels are to be mounted on the side of the bale chamber, between the top and middle channel. Measure 10″ back from the hinge between the top and middle channel. Cut 1″ x 9″ (25mm x 23cm) slot for the star wheel. Make sure the wheel is square to the rails on the door.

Mark the location of the two 5/16″ (8mm) holes for the star wheel base. After drilling the holes, insert the 5/16″ x 3″ allen head bolts through the chute. Place the star wheel block over the bolts and install the twine guard (001-4644) on the star wheel located on the right side of the baler.

CNH BB & LB Balers

Use the pictures above as a guide to mounting the star wheels. Locate the two star wheel moisture sensors (030-4642UX) and twine diverters (001-4644 & 001-4645). Directly behind the knotters, locate the four predrilled holes per side shown at the arrows. This location is also beneath the lift points on top of the baler. Install the four (two per side) 5/16″ x 3″ allen head cap screws. Make sure the allen heads are in the bale chamber. Install the star wheels below the lift points on the baler. Install the twine diverters over the star wheel sensor. The twine diverter with two extra holes will be installed on the right star wheel.

Secure the star wheels and twine diverters with 5/16″ hex nuts and lock washers.

John Deere L330-L341 Balers

Remove any material from the bale chute. The star wheels are to be mounted on the transition bracket on both sides of the bale chute located after knotters shown above. Holes have been installed at the factory, however you need to remove bracket and cut 3/4″ (19mm) off the bracket as indicated below to allow proper spacing for star wheel assembly.

Once complete, touch up with spray paint to prevent rusting and place the carriage bolts that mount the transition bracket back in original bracket mounting holes (A) before mounting star wheel assembly (C). Insert the 5/16″ x 3″ allen head bolts up through the transition bracket (B). Place the star wheel block over the bars. Place twine guard on top of star wheel (D), the guard containing the two extra holes will be placed on the right side. Secure with 5/16″ nuts and lock washers.

Balers Not Listed

The star wheels are mounted under the walkway on top of the baler behind the knotters. Remove the bale from the chute and tip the walkway up. Locate the star wheel template on the outside corner angles of the bale chute on the left and right side of the baler.

The center of the wheel shaft will be approximately 5-1/2″ (13cm) in front of the walkway support or about halfway between the walkway support and the cross frame almost directly in front of it. The notch will start just in front of the walkway support.

Two parts of the baler frame will have to be trimmed off on both sides to mount each star wheel. The first is the outside corner angles of the chute. Use the template to mark the location of the star wheel notch as well as the location of the four holes for the star wheel base. The notch will be 5/8″ by 9″ (16mm x 23cm) long and will help keep the wheel away from the twine. Spray the ground off areas with touch up paint to prevent rusting.

The second portion of the baler to trim off is the end of the gusset that may interfere with the star wheel’s plastic base support. Center the star wheel in the slots that was just notched and check for interference with the gusset.

Drill 5/16″ (8mm) holes for the star wheel block. Insert the 5/16″ x 3″ bolts up through the chute. Place the star wheel block over the bars and install the twine guards. The twine guard containing the two extra holes will be placed on the right side of the baler. Secure with 5/16″ nuts and lock washers.

Alternative Star Wheel Mounting Location

If steam is being added to the bales prior to the crop entering the chamber, positioning the star wheels at the rear of the bale chamber will allow the star wheels to accurately read the moisture.

Two parts of the baler frame will have to be trimmed off on both sides to mount each star wheel. The first is the outside corner angles of the chute. To mark the location of the star wheel notch as well as the location of the holes for the star wheel base. The notch will be 5/8″ by 9″ (16mm x 23cm) long and will help keep the wheel away from the twine. Spray the ground off areas with touch up paint to prevent rusting.

The second portion of the baler to trim off is the end of the gusset that may interfere with the star wheel’s plastic base support. Center the star wheel in the slots that was just notched and check for interference with the gusset.

Drill 5/16″ (8mm) holes for the star wheel block. Insert the 5/16″ x 3″ bolts up through the chute. Place the star wheel block over the bars and install the twine guards. The twine guard containing the two extra holes will be placed on the right side of the baler.

Control Box Installation

Locate a safe location in the cab of the tractor to place the control box (006-2473SB). Recommended location is as close to the tablet or phone being used to control the system.

Connect the Power Harness (006-2470P) and the Baler Power Communication Harness (006-2470LS).

The control box (006-2473SB) is equipped with a green light to indicated both power and connection.

Plug the tablet/phone cord into the communication port (closest to light) and indicated by:

Slow Blink – System has power but not connected to phone or tablet.

Solid Green – Device is connected.

**It is recommended for proper communication that the original phone/tablet power cable is used. Many lower cost power cables do not meet requirements to properly charge and communicate to the Harvest Tec H2O module.

End of Bale Sensor Installation ­ 200FCA (Optional)

The end of bale sensor is used to determine when the baler needle arm moves. With this information the system is able to show the average moisture of the previous bale. Part number for kit is 200FCA.

Mount the 006-7400 sensor to the mounting bracket 001-4648RB as shown below. Mount the assembly on the right side of the baler chamber. The face of the sensor needs to be parallel to the arm attached to the needles. *Note: The bracket may need to be slightly bent for the proper positioning.

Mark and drill two 3/8″ (10mm) holes. Install the sensor using two 5/16″ x 1″ allen head bolts, locks, and nuts. The end of the sensor needs to be no greater than 1/4″ (7mm) away from the needle arm. Tighten nuts on sensor after adjustment.

The harness will need to be routed toward the harness at the tongue of the baler. Secure with cable ties and take care to avoid pinch points. The harness extension (006-7400EXT) may need to be used.

Dye Marker Installation – 200DM (Optional)

Locate the dye marking kit tank and pump assembly (005-9015). Identify a suitable mounting location for the tank away from moving parts and hydraulic lines on the baler. Be sure to mount the tank within 10′ of the connection on the Baler Pwr/Comm Harness (006-2470SS), wiring details in the wiring diagram.

Note: The mounting location will potentially be different for the tank on each baler model. Due to various baler designs and modifications, Harvest Tec does not offer a specific mounting location for each baler model.

Once a mounting location has been identified, mount the tank vertically as shown (right) with the tank lid on the top using the included hardware.

Next locate the dye marking spray assemblies shown (below).

*Small square and Large square balers must us the brass tip (004-TX-5)

Nozzle straps should be placed directly below the star wheels so spray will be applied on the side of the bale.
Mount the second tip assembly on the left side of the baler in a similar position (below).

Alternative Dye Marking Nozzle Mounting Location

When using the alternative star wheel mounting location at the end of the bale chamber, the dye marking nozzles can be located at the rear of the bale chamber as shown (left).

Routing the Hose

Using the supplied 1/4″ hose (002-9006) connect to the pump and secure with the hose clamps (003-9002). Route the hose to each tip assembly by using the 1/4″ barbed tee (003-T1414) to go to each side of the baler. Be sure to avoid moving parts.

Wiring Diagram

1. Connect the power harness (006-2470P) to the tractor convenience outlet keyed power switch using the red wire with fuse to the positive side and the black wire to the negative. a. Any modifications of the power harness will void the warranty. Contact Harvest Tec before modifications are made.

2. The power harness (006-2470P) will mount on the tractor connected to the control box (006-2473SB) with the 12 pin male deutsch connection and the opposite end down to the draw bar.

3. Connect the Baler Pwr/Comm Harness (006-2470SB) to the power harness (006-2470P).

4. Route the Pwr/Comm Harness (006-2470LS) on the baler to each moisture sensor on both sides of bale
   chamber, sensors are pn 030-4642UX.

5. Connect the USB charging/comm cord for the phone or tablet being used to that device and the 201 control
   box (006-2473SB).

6. When using a Dye Marker, the End of Bale Sensor kit will need to be added to the system in order to see when needle arm cycles. Part number (200FCA). Connect the sensor to the End of Bale (EOB) connection on the Baler Pwr/Comm Harness (006-2470LS).

7. When using the optional Dye Marker (200DM) connect 4 pin round end of the H2O harness (006-2470C) to the Dye Marker (DM) connection on the (006-2470LS) harness. Then connect the two straight spade connections with only the white wire to the push switch (006-2850). The remaining two connections with 90 degree female spades will connect to the pump.

System wiring diagram

*If needed an optional 8’ Pwr/Comm harness extension is available (not included), part number 006-2470BL.

Downloading H2O App

The H2O App is available on any Apple or Android device running with the current operating system software and one previous version. Download the app by searching for H2O Sensor. App icon shown right.

Screen Definitions

Main Screen

Settings Screen

Operation

After installation of the H2O app, turn the system on by turning the key in the tractor on. When the connection is made the green light on the control box will illuminate.

Reading Moisture

When hay begins to enter the bale chamber, current moisture will be displayed

Moisture Range 5-60%

If the moisture being read is Less Than 5% the reading will appear as shown above

If the moisture being read is Greater Than 60% the reading will appear as shown above

Dye Marker System

When using the dye marker turn on the setting as shown and select the desired moisture to mark a bale.
*Bales at or above this moisture level will be marked.

Dye Marker icon will now appear on the home screen.
The last bale moisture will be highlighted in red and the bale will be marked at or above the set moisture.

Dye Marker System

• When using the dye marker turn on the setting as shown and select the desired moisture to mark a bale. *Bales at or above this moisture level will be marked.
• Dye Marker icon will now appear on the home screen. The last bale moisture will be highlighted in red and the bale will be marked at or above the set moisture.

Dye Marker Notes

• When the Dye Marker is activated by the moisture setting it will spray 3 seconds once per End of Bale (EOB)
  cycle. After an EOB signal the dye marker is then reset to be able to spray again for 3 seconds once on the next bale.

• A full tank of dye is estimated to mark 50-60 bales.

Dye Marker Override

If you want to mark a bale for any reason, press the bale icon to activate the sprayer. The icon will turn green. *When the manual override is used, the last bale moisture will not highlight in red.
The manual spray function can be used on a bale as many times as preferred in 3 second intervals.

H2O Firmware Update through App

When there is an update available for the H2O system the following information will appear and the steps listed will need to be followed.

Once an operator downloads the app update (internet connection required) the “update available” symbol will appear along with the version number of the available update once connected to the system.

At this point the system can run without updating if the operator chooses. The icon will simply remain on the screen.

Once the operator decides to perform the software update, they will press the version number or upload arrow to begin.
Internet connection is not required to perform the update to the module once the app is downloaded

Once the update is initiated, the system will enter update mode
The status light will turn red
A green loading symbol will begin to circulate on the screen

A status bar with then appear to show the update progress
This can take 3-5 minutes to load software

Once the status bar load completely, the system will boot back up
The status light will again turn green
The updated version number will be shown at the bottom of the screen

Pin Outs

H2O Wired Moisture Control 006-2473SB
Pin 1 Red                      Module Power
Pin 2 Red/Black            EOB +
Pin 3 Black                     EOB –
Pin 4 Grey                     Left Moisture Sensor
Pin 5 Brown                  Right Moisture Sensor
Pin 6 Purple                  EOB Signal
Pin 7 Yellow                 CAN +
Pin 8 Green                  CAN –
Pin 9 Red/White         Dye Marker 12V +
Pin 10 Black/White    Dye Marker 12V –
Pin 11 Blue                 Dye Marker Prime
Pin 12 Black                Ground

H2O Wired Power Harness 006-2470P
Pin 1 Red                      Module Power
Pin 2 Red/Black           EOB +
Pin 3 Black                   EOB –
Pin 4 Grey                   Left Moisture Sensor
Pin 5 Brown                Right Moisture Sensor
Pin 6 Purple                 EOB Signal
Pin 7 Yellow                 Not Used
Pin 8 Green                Not Used
Pin 9 Red/White        Dye Marker 12V +
Pin 10 Black/White   Dye Marker 12V –
Pin 11 Blue                Dye Marker Prime
Pin 12 Black             Ground

Baler Communication Harness 006-2470LS
Pin 1 Red/Black            EOB +
Pin 2 Black                   EOB –
Pin 3 Purple                  Left Moisture Sensor
Pin 4 Grey                   Right Moisture Sensor
Pin 5 Brown                EOB Signal
Pin 6 Red/White          Dye Marker 12V +
Pin 7 Black/White       Dye Marker 12V –
Pin 8 Blue                    Dye Marker Prime

End of Bale Sensor (EOB) 006-2471B
Pin 1 Brown          EOB +
Pin 2 Blue             EOB –
Pin 3 N/A            Not Used
Pin 4 Black           EOB Signal

Dye Marker H2O Harness 006-2470C
Pin 1 Red               DS +
Pin 2 Black            DS –
Pin 3 White          DS Prime
Pin 4 N/A            Not Used

Parts Breakdowns

Star Wheel assembly 030-4642UX

Control Box & Harnesses

Fixed Chamber End of Bale Sensor Kit

H2O Dye Marker

Harvest Tec Inc. Warranty and Liability Agreement

Harvest Tec, Inc. will repair or replace components that are found to be defective within 12 months from the date of manufacture. Under no circumstances does this warranty cover any components which in the opinion of Harvest Tec, Inc. have been subjected to negligent use, misuse, alteration, accident, or if repairs have been made with parts other than those manufactured and obtainable from Harvest Tec, Inc.

Our obligation under this warranty is limited to repairing or replacing free of charge to the original purchaser any part that in our judgment shows evidence of defective or improper workmanship, provided the part is returned to Harvest Tec, Inc. within 30 days of the failure. If it is determined that a non-Harvest Tec branded hay preservative has been used inside the Harvest Tec applicator system where the failure occurred, then Harvest Tec reserves the right to deny the warranty request at their discretion. Parts must be returned through the selling dealer and distributor, transportation charges prepaid.

This warranty shall not be interpreted to render Harvest Tec, Inc. liable for injury or damages of any kind, direct, consequential, or contingent, to persons or property. Furthermore, this warranty does not extend to loss of crop, losses caused by delays or any expense prospective profits or for any other reason. Harvest Tec, Inc. shall not be liable for any recovery greater in amount than the cost or repair of defects in workmanship.

There are no warranties, either expressed or implied, of merchantability or fitness for particular purpose intended or fitness for any other reason.

This warranty cannot guarantee that existing conditions beyond the control of Harvest Tec, Inc. will not affect our ability to obtain materials or manufacture necessary replacement parts. Harvest Tec, Inc. reserves the right to make design changes, improve design, or change specifications, at any time without any contingent obligation to purchasers of machines and parts previously sold.
Revised 4/17

HARVEST TEC, INC.
P.O. BOX 63
2821 HARVEY STREET
HUDSON, WI 54016 USA
PHONE: 715-386-9100
FAX: 715-381-1792
Email: info@harvesttec.com

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