SW-MOTECH ADV.01.950.76001 Set Protection Instruction Manual

SW-MOTECH ADV.01.950.76001 Set Protection

MOUNTING INSTRUCTIONS

Crash bar

Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers” accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/ operation as well as TOV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.
PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.
MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturers· specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker.
Torque specifications undefined by SW-MOTE CH must be obtained from the vehicle manufacturer or by a specialist workshop!
FUNCTION CHECK: After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.

PRODUCT SPECIFIC INFORMATION
ATTENTION: While cornering at extrem lean angles, ground clearance can be reduced by using this product!

PARTS LIST

PARTS LIST

MOUNTING

1. Loosen on both sides the shown original screws and remove the heel guards from the vehicle.
   Only for vehicles with manual transmission: Remove the plastic cover on the right side of the vehicle shown in the detail drawing

2. ATTENTION: Risk of injury!
   Use a suitable tool to cut the heel protectors along the dashed lines.
   Deburr the edges.

3. Loosen on both sides the shown original screws and remove the heel guards from the vehicle. Tighten the screws (Orig.) with the manufacturers· specified torque.

4. Remove the shown original screws, washers and nuts on both sides of the vehicle.
   NOTE: Make sure to keep the shown original spacers (Orig.) in position.

5. Attach the crossbar [1) and the mounting struts (4) to the vehicles frame, as shown in the drawing.
   ATTENTION: Use liquid thread locker (screw (2) only)! Do not fully tighten the screws yet.

6. Insert the plastic plugs (13) and rubber dampers (14) into the crash bars (12). as shown in the drawing.

7. Attach the crash bars (12) to the vehicle, the crossbar (1) and the mounting struts (4), as shown in the drawings.
   ATTENTION: Use liquid thread locker (screws (23), (25) and (27) only)!
   Once all the parts are evenly positioned without excess tension, tighten the screws in the following order and as specified: (5), (Bl, (23), (2), (25). (15). (19) and (27).

MOUNTING INSTRUCTIONS

Upper crash bar

Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers” accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/ operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.
PREPARATION : Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.
MOUNTING : All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturers· specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker.
Torque specifications undefined by SW-MOTE CH must be obtained from the vehicle manufacturer or by a specialist workshop!
FUNCTION CHECK : After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.

PRODUCT SPECIFIC INFORMATION
This product can only be mounted in combination with the SW-MOTECH crash bar.

**PARTS LIST

**

MOUNTING

1. Clean the surfaces of the clamps of the crash bars 11 I and clamps 12) from grease and dirt.
   Remove the protections foils of the rubber strips 13).
   Affix the rubber strips 13) to the clamps of the crash bars 11 I and the clamps 121. as shown in the left detail drawing.
   Attach the upper crash bars 11 I to the SW-MOTECH crash bars, as shown in the right detail drawing. ATTENTION: Use liquid screw locker!
   Do not fully tighten the screw yet.

2. Attach the crash bars 11 I at the front connectors, as shown in the detail drawing.
   Once all parts are evenly positioned without excess tension, tighten the screws as specified.

MOUNTING INSTRUCTIONS· READ AND SAVE THESE MOUNTING INSTRUCTIONS

Engine guard

Thank you for choosing this premium product from SW-MOTECH. Please carefully read and understand all instructions, safety messages and warnings in this mounting instructions prior to installation and use of this product to avoid injury.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop. Keep these mounting instructions as reference.
SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!

SAFETY ALERT SYMBOL
A This safety alert symbol is used throughout these mounting instructions to warn of the possibility of death, bodily injury or other warnings. The words DANGER, WARNING and CAUTION are used with this safety alert symbol to convey important safety messages and information related to the installation and use of this product. These words along with the safety alert symbol mean:
A DANGER: Indicates a hazardous situation that, if not avoided, will result in death or serious injury!
A WARNIN G: Indicates a hazardous situation that, if not avoided, could result in death or serious injury!
A CAUTION: Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury!
& NOTICE: Important information, but not death or injury related (property damage only)!
A WARNING: The installation and/or maintenance of this product requires advanced mechanical skills, the proper tools, and a thorough understanding of tool use and torque specifications.
For your own safety, SW-MOTECH recommends having installation and/or maintenance carried out by a qualified and certified motorcycle mechanic.
A WARNING: Should you choose to self-install this product, carefully and completely read all installation and safety instructions before installation and use, and follow all the directions and safety precautions given in the mounting instructions to avoid serious injury or death. Also pay attention to all relevant information in the vehicle manual during installation and use. IF YOU DO NOT UNDERSTAND ANY PART OF THESE INSTRUCTIONS, OR NEED CLARIFICATION OF ANY INSTRUCTION, DO NOT ATTEMPT TO MOUNT THIS PRODUCT WITHOUT CONTACTING SW-MOTECH FOR ASSISTANCE.
PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included.
A CAUTION : Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the engine/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools and wear always safety glasses and hand protection. Have another person help you.
MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturer’s specifications or replaced by parts and hardware delivered by SW-MOTECH.
A WARNING : Secure all threads, unless otherwise specified, with a medium­strong strength liquid thread locker. Torque specifications undefined by SW-MOTECH must be obtained from the vehicle manufacturer or by a certified motorcycle workshop!
FUNCTION CHECK : After installation also make sure that no moving parts are obstructed, and function of the vehicle is not hindered in any way. Cables and hoses must not rub and/or be pinched.
A WARNING : Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all connections and the proper fit of the product. Installed accessories can change driving behavior/stability of the vehicle.

READ AND SAVE THESE MOUNTING INSTRUCTIONS

MOUNTING· READ AND SAVE THESE MOUNTING INSTRUCTIONS

1. A WARNING: Always wear eye and hand protection!
   A WARNING: Always use appropriate tools! & NOTICE: Shown is the Africa Twin Adventure Sports. The dismantle from the Africa Twin Sports proceeds in a similar manner.
   Losen the screws and remove the original engine guard from the vehicle, as shown in the drawing.

2. Only Africa Twin Adventure Sports
   Losen the shown screws on the right side of the vehicle and remove the original engine guard part from the vehicle.

3. Losen the shown screws on the left side of the vehicle and remove the mounting bracket.
   Then reattach the screws to the vehicle.
   A WARNING: Use liquid thread locker!

4. Attach the mounting brackets (1 and (2) to the mounting struts -)of the SW-MoTECH crash bar, respectively the traverse mounting kit.
   AWARNING: Use liquid thread locker Do not fully tighten the screws yet.

5. Remove the original rubber grommets from the front mounting points.
   Insert the rubber grommets (5) into the openings of the front mounting points, as shown in the drawing.
   Then insert the counter nuts (6) from behind into the openings of the brubber grommets (5.

6. Affix the rubber stripes (9) on the inner sides of the clamps (7] and (8), as shown in the detail drawing. Then slidable loosely attach the clamps to the tube frame on the right side of the vehicle, as shown i the drawing.
   A WARNING: Use liquid thread locker!
   Do not fully tighten the screw yet.

7. Attach the engine guard (11 I to the mounting brackets (1 I and (2) and the vehicles frame, as shown in the drawing.
   A WARNING: Use liquid thread locker for the screws (12), (17) and (19)! Once all parts are evenly positioned without excess tension, tighten the screws as specified. Tighten the screws in the following order: (121, (19), (171, (10), (141, (3).

PRODUCT SPECIFIC INFORMATION

A WARNING: Ground clearance can be reduced by this product! Special care should be taken when cornering at extreme lean angles and / or riding on uneven surfaces (for example curbs and bumps)!
A WARNING: All motorcycle exhaust pipes have large geometric tolerances. Make sure to double-check all part clearances in the affected areas!
& NOTICE: Observe the country-specific regulations concerning vehicle registration/operation as well as TOV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.

MOUNTING INSTRUCTIONS· READ AND SAVE THESE MOUNTING INSTRUCTIONS

Engine guard extension for centerstand

Thank you for choosing this premium product from SW-MOTECH. Please carefully read and understand all instructions, safety messages and warnings in this mounting instructions prior to installation and use of this product to avoid injury.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop. Keep these mounting instructions as reference.
SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!

SAFETY ALERT SYMBOL
A This safety alert symbol is used throughout these mounting instructions to warn of the possibility of death, bodily injury or other warnings. The words DANGER, WARNING and CAUTION are used with this safety alert symbol to convey important safety messages and information related to the installation and use of this product. These words along with the safety alert symbol mean:
A DANGER: Indicates a hazardous situation that, if not avoided, will result in death or serious injury!
A WARNING : Indicates a hazardous situation that, if not avoided, could result in death or serious injury!
A CAUTION: Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury!
& NOTICE: Important information, but not death or injury related (property damage only)!
A WARNING: The installation and/or maintenance of this product requires advanced mechanical skills, the proper tools, and a thorough understanding of tool use and torque specifications.
For your own safety, SW-MOTECH recommends having installation and/or maintenance carried out by a qualified and certified motorcycle mechanic.
A WARNING: Should you choose to self-install this product, carefully and completely read all intallation and safety instructions before installation and use, and follow all the directions and safety precautions given in the mounting instructions to avoid serious injury or death. Also pay attention to all relevant information in the vehicle manual during intallation and use. IF YOU DO NOT UNDERSTAND ANY PART OF THESE INSTRUCTIONS, OR NEED CLARIFICATION OF ANY INSTRUCTION, DO NOT ATTEMT TO MOUNT THIS PRODUCT WITHOUT CONTACTING SW-MOTECH FOR ASSISTANCE.

PREPARATION : Read the mounting instructions carefully and make sure that all items of the parts list are included.
A CAUTION : Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the engine/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools and wear always safety glasses and hand protection. Have another person help you.
MOUNTING : All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturer specifications or replaced by parts and hardware delivered by SW-MOTECH.
A WARNING : Secure all threads, unless otherwise specified, with medium­strong strength liquid thread locker. Torque specifications undefined by SW-MOTECH must be obtained from the vehicle manufacturer or by a certified motorcycle workshop!

FUNCTION CHECK: After installation also make sure that no moving parts are obstructed, and function of the vehicle is not hindered in any way. Cables and hoses must not rub and/or be pinched.
A WARNING : Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all connections and the proper fit of the product. Installed accessories can change driving behavior/stability of the vehicle.

PARTS LIST READ AND SAVE THESE MOUNTING INSTRUCTIONS

MOUNTING· READ AND SAVE THESE MOUNTING INSTRUCTIONS

1. A WARNING: Always wear eye and hand protection!
   A WARNING: Always use the appropriate tools!
   Clean the surface of the engine guard extension 11 I from grease and dirt.
   Affix the protection stripe 121.

2. Mount the engine guard extension 11 I with clamps 13) to the center stand.
   A,. WARNING: Use a liquid thread locker! Do not fully tighten the screws yet .

3. Attach the engine guard extension 11 I to the centerstand.
   A WARNING: Use liquid thread locker! Tighten the screws as specified.

MOUNTING INSTRUCTIONS

Handguard mounting kit

Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/ operation as well as TOV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.
PREPARATION : Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.
MOUNTING : All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturers· specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker.
Torque specifications undefined by SW-MOTE CH must be obtained from the vehicle manufacturer or by a specialist workshop!
FUNCTION CHECK: After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.

PRODUCT SPECIFIC INFORMATION
After the installation check all operations of all handlebar controls, specifically the throttle, front brake, kill switch and clutch, to ensure they are operating correctly and are in accordance with the OEM specifications. Do not ride the vehicle if any controls are not operating correctly. It may be necessary to move the brake and clutch controls toward the handlebar end by a few millimeters to achieve a correct fit.
Make sure the handlebar can fully turn in either direction. If parts of the product makes contact with the tank at full steering lock, it may be necessary to rotate the handlebar up (forward) slightly to allow adequate clearance.

PARTS LIST

MOUNTING

1. NOTE: Installation is shown for the left side. Repeat for right side with applicable parts.
   If mounted, remove the original hand guards and handlebar end weights from the vehicle.
   NOTE: The internal handlebar weights remain in the handlebar.
   Then reattach the original screws with the flanged spacers and nuts to the handlebar, as shown in the detail drawing. Tighten the original screws with the manufacturer · specified torque.

2. Mount the multi fit clamps [1) to the handlebar.
   ATTENTION: Use liquid thread locker (screws (3) only)! Do not fully tighten the screws yet.

3. Attach the handlebar end adapters 16) to the handlebar ends.
   ATTENTION: Use liquid thread locker!
   Tighten the handlebar end adapters as specified. Attach the bars (7) to both ends of the handlebar end adapters (6). ATTENTION: Use liquid thread Locker!
   Do not fully tighten the screws yet.

4. Attach the inner ends of the bars (7] to the connectors (2. Vehicles with dual-clutch transmission (DCT) – LEFT side: See upper drawing. Vehicles with dual-clutch transmission (DCT) – RIGHT side/Vehicles with manual transmission on both sides: See lower drawing. ATTENTION: Use a liquid thread locker!
   Do not fully tighten the screws yet. Position the bars in the preferred position and tighten all screws in the following order: (8), (11)/(13), (3) & [4)

5. Loosen the cable adjuster a few turns.
   Remove the original screw of the parking brake lock and replace it by Screw [14). Tighten the screw [14) as specified in the parts list.
   Mount the spacer bracket (13] between the brake lever and parking brake sensor, as shown in the drawing and detail drawing. Pay attention that the spacer bracket (13) makes contact with the parking brake sensor.
   Tighten the nut (15) as specified. Set the cable adjuster to the desired position and secure it

KOBRA Handguard Shells

The application list for this product can be found on our website.

Mounting Instructions
ATTENTION: The assembly of this product can be complicated and requires a good technical understanding. If you are not sure of how to do this, have a specialty garage perform the mounting and service. SW-MOTECH accepts no liability for damages caused by improper installation.
ATTENTION: After the installation check all operations of all handlebar controls, specifically the throttle, front brake, kill switch and clutch, to ensure they are operating correctly and are in accordance with the OEM specifications. Do not ride the motorcycle if any controls are not operating correctly. Make sure the handlebar can fully turn in either direction. Check periodically (50 km) that all bolts are tight.
Subject to change. Not responsible for typos.

Mounting

NOTE: Installation is shown for the left side. Repeat for right side with applicable parts. Attach the handguard shells (1] & [2] to the backbones [befor mounting the backbones to the vehicle]. as shown in the drawing.
ATTENTION: Tighten the screws carefully by hand (max. 2 Nm]. Do not overtighten the screws!

Tel./ phone+ 49 (0)6425 / 8168 – 050
Fax / fax+ 49 (0)6425 / 8168 – 10

info@sw-motech.com
www.sw-motech.com

SW-MOTECH GmbH & Co. KG
Ernteweg 7-10
35282 Rauschenberg Germany

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