Beijer ELECTRONICS GT-5442 PWM Output Module User Manual
- September 19, 2024
- Beijer ELECTRONICS
Table of Contents
GT-5442 PWM Output Module
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Specifications
- Channels: 2
- Voltage: 24 VDC
- Current: 0.5 A
- Type: Source
- Connection: Cage clamp
- Terminal: 18 pt removable terminal
Product Usage Instructions
About the G-series System
The GT-5442 PWM Output Module is designed to work with the
G-series system. It allows for IO process data mapping for
efficient system operation.
Specifications
The module meets environmental specifications and has general
and output specifications that ensure reliable performance.
Space Requirements
Ensure adequate space around the module for ventilation and
maintenance purposes.
Mounting
Mount the module securely to a DIN rail using appropriate
mounting hardware.
Connecting Cables
Connect cables to the removable terminal block, following the
provided instructions to ensure proper connections.
FAQ
Q: What do the symbols in the manual mean?
A: The symbols indicate different levels of importance and
provide information on safety precautions and key details about the
product.
Q: How should I handle electrostatic discharge?
A: Avoid touching conductive components and ensure proper
grounding to prevent damage to electronic components.
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User Manual GT-5442 PWM Output Module
2 ch, 24 VDC, 0.5 A, source, cage clamp, 18 pt removable terminal
Doc ID: 131631 2024-07-13
Copyright © 2023 Beijer Electronics AB. All rights reserved.
The information in this document is subject to change without notice and is
provided as available at the time of printing. Beijer Electronics AB reserves
the right to change any information without updating this publication. Beijer
Electronics AB assumes no responsibility for any errors that may appear in
this document. All examples in this document are only intended to improve
understanding of the functionality and handling of the equipment. Beijer
Electronics AB cannot assume any liability if these examples are used in real
applications. In view of the wide range of applications for this software,
users must acquire sufficient knowledge themselves in order to ensure that it
is correctly used in their specific application. Persons responsible for the
application and the equipment must themselves ensure that each application is
in compliance with all relevant requirements, standards, and legislation in
respect to configuration and safety. Beijer Electronics AB will accept no
liability for any damage incurred during the installation or use of equipment
mentioned in this document. Beijer Electronics AB prohibits all modification,
changes, or conversion of the equipment.
Head Office Beijer Electronics AB Box 426 201 24 Malmö, Sweden
www.beijerelectronics.com / +46 40 358600
Table of Contents
1. About This Manual …………………………………………………………………………….. 5 1.1. Symbols Used in
This Manual …………………………………………………………. 5
2. Safety …………………………………………………………………………………………. 6 2.1. Product Certifications
………………………………………………………………… 6 2.2. General Safety Requirements
………………………………………………………… 6
3. About the G-series System ……………………………………………………………………. 7 3.1. IO Process
Data Mapping ……………………………………………………………… 8
4. Specifications …………………………………………………………………………………. 9 4.1. Environmental
Specifications …………………………………………………………. 9 4.2. General Specifications
………………………………………………………………… 9 4.3. Output Specifications
………………………………………………………………… 10
5. Wiring Diagram ………………………………………………………………………………. 11 6. LED Indicator
…………………………………………………………………………………. 13 7. Mapping Data Into the Image Value
…………………………………………………………. 14 8. Parameter Data ……………………………………………………………………………….
15 9. Hardware Setup ……………………………………………………………………………… 16
9.1. Space Requirements …………………………………………………………………. 16 9.2. Mount Module to DIN
Rail ……………………………………………………………. 18 9.3. Mount Removable Terminal Block
……………………………………………………. 21 9.4. Connect Cables to Removable Terminal Block
………………………………………. 21
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About This Manual
1. About This Manual
This manual contains information on the software and hardware features of the
Beijer Electronics GT-5442 PWM Output Module. It provides in-depth
specifications, guidance on installation, setup, and usage of the product.
1.1. Symbols Used in This Manual
This publication includes Warning, Caution, Note and Important icons where
appropriate, to point out safety-related, or other important information. The
corresponding symbols should be interpreted as follows:
WARNING
The Warning icon indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury, and major damage to the
product.
CAUTION
The Caution icon indicates a potentially hazardous situation which, if not
avoided, could result in minor or moderate injury, and moderate damage to the
product.
NOTE
The Note icon alerts the reader to relevant facts and conditions.
IMPORTANT
The Important icon highlights important information.
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Safety
2. Safety
Before using this product, please read this manual and other relevant manuals
carefully. Pay full attention to safety instructions! In no event will Beijer
Electronics be responsible or liable for damages resulting from the use of
this product. The images, examples and diagrams in this manual are included
for illustrative purposes. Because of the many variables and requirements
associated with any particular installation, Beijer Electronics cannot take
responsibility or liability for actual use based on the examples and diagrams.
2.1. Product Certifications
The product has the following product certifications.
2.2. General Safety Requirements
WARNING
· Do not assemble the products and wires with power connected to the system.
Doing so cause an “arc flash”, which can result in unexpected dangerous events
(burns, fire, flying objects, blast pressure, sound blast, heat).
· Do not touch terminal blocks or IO modules when the system is running. Doing
so may cause electric shock, short circuit or malfunction of the device.
· Never let external metallic objects touch the product when the system is
running. Doing so may cause electric shock, short circuit or malfunction of
the device.
· Do not place the product near inflammable material. Doing so may cause a
fire. · All wiring work should be performed by an electrical engineer. · When
handling the modules, ensure that all persons, the workplace and the
packing are well grounded. Avoid touching conductive components, the modules
contain electronic components that may be destroyed by electrostatic
discharge.
CAUTION
· Never use the product in environments with temperature over 60. Avoid
placing the product in direct sunlight.
· Never use the product in environments with over 90% humidity. · Always use
the product in environments with pollution degree 1 or 2. · Use standard
cables for wiring.
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3. About the G-series System
About the G-series System
System overview
· Network Adapter Module – The network adapter module forms the link between
the field bus and the field devices with the expansion modules. The connection
to different field bus systems can be established by each of the corresponding
network adapter module, e.g., for MODBUS TCP, Ethernet IP, EtherCAT, PROFINET,
CC-Link IE Field, PROFIBUS, CANopen, DeviceNet, CC-Link, MODBUS/Serial etc.
· Expansion Module – Expansion module types: Digital IO, Analog IO, and
Special modules.
· Messaging – The system uses two types of messaging: Service messaging and IO
messaging.
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About the G-series System
3.1. IO Process Data Mapping
An expansion module has three types of data: IO data, configuration parameter,
and memory register. The data exchange between the network adapter and the
expansion modules is made via IO process image data by internal protocol.
Data flow between network adapter (63 slots) and expansion modules
The input and output image data depend on the slot position and the data type
of the expansion slot. The ordering of input and output process image data is
based on the expansion slot position. Calculations for this arrangement are
included in the manuals for network adapter and programmable IO modules.
Valid parameter data depends on the modules in use. For example, analog
modules have settings of either 0-20 mA or 4-20 mA, and temperature modules
have settings such as PT100, PT200, and PT500. The documentation for each
module provides a description of the parameter data.
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Specifications
4. Specifications
4.1. Environmental Specifications
Operating temperature UL temperature Storage temperature Relative humidity Mounting Shock operating Vibration resistance Industrial emissions Industrial immunity Installation position Product certifications
-20°C – 60°C -20°C – 60°C -40°C – 85°C 5% – 90% non-condensing DIN rail IEC 60068-2-27 (15G) IEC 60068-2-6 (4 g) EN 61000-6-4/A11: 2011 EN 61000-6-2: 2019 Vertical and horizontal CE, FCC, UL, cUL
4.2. General Specifications
Power dissipation Isolation
UL field power Field power
Single wire Weight Module size
Max. 75 mA @ 5 VDC I/O to Logic: Photocoupler isolation Field power: Non- isolation Supply voltage: 24 VDC nominal, Class 2 Supply voltage: 24 VDC nominal Voltage range: 15-30 VDC Power dissipation: Max. 10 mA @ 24 VDC except load I/O Cable Max. 0.823mm² (AWG18) 63 g 12 mm x 109 mm x 70 mm
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Specifications
4.2.1. Dimensions
Module dimensions (mm)
4.3. Output Specifications
Number of channels Number of outputs Indicators Output voltage Output current
Pulse output frequency Pulse output duty Protection Common type
2 channels 2 outputs, push-pull type 2 green pulse output LEDs Nominal 24 VDC
(depends on field power) 0.5 A per channel, 1.0 A per module Automatically
switch current (sink/source) according to external load Operating temperature:
-40 – 45 : Max 0.5 A per channel 45 – 60 : Max 0.3 A per channel 1-5 kHz ± 0.5
%
0.0 – 100.0 % ±1.0 % (0.1 % / 1 LSB), Ton > 1 us, Toff > 1 us Short protection
2 common (field power 0 V is common)
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5. Wiring Diagram
Wiring Diagram
NOTE
Automatically switch current (sink/source) according to external load.
Pin no. 0 1 2 3 4 5 6 7 8 9 10 11 12
Signal description PWM output channel #0 Field Power 0 V, common PWM output channel #1 Field Power 0 V, common Not connected Not connected Not connected Not connected Not connected Not connected Not connected Not connected Not connected
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Wiring Diagram
Pin no. 13 14 15 16 17
Not connected Not connected Not connected Shield Shield
Signal description
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6. LED Indicator
LED Indicator
LED no. 0 1
Channel Status
Status No signal On signal
LED function / description PMW output channel #0 PMW output channel #1
LED color Green Green
LED Off Green
Indicates No output signal Normal operation
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Mapping Data Into the Image Value
7. Mapping Data Into the Image Value
Input image value
Bit no. Byte 0 Byte 1
Bit 7 Reserved Reserved
Bit 6
Bit 5
Output image value
Bit no. Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7
Bit 7
Bit 6
Bit 5
Frequency CH#0, low byte
Frequency CH#0, high byte
Duty CH#0, low byte
Duty CH#0, high byte
Frequency CH#1, low byte
Frequency CH#1, high byte
Duty CH#1, low byte
Duty CH#1, high byte
Bit 4 Bit 4
Bit 3 Bit 3
Bit 2 Bit 2
Bit 1 Bit 1
Bit 0 Bit 0
NOTE
Range of each Duty is 0 (0.0 %) – 1000 (100.0%). Ex. If Duty value is 365,
then duty rate is 36.5 %.
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Parameter Data
8. Parameter Data
Valid parameter length: 2 Bytes
Bit no. Byte 0 Byte 1
Bit 7 Reserved Reserved
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
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Hardware Setup
9. Hardware Setup
CAUTION
Always read this chapter before installing the module!
CAUTION
Hot surface! The surface of the housing can become hot during operation. If
the device is used in high ambient temperatures, always let the device cool
down before touching it.
CAUTION
Working on energized devices can damage the equipment! Always turn off the
power supply before working on the device.
9.1. Space Requirements
The following drawings show the space requirements when installing the
G-series modules. The spacing creates space for ventilation, and prevents
conducted electromagnetic interference from influencing the operation.
Installation position is valid vertical and horizontal. The drawings are
illustrative and may be out of proportion.
CAUTION
NOT following the space requirements may result in damaging the product.
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Hardware Setup
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Hardware Setup
9.2. Mount Module to DIN Rail
The following chapters describe how to mount the module to the DIN rail.
CAUTION
The module must be fixed to the DIN rail with the locking levers.
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Hardware Setup
9.2.1. Mount GL-9XXX or GT-XXXX Module
The following instructions apply to these module types: · GL-9XXX · GT-1XXX ·
GT-2XXX · GT-3XXX · GT-4XXX · GT-5XXX · GT-7XXX
NOTE
GN-9XXX modules have three locking levers, one at the bottom and two on the
side. For mounting instructions, see the chapter Mount GN-9XXX Module below.
Mount to DIN rail
Dismount from DIN rail
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Hardware Setup
9.2.2. Mount GN-9XXX Module
To mount or dismount a network adapter or programmable IO module with the
product name GN-9XXX, for example GN-9251 or GN-9371, see the following
instructions:
Mount to DIN rail
Dismount from DIN rail
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Hardware Setup
9.3. Mount Removable Terminal Block
To mount or dismount a removable terminal block (RTB), see the instructions
below.
Mount a removable terminal block
Dismount a removable terminal block
9.4. Connect Cables to Removable Terminal Block
To connect or disconnect cables to/from the removable terminal block (RTB),
see the instructions below.
WARNING
Always use the recommended supply voltage and frequency to prevent damage to
the equipment and ensure optimal performance.
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Hardware Setup Connect cable Disconnect cable
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