SW-MOTECH BB Storm Handprotection Instruction Manual
- June 4, 2024
- SW-MOTECH
Table of Contents
BB Storm Hand protection
Instruction Manual
HPR.00.220.85101/B
HPR.00.220.90110
HPR.00.220.10000/B
Handguard mounting kit
Thank you for choosing this premium product from SW-MOTECH.
Please visit our webshop for additional information, such as application
charts and PDF mounting instructions. Any other documents that may be required
le.g, ABE certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical
understanding! For your own safety SW-MOTECH recommends having installation
and/or servicing carried out by a specialist workshop!
SW-MOTECH assumes no liability for damage caused by improper installation
and/or maintenance work!
Carefully follow alt the directions given in the mounting instructions and pay
attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver!
These mounting instructions are written based on our current state of
knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting.
Compatibility with original accessory parts or other manufacturers’ accessory
parts is not guaranteed. Furthermore, BEFORE installing this product, make
sure that all moving parts [e.g. the chain] are in the original state of
maintenance.
Installed accessories can change the driving behavior and/or stability of your
vehicle.
GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration
operation as well as TUV regulations if applicable. If required, register
installed parts in the vehicle documents through an appropriate inspection
authority.
PREPARATION: Read the mounting instructions carefully and make sure that
all items of the parts list are included Make sure that your vehicle is parked
safely and cannot fall over Turn off the engine and remove the ignition key
Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery
when working on the electrical system. Use appropriate tools. Have another
person to help you
MOUNTING: All parts and connections removed from the vehicle must be
reinstalled in accordance with the vehicle manufacturer’s specifications or
replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise
specified, with medium-strength liquid thread locker Torque specifications
undefined by SW-MOTECH must be obtained from the vehicle manufacturer or by a
specialist workshop!
FUNCTION CHECK: After installation make sure that all parts and
connections previously removed are properly replaced. Also, make sure that no
moving parts are obstructed and no function of the vehicle is hindered in any
way. Cables and hoses must not rub and/or be pinched. Before starting to ride,
perform a comprehensive check of all functions. After the first 5O km and then
at regular intervals, check the tightening torque of all screw connections and
the proper fit of the product
PRODUCT SPECIFIC INFORMATION
After the installation checks all operations of all handlebar controls,
specifically the throttle, front brake, kill switch, and clutch, to ensure
they are operating correctly and are in accordance with the OEM
specifications. Do not ride the vehicle if any controls are not operating
correctly.
Make sure the handlebar can fully turn in either direction.
If parts of the product make contact with the tank at full steering lock, it
may be necessary to rotate the handlebar up [forward) slightly to allow
adequate clearance
PARTS LIST
| No | item No | Part | Quantity | Nm” |
|---|---|---|---|---|
| 1 | BAR-S-011 | Backbone | 2/2 | |
| 2 | BE-ST-L/ R | Bar End; teft/ right | 2/ 2 | |
| 3 | M6 16; DIN 7991 | Countersunk Screw | 2/ 2 | |
| 4 | M6 50; DIN 912 | Hexagon Socket Screw | 2/ 2 | 10 |
| 5 | $7-BA | Bolt Adapter | 2/ 2 | |
| 6 | M8 x 40, DIN 7991 | Countersunk Screw | 2/ 2 | 10 |
| 7 | M8 50; DIN 7991 | Countersunk Screw | 2/ 2 | 10 |
| 8 | $7-LA2 | Handle Bar End Adapter | 2 | 10 |
| 9 | S7-SP12 | Spacer;12 mm | 2/ | 10 |
- All measurements in millimeters.
** The second number indicates the total quantity of the part in the delivery.
*** No torque specifications: Use the torque defined by the vehicle manufacturer!
The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.
MOUNTING
NOTE: Installation is shown on the left side. Repeat for the right side
with applicable parts.
Attach the bar ends (2) to the backbones (11), as shown in the drawing.
ATTENTION: Use a liquid thread locker!
Tighten the screws as specified. 
Option A
Handlebars with fixed 6 mm internal thread.
ATTENTION: Triumph models with 5 mm thread we recommend to drill and tap to 6
mm!
Option B
Handlebars with fixed 8 mm internal threads (must remove handlebar end
weights].
Fits many Kawasaki models with the handlebar protruding past the end of the
grips.
Option C
Handlebars with fixed 8 mm internal thread (must leave handlebar end weight in
place].
Fits to the end of the handlebar weight on many BMW models.
Attach the bar ends (2] to the handlebar ends, as shown in the drawing.
ATTENTION: Use liquid thread locker!
Tighten the screws as specified.
MOUNTING INSTRUCTIONS
READ AND SAVE THESE MOUNTING INSTRUCTIONS
Handguard Mounting Kit Addition
Thank you for choosing this premium product from SW-MOTECH.
Please carefully read and understand all instructions, safety messages and
warnings in this mounting instruction prior to installation and use of this
product to avoid injury.
This product was developed for vehicles in their factory setting.
Compatibility with original accessory parts or other manufacturers’ accessory
parts is not guaranteed. Visit our webshop for additional information, such as
application charts and PDF mounting instructions. Any other documents that may
be required (e.g. ABE certifications), are also available for download at our
webshop. Keep these mounting instructions as a reference.
SW-MOTECH assumes no liability for damage caused by improper installation
and/or maintenance work!
SAFETY ALERT SYMBOL
This safety alert symbol is used throughout these mounting instructions to
warn of the possibility of death, bodily injury or other warnings. The words
DANGER, WARNING, and CAUTION are used with this safety alert symbol
to convey important safety messages and information related to the
installation and use of this product. These words along with the safety alert
symbol mean:
DANGER: Indicates a hazardous situation that, if not avoided, will result
in death or serious injury!
WARNING: Indicates a hazardous situation that, if not avoided, could
result in death or serious injury!
CAUTION: Indicates a hazardous situation that, if not avoided, could
result in minor or moderate injury!
NOTICE: Important information, but not death or injury related [property
damage only]!
WARNING: The installation and/or maintenance of this product requires
advanced mechanical skills, the proper tools, and a thorough understanding of
tool use and torque specifications.
For your own safety, SW-MOTECH recommends having installation and/or
maintenance carried out by a qualified and certified motorcycle mechanic.
WARNING: Should you choose to self-install this product, carefully and
completely read all intallation and safety instructions before installation
and use, and follow all the directions and safety precautions given in the
mounting instructions to avoid serious injury or death. Also pay attention to
all relevant information in the vehicle manual during installation and use.
IF YOU DO NOT UNDERSTAND ANY PART OF THESE INSTRUCTIONS OR NEED CLARIFICATION
OF ANY INSTRUCTION, DO NOT ATTEMT TO MOUNT THIS PRODUCT WITHOUT CONTACTING
SW-MOTECH FOR ASSISTANCE.
PREPARATION: Read the mounting instructions carefully and make sure that all
items of the parts list are included.
CAUTION: Make sure that your vehicle is parked safely and cannot fall
over. Turn off the engine and remove the ignition key. Let the engine/exhaust
cool off if necessary. Disconnect the vehicle battery when working on the
electrical system. Use appropriate tools and wear always safety glasses and
hand protection. Have another person help you.
MOUNTING: All parts and connections removed from the vehicle must be
reinstalled in accordance with the vehicle manufacturer specifications or
replaced by parts and hardware delivered by SW-MOTECH.
WARNING: Secure all threads, unless otherwise specified, with medium
strong strength liquid thread locker. Torque specifications undefined by
SW-MOTECH must be obtained from the vehicle manufacturer or by a certified
motorcycle workshop!
FUNCTION CHECK: After installation also make sure that no moving parts are
obstructed, and function of the vehicle is not hindered in any way. Cables and
hoses must not rub and/or be pinched.
WARNING: Before starting to ride, perform a comprehensive check of all
functions. After the first 50 km and then at regular intervals, check the
tightening torque of all connections and the proper fit of the product.
Installed accessories can change driving behavior/stability of the vehicle.
PARTS LIST
READ AND SAVE THESE MOUNTING INS RUCTIONS
| No | item No | Part | Quantity | Nm” |
|---|---|---|---|---|
| 1 | BAR-S-011 | Backbone | 2/2 | |
| 2 | BE-ST-L/ R | Bar End; teft/ right | 2/ 2 | |
| 3 | M6 16; DIN 7991 | Countersunk Screw | 2/ 2 | |
| 4 | M6 50; DIN 912 | Hexagon Socket Screw | 2/ 2 | 10 |
| 5 | $7-BA | Bolt Adapter | 2/ 2 | |
| 6 | M8 x 40, DIN 7991 | Countersunk Screw | 2/ 2 | 10 |
| 7 | M8 50; DIN 7991 | Countersunk Screw | 2/ 2 | 10 |
| 8 | $7-LA2 | Handle Bar End Adapter | 2 | 10 |
| 9 | S7-SP12 | Spacer;12 mm | 2/ | 10 |
MOUNTING· READ AND SAVE THESE MOUNTING INSTRUCTIONS
WARNING: Always wear eye and hand protection!
WARNING: Always use the appropriate tools!
NOTICE: Installation is shown on the left side. Repeat for the right side
with applicable parts.
Attach the bar ends (2] to the bars (1).
WARNING: Use a liquid thread locker!
Tighten the screws as specified.
Remove the original handlebar end weights.
Attach the bar ends (2] to the handlebar ends, as shown in the drawing.
WARNING: Use a liquid thread locker!
Tighten the screws as specified.
PRODUCT SPECIFIC INFORMATION
NOTICE: Observe the country-specific regulations concerning vehicle registration/operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.
BB STORM Handguard Shells
Mounting Instructions
ATTENTION: The assembly of this product can be complicated and requires a
good technical understanding. If you are not sure of how to do this, have a
specialty garage perform the mounting and service. SW-MOTECH accepts no
liability for damages caused by improper installation.
ATTENTION: After the installation checks all operations of all handlebar
controls, specifically the throttle, front brake, kill switch and clutch, to
ensure they are operating correctly and are in accordance with the OEM
specifications. Oo does not ride the motorcycle if any controls are not
operating correctly. Make sure the handlebar can fully turn in either
direction. Check periodically [50 km] that all bolts are tight. Subject to
change.
Not responsible for typos. 
Mounting
NOTE: Installation is shown on the left side. Repeat for the right side
with applicable parts.
Attach the handguard shells [1] & [2] to the backbones [before mounting the
backbones to the vehicle), as shown in the drawing.
ATTENTION: Tighten the screws carefully by hand [max. 2Nm). Do not
overtighten the screws!
SW-MOTECH GmbH &Co. KG Entered 8/10
35282 Rauschenberg
Germany
Tel, +49 (0) 64 25/8 16 8-00
Fax +49 (0) 64 25/8 16 8-10
info@sw-motech.com
www.sw-motech.com