Braeburn 5400 Programmable Thermostat Installation Guide

Braeburn 5400 Programmable Thermostat

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WARNING
Important Safety Information

• Always turn off the power to the air conditioning or heating system prior to Installing, removing, cleaning, or servicing the thermostat.
• This thermostat is a dual-power thermostat and either requires 24 Volt AC Power or two (2) properly installed “AA” Alkaline batteries for normal operation and control of the heating or cooling system.
• Properly installed batteries will allow the thermostat to retain clock settings in the event of loss of AC Power due to power outage or rolling blackouts when used as a hardwired thermostat.
• This thermostat should only be used as described in this manual. Any other use is not recommended and will void the warrant

Specifications

• Electrical Rating: 24 Volt AC (18-30 Volt AC)
• 1 amp maximum load per terminal
• 6 amp maximum load (all terminals)
• Control Range: 45º – 90º F (7º C – 32º C)
• Accuracy: +/- 1º F (+/- .5º C), +/- 3% RH
• AC Power: 18-30 Volt AC
• DC Power: 3.0 Volt DC (2 “AA” Alkaline batteries included)
•  Compatibility: Compatible with low-voltage single-stage or multi-stage
• Heat / Cool systems, including heat pumps with up to three stages of heating and two stages of cooling.
• This thermostat can also be used on 250 to 750-millivolt heating-only systems.
• Terminations: A/D, H, G, Rc, Rh, W2, B, O, Y1, Y2, W1/E/W3, C, L, S1, S2

Installation

Replacing Existing Thermostat
Most existing thermostats have three parts:

• The cover may snap or hinge over the existing thermostat.
• The electronics or body controls the existing system.
• The sub-base, where the wires attach through the wall to the existing system.
  1. Always turn off power to the air conditioning and heating system prior to removing the existing thermostat.
  2. Carefully remove the cover and electronics body from the old thermostat sub-base. Depending on the brand, these parts may pull off or need to be unscrewed. The old sub-base should remain wired and on the wall until steps 4 and 5.
  3. Label every old wire with the letter of the connection to which the wire is attached. Example letters are R, M, Y, etc. Depending on the brand of the old thermostat, your letters may be different. (continued on page 2)
  4. After labeling the old wires, loosen each connection and remove them from the old sub-base. Secure the wires to prevent them from slipping into the opening in the
  5. Remove the old sub-base from the wall, again being careful that the wires do not slip into the opening in the old thermostat.

Old Terminal from Existing Thermostat| New Terminal for New Thermostat (Model 5400)| **Terminal Description**
---|---|---
A, DHM| A/D| External Air output or Fan Speed Reduction Relay
H| H| Humidifier Output
G or F| G| Fan Control
| Rc| 24 Volt AC (Cooling for Dual Transformer Systems)
R, V-VR or VR-R| Rh| 24 Volt AC
W1, W2 or W-U| W2| Stage 2 Heating
B| B| Reversing Valve (Heating)
O or R| O| Reversing Valve (Cooling)
Y, Y1 or M| Y1| Stage 1 Compressor
Y2| Y2| Stage 2 Compressor
W1/E/W3| W1/E/W3| 1st Stage Heating for Conventional Systems or Emergency Heating for 3 Stage Heat Pumps
C, X or B| C| 24 Volt AC, Transformer Common
L or X| L| System Malfunction Indicator
S1| S1| Optional Remote Sensor
S2| S2| Optional Remote Sensor

NOTE:  This thermostat is designed for use on low voltage 24-volt AC single-stag or multi-stage systems, including heat pumps with up to three stages of heating and two stages of cooling. Do not use this thermostat on systems with a voltage higher than 30 Volts AC. This thermostat requires a transformer common wire for proper installation if used as a hardwired thermostat.

Installing New Thermostat
NOTE:  When installing this thermostat in a new location, following a few simple guidelines and the applicable building codes will give the best results. Install the thermostat in a location that provides good airflow by avoiding areas behind doors, near corners, air vents, direct sunlight or heat- generating devices. The wiring must conform to all building codes and ordinances as required by local and national code authorities having jurisdiction for this installation.

1. Always turn off the power to the air conditioning and heating system prior to installing this thermostat.
2.  Locate the release latch on the bottom (not the back) of the thermostat. Press the release latch in and separate the body from the sub-base of the thermostat. Because this thermostat has 15 possible connection points, you may need to apply moderate force to separate the parts.
3. Set the thermostat electronics and cover them down on a clean surface. Place the sub-base on the wall in the desired location.
4. Using the slotted mounting holes in the sub-base, mark the placement of the mounting holes through the slots and onto the wall. Ensure the wires come out of the wall into the center hole of the sub-base.
5. After verifying the drill will not damage items in the wall, use a 3/16 drill to create the mounting holes. Gently tap the supplied plastic anchors into the holes in the wall.
6. Place the thermostat sub-base against the wall in the desired location. Ensure the thermostat is level, the wires are inserted in the opening, and the mounting holes are aligned with the slots on the sub-base.
7. Fasten the sub-base to the wall using supplied screws into the plastic wall anchors.
8. Connect wires to the quick wiring terminal blocks. Use the wiring diagram chart to ensure the old and new connections are correct.
9. To prevent electrical shorts and potential damage to the thermostat, make
10. Locate the thermostat body, and ensure the cover is still installed properly. Using the mounting tabs on the top of the sub-base as a guide or hinge, close up the thermostat case by pivoting the body and cover closed. The latch on the bottom of the thermostat will click when the case is properly closed. Because this thermostat has 15 possible connection points, you may need to apply moderate force to close the case. (continued on page 3)

Installing New Thermostat (continued)

Flip the front thermostat cover up and open the battery compartment door. Locate the positive [+] ends of the batteries and match them with the positive [+] terminals located in the battery compartment. Install the two new “AA” alkaline batteries (supplied). Close the battery compartment door. Restore system power and proceed to program and system checkout.

Quick Reference

1. SYSTEM Button: Select AUTO (Heat/Cool), COOL, OFF, HEAT or EMER.
2. PROG Button: Program setup mode; selects set point time, set point temperature, and fan setting for each program. Scrolls backward between installer setup screens.
3. HOLD Button: Enables extended hold, clears extended hold or temporary override. RETURN Button: Scrolls between installer setup screens, or returns the unit to the normal
4. mode from program mode. Option setting mode for stage differential and residual cooling Is entered when holding the RETURN button for 4 seconds when in normal mode.
5. DAY/TIME Button: Selects hour, minute, and day setting. Select program day in the program setting mode.
6. FAN Button: Selects AUTO, ON, CIRC (recirculate), and PROG (program) modes.
7. RESET Button: Located on the front of the thermostat. See Page 5 for a list of all functions that will return to their factory default settings after the RESET button is pressed.
8. Button: Turns on the backlight for 10 seconds.
9. Button: Increases setting (time, temperature, etc.). Scrolls between option settings.
10. Button: Decreases setting (time, temperature, etc.). Scrolls between option settings.
11. RETURN and PROG Buttons: When pressed at the same time, the returns unit to the normal mode from the Installer setup option mode. To enter installer mode, press and hold both the RETURN and the arrow button for 3 seconds. PROG and DAY/TIME Buttons: When pressed at the same time, displays the current room humidity and humidification set points. HOLD and PROG Buttons: When pressed at the same time, displays the outdoor sensor if installed and enabled. CLEAR Button: Located on the back side of the circuit board; resets thermostat to all factory default settings. See Page 4 and 5 for a complete listing.

Programming Installer Settings

Status After CLEAR–Factory Default Settings
At initial power-up or after Installer CLEAR is pressed, the thermostat is reset to factory defaults. Installer CLEAR is located on the circuit board.

(28.0° C) for Cool
Temperature scale| Fahrenheit
Operating program| DAY program, Monday
Low-battery warning| Off, to be renewed within 5 seconds
AC interrupted warning| Off, to be renewed within 5 seconds
1st stage differential| .5° F (0.2° C)
2nd stage differential| 2° F (1.0° C)
3rd stage differential| 2° F (1.0° C)
Programming| 7 Day, 4 Event
Deadband| 3° F
Residual Cooling Fan Delay| 60 seconds
Short cycle protection timer| On, 5 minutes, Reset
Adaptive Recovery Mode| ON
Output relays| All turned off
Recirculating Fan| Timer reset, with 24 min OFF, 12 min ON, Lock OFF
Extended Hold| Long (indefinite)
Filter Check Monitor| 0 days-No Warning, Timer reset
Keypad Lock| Complete (level 2), unlocked, 555 universal code
System type| Conventional, Single Stage
1st Stage Heat Fan Control| Gas
2nd Stage Heat Fan Control| Electric
Fossil Fuel Compressor Lock| Off
Auto Changeover| Enabled
Compressor Outage Protection| Off, Timer reset
Temperature Sensor| Internal
12 / 24 Hour Clock| 12 hour
Adjustment Limit from Set Point| 0, OFF
AC Interrupt Warning Mode| OFF
User Profile| Residential
Compressor Balance Point| 0 deg – No Lockout

Status After CLEAR–Factory Default Settings (continued)

Status After RESET–Factory Default Settings
When the User RESET button is pressed, the following options will reset to the factory defaults. All other settings are saved when the RESET button is pressed

Manual). For manual mode: Heat – 62° F, Cool – 83° F.
Clock| 12:00 pm, Monday
1st stage differential| .5° F (0.3° C)
2nd stage differential| 2° F (1.0° C)
3rd stage differential| 2° F (1.0° C)
Filter, UV and Humidity Pad Check Monitor| 0 days-No Warning, Timer reset
Adjustment Limit from Set Point| 0, OFF
Temperature Hold| Permanent and temporary hold cleared, reset to Long Hold
Short Cycle Timer| Reset
Recirculating Fan| Timer reset, 24 minute off cycle. With recirculating lock set, fan state defaults to CIRC.
Humidification Setting| 10%
Dehumidification Setting| 80%
Maximum Temporary Override Duration| 4 hours

Setting Thermostat Installer Options

The Installer Options section allows the system and programming parameters to be set up at installation. The Installer Options mode is menu driven. As the different options are programmed you may eliminate specific options. For example, if the system is set to the single-stage heat pump, Option 8, selecting the AUX stage fan control will no longer be available. The Installer Option mode is entered by holding the RETURN and or buttons together for 3 seconds. Installer Option 1 (Residential or Commercial) will be displayed. Pressing the or buttons will scroll between choices. To scroll to the next installer option, press the RETURN button. To scroll backward between installer options, press the PROG button. The thermostat will return to the normal operating mode by pressing the RETURN and PROG buttons at the same time.
NOTE: The thermostat will return to normal operating mode automatically after 30 seconds if no buttons are pressed.
NOTE: Any changes to Installer Option 6 (System Type) will cause Options 7, 8, 9, 10, and 11 to reset to the default values that are dependent on system selection.
NOTE: Any changes to Installer Options 1 through 6 will cause all User Options and Programming to reset to their default values if the User Options were previously programmed. See User Manual, Section 2.

Setting Thermostat Installer Options (continued)

1. Selects Residential or Commercial (BUS) profile. Determines programming events per day. If Residential is selected, 4 events per day are available. If Commercial is selected, 2 events per day are available. Only the 7-day programmable mode is available for the Commercial profile.

2. Selects the programming mode, either full 7-day or 5-2 day (weekday- weekend) programming or non-programmable. If the Commercial profile was selected in step 1 this option is not available.

3. Selects either a 12-hour or 24-hour clock.

4. Selects a preferred temperature scale of either ºF or ºC.

5. Selects Auto Changeover on or off. When off is selected, the AUTO icon will not be displayed when selecting the system options with the system switch. When Auto Changeover mode is enabled and selected, the system automatically switches between heating and cooling when the room temperature meets the programmed heating or cooling set points.

6.  Selects single-stage conventional (11C), 2-stage conventional (22C), single-stage heat pump (11HP), 2-stage heat pump (22HP), or 3-stage heat pump (32 HP). Any change made to the system type resets Installer Options 7 through 11 to their default values depending on the system selected.

7. Selects between 1st stage gas or electric heat Fan Control. This Installer Option is not available with a heat pump system.

8. Selects aux-stage gas or electric heat Fan Control. This Installer Option is only available with a 2 or 3-stage heat pump system.

9. For heat pump units with an electric auxiliary stage, both the first and second stages of heating will run when a call for second-stage heat is made. For heat pump units with a fossil fuel auxiliary stage, the compressor stage(s) will be locked out one minute after a second stage heat call, and the second stage will only be used. NOTE: Can be overridden by auxiliary balance point. See item 25 on page 11 for details.

10. Select between turning the AC power interrupt warning off or on. During a power loss, the thermostat will display an outage warning. The system clock will continue to run, and all settings will be maintained until the outage period is over. This Installer Option is only available when the thermostat is installed as a hardwired unit.

11. This thermostat provides cold weather compressor protection by locking out the compressor stage (1st stage) of heating for a period of time after a power outage greater than 60 minutes. The lockout period is one hour less than the outage time, up to a maximum of 12 hours. During that period of time, the auxiliary heat stage will still be available to maintain the set point temperature. The compressor lockout can be disabled by setting this option to OFF.
    This thermostat includes an automatic compressor protection feature to avoid potential damage to the cooling system from short cycling. This thermostat automatically provides an adjustable delay after turning off the cooling system output to protect the compressor. This protection is also present in the heat mode of operation on single-stage heat pump systems to protect the compressor.

12. During the COOL mode of normal operation, the fan will stay on for 60 seconds after the cooling system has satisfied the set point temperature and has turned off the compressor. This allows the system to provide higher efficiency during cooling operation. The delay is selectable between 0, 30, 60 or 90 seconds.

13. The Recirculating Fan can be “locked on”, so that the only fan selections available to the user are CIRC and ON. The Recirculating Fan Mode provides more even temperature distribution and improves indoor air quality by circulating air through the furnace filtration system more often. By locking the Recirculating Fan on, the user will only have the option to run the fan all the time (ON) or use the Recirculating Fan Feature (CIRC). If the Recirculating Fan lock is set to off, the thermostat is put into the Recirculating Fan Mode by pressing the FAN button until the CIRC icon is displayed. If no call for heating or cooling occurs within the fan off cycle set in the User Options (see User Manual), the fan will run for 24 minutes. When the fan lock is set to on, the highest setting, 120 minutes, will run the fan least often – 9% minimum running time. The lowest setting, 24 minutes (factory default), will run the fan most often –33% minimum running time. The Recirculating Fan feature is available in the COOL, OFF, HEAT, or EMER modes.

14. Enables or disables the ARM™ feature. During ARM™, room temperature is recovered gradually by turning on the heating or cooling before the end of the setback period. In a multi-stage configuration, room temperature is recovered gradually by using only the first stage heating or cooling until the last 20 minutes, to minimize the use of the 2nd stage heating or cooling. The set point temperature is changed to that of the upcoming comfort program temperature. The start time of recovery is based on the difference between the current room temperature and the upcoming comfort program set point temperature. The recovery to the upcoming heating set point starts 10 minutes before the upcoming set point time for each degree of temperature change required, up to a maximum of 2 hours. The recovery to the upcoming cooling set point starts 15 minutes before the upcoming set point time for each degree of temperature change required, up to a maximum of 3 hours. ARM™ does not operate when the unit is in the temporary or permanent HOLD mode or if the program is temporarily overridden or if emergency heat is selected for multi-stage heat pumps. If the ARM™ feature is disabled the thermostat will recover the set point temperature at the programmed set point time after the setback period ends.

15. If a Braeburn® indoor or outdoor remote sensor is connected during installation, the thermostat will automatically detect the type of sensor. When an indoor sensor is detected, you may select between internal (sensI), external (sensE), or averaging (sensA) of internal and external for temperature control. When an outdoor sensor is automatically detected, the thermostat will remove the choices for indoor sensing from the menu and enable outdoor measurement.

16. The outdoor sensor may be used to determine if balance points have been exceeded, for outdoor temperature-dependent humidity control, and for outdoor temperature display. For proper auto-detection, you must use a Braeburn brand external sensor. Should the external sensor become unwired, the thermostat will retain the settings, but the balance points, temperature-dependent humidity control, and outdoor temperature display will be disabled until the external sensor is repaired. Test the operation of the external sensor by pressing the PROG and HOLD buttons at the same time.

17. The keypad lockout feature has two levels of security. Level one locks all buttons (including the reset) except for the, and backlight buttons. Level 2 locks the entire keypad except for the backlight button. The buttons can be pressed together to enter the lock code but the buttons do not work individually to adjust the temperature. The lock level is set during the Installer Options and the lock code is set in the User Options. See the User Manual, Section 2.

18. Selects between disabling humidification (NONE), manual control (DEP), or independent control (IND). The DEP set controls humidification only during heating calls. The IND setting allows humidification output in the heat mode but does not require a heat call. Braeburn recommends that the IND setting only be used with systems designed for low air temperature humidification such as steam humidification. Always ensure the heat exchanger or other system parts are NOT exposed to excess water from condensation or other sources. When there is any doubt, use the NONE or DEP setting.

19. Only available if the outdoor sensor is connected and humidification is enabled. Select between turning the Automatic Humidity Set Point limit OFF or ON. Selecting OFF lets you set the Automatic Humidity Set Point manually. Selecting ON limits the automatic set point which reduces the chance of condensation on windows.

20.  Enables or disables Dehumidification.

21. Zero-stage dehumidification differential selects the number of degrees the system is allowed to over-cool in attempting to reduce humidity. Options available when dehumidification is enabled are 1°, 2°, or 3° F. (continued)

22. Feature accommodates either a normally open relay or a normally closed Selects between Dehumidification fan speed limiting off (NO), or on D output normally active (NA) and D output normally inactive (NI).

23. When Auto Changeover mode is enabled and selected, the system automatically switches between heating and cooling when the room temperature meets the normal criteria for either a heating or cooling There is a forced separation (dead band) between the heating and cooling set points, so the systems do not work against each other. This option selects Auto Changeover Dead Band of 2º, 3º, 4º or 5º F. The default is 3º F unless dehumidification is enabled. When dehumidification is enabled, the headbands are as follows:

24. Only available with multi-stage heat pump and outdoor sensor Locks out the use of the compressor heat stage for outside air temperatures less than the installer set. Select from no lockout or a setting between 10º F to 50º F (-9º C to 10º C).

25. Only available with multi-stage heat pump and outdoor sensor Locks out the use of the auxiliary heat stage for outside air temperatures over installer set. Select from no lockout or a setting between 70º F to 40º F (21º C to 4º C).  NOTE: This balance point overrides the fossil fuel compressor lockout. If the lockout is set to AG and the outdoor temperature is over the AUX balance point, the compressor will remain on during a second stage call. The unit will recover to the set point without the AUX stage.

26. Selects Outside Air Intake Scroll between none (disabled), economizer mode, and time of day mode. Enables the operation of an outside air damper system in either the economizer mode or time of day mode. Not available unless the Dehumidification Fan Speed Limiting is set to NO. Available only in commercial mode.

27. Selects the heating set point upper limit, and scrolls between 90º F and 60º F (32º C and 10º C).

28. Selects the cooling set point lower limit, and scrolls between 45º F and 80º F (7º C and 27º C)

Option Setting| Temperature Control| Balance Points and Humidity Set Limit Control, Outdoor Display
---|---|---
sens I (Internal Thermostat Sensor)| At Thermostat| N/A
sens R (Remote Indoor Sensor)| At Remote Sensor| N/A
sens A (Internal and Remote)| Average between Internal and Remote| N/A
Dehumidification Zero Stage Differential| Allowable Dead Band
---|---
Dehumidification not Enabled| 2, 3, 4 or 5˚ F
1˚ F| 3, 4, or 5˚ F
2˚ F| 4 or 5˚ F
3˚ F| 5˚ F
Time Step / Override| Cooling Call| External Air Output (A)
---|---|---
| | Economizer Mode| Time of Day Mode| Disabled
Occupied| YES or NO| ON| ON| OFF
Unoccupied| YES| ON| OFF| OFF
NO| OFF| OFF| OFF
Override| YES or NO| ON| ON| OFF

WARNING! Read BEFORE Testing

Do not short (or jumper) across terminals on the gas valve or at the heating or cooling system control board to test the thermostat installation. This could damage the thermostat and void the warranty.

• Do not select the COOL mode of operation if the outside temperature is below 50º F (10º C). This could possibly damage the controlled cooling system and may cause personal injury.
• This thermostat includes an automatic compressor protection feature to avoid potential damage to the cooling system from short cycling. The default is to provide a 5-minute delay after turning off the cooling or heating output to protect the compressor. This default can be changed in Section 4, Option 12, Programming Installer Options.
  NOTE: Test your thermostat prior to programming any user settings. Pressing the Installer CLEAR button will reset the thermostat to all factory default settings. See Page 4 and 5 for a complete listing. See Page 5 for a list of all functions that will return to their default settings after the RESET button is pressed.

1. Using the system button, scroll through settings on the left side of the display to HEAT.
2. Press the button on the keypad until the set point temperature setting is a minimum of 3 degrees higher than the current room temperature. The heating system should start within several seconds. The fan may not turn on immediately due to the heating system’s built-in fan delay.
3. Scroll through system settings to OFF. The heating system should stop within several seconds.
4. Scroll through system settings to COOL.
5. If the compressor has previously been running, then you must wait 5 minutes, or until the installer programmed delay set in Section 4, Option 12, for the automatic compressor short cycle protection period to expire. You can also press the RESET button to bypass this feature for initial testing purposes. See Section 4, Page 5 for a list of all functions that will return to their factory default settings after the RESET button is pressed.
6. Press the button on the keypad until the set point temperature is a minimum of 3 degrees lower than the current room temperature.
7. The cooling system should start within several seconds. Scroll through system settings to OFF. The cooling system should stop within 90 seconds (dependent on the setting of the Residual Cooling Fan Feature).
8. Scroll the fan settings to ON, the system blower should start.
9. Scroll the fan settings to AUTO, the system blower should stop.
10. If the thermostat is controlling auxiliary equipment, adjust the thermostat setting to test the humidifier, economizer, etc. if applicable.

Wiring Diagrams

One and Two Stage Heat Pump Systems

NOTES

1. A Transformer Common connection is not required for the battery-only operation of the thermostat.

2. Second Stage Control connections are not used for single-stage heating or cooling systems.

3. For units requiring reversing valve to be energized during heating, connect reversing valve to the B terminal. For units requiring reversing valve to be energized during cooling, connect reversing valve
   to the O terminal.

4. Required for units with 2-stage heat only.

5. For 2-stage heat units not having a separate Emergency Heat Terminal, add an installer-supplied jumper.

6. Remote Sensor Terminals can be either for Outdoor or Indoor Remote sensors depending on installer settings.

7. The terminal can be used either for Outside Air Control or Dehumidification Fan Speed Reduction depending on installer settings.

8. If L Terminal is used, 24VAC common (C terminal) must be connected. 

NOTES

1. A Transformer Common connection is not required for the battery-only operation of the thermostat.
2. For units requiring reversing valve to be energized during heating, connect reversing valve to the B terminal. For units requiring reversing valve to be energized during cooling, connect reversing valve to the O terminal.
3. Remote Sensor Terminals can be either for Outdoor or Indoor Remote sensors depending on installer settings.
4. The terminal can be used either for Outside Air Control or Dehumidification Fan Speed Reduction depending on installer settings.
5. If L Terminal is used, 24VAC common (C terminal) must be connected.

Braeburn Systems LLC, as an Energy Star partner, has determined that this product meets the Energy Star Guidelines developed by the U.S. Environmental Protection Agency & the U.S. Department of Energy for maximum energy efficiency. Braeburn Systems LLC warrants each new Braeburn thermostat against any defects that are due to faulty material or workmanship for a period of five years after the original date of purchase by a professional service technician. This warranty and our liability do not apply to batteries, nor does it include damage to merchandise or the thermostat resulting from accident, alteration, neglect, misuse, improper installation or any other failure to follow Braeburn installation and operating instructions. Braeburn Systems LLC agrees to repair or replace at its option any Braeburn thermostat under warranty provided it is returned postage prepaid to our warranty facility in a padded carton within the warranty period, with proof of the original date of purchase and a brief description of the malfunction. This limited warranty does not include the cost of removal or re-installation. This warranty gives you specific legal rights and you may also have other rights that vary from state to state or province to province. Answers to any questions regarding our limited warranty may be obtained by writing our corporate offices.

WARRANTY FACILITY:  Braeburn Systems LLC Attn: Warranty Department 2215 Cornell Avenue Montgomery, IL 60538 Braeburn Systems LLC
2215 Cornell Avenue Montgomery, IL 60538
Technical Assistance: www.braeburnonline.com
Call us toll-free: 866-268-5599 (U.S. Only)
630-844-1968 (Outside the U.S.)
©2008 Braeburn Systems LLC Patents Pending All Rights Reserved.

Braeburn 5400 Programmable Thermostat Installation Guide

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