CORDIVARI 1 XL Coated Domestic HOT Water Calorifier Instruction Manual

October 30, 2023
CORDIVARI

**CORDIVARI 1 XL Coated Domestic HOT Water Calorifier Instruction Manual

**

APPLICATION

Production and storage of domestic hot water (DHW). All the connections are aligned on the front and on the back for quick  and easy installation.

MATERIAL

Mild steel Polywarm® coated (Attestation ACS – SSICA – EN 16421 – WRAS)

HEAT EXCHANGER

Mild steel Polywarm® coated heat exchanger.

INSULATION

HARD: High thermal insulation with ecological polyurethane hard foam. SOFT: NOFIRE®    polyester fl eece 100% made of recyclable material, with high thermal insulation. Fireresistance class B-s2d0 according to EN 13501. HARD FOAM (CLASS “A” MODELS): rigid polyurethane foam for high thermal insulation with  a vacuum sheet of highly insulating material. Grey PVC external lining.

CATHODE PROTECTION

Magnesium anode.

DRAIN

External confl uence through drain connection.

GASKET- FLANGE PLATE

Silicone gaskets suitable for water intended for human consumption (tested according to 98/83/CE), max temperature up to 200°C. Mild steel inspection fl ange plate with Polywarm® and connection for electric heater.

WARRANTY

5 years (See general sales conditions and warranty)

ACCESSORIES AND SPARE PARTS

See Accessories section for the entire list.

Applications

BOLLY

Model| INSULATION| [m2]|
---|---|---|---
200| 3104162330011| 2| B
300| 3104162330012| 3,4| B
400| 3104162330013| 4,4| C
500| 3104162330014| 5,4| C
800| 3104162330015| 6,0| B
1000| 3104162330016| 6,5| B

BOLLY

Model| insulation| |
---|---|---|---
800| 3104162320007| 6,0| C
1000| 3104162320008| 6,5| C

BOLLY

200 3104162330051 2 A
300 3104162330052 3,4 A
500 3104162330053 5,4 A

ACCESSORIES

ELECTRIC IMMERSION HEATERS

|

MONOPHASE

---|---
 | 1,5 kW| 2 kW| 3 kW
 | 5240000000051| 5240000000052| 5240000000053
Mod.| Heated volume by electric immersion heater [lt]| Ignition time from 10 °C to 45 °C with electric immersion heaters [min]
200| 159| 285| 214| 142
300| 235| 421| 316| 210
400| 353| 632| 474| 316
500| 413| 741| 555| 370
800| 668| 1197| 898| 598
1000| 874| 1565| 1174| 783

THREEPHASE


4 kW| 5 kW| 6 kW| 9 kW| 12 kW
5240000000047| 5240000000048| 5240000000049| 5240000000050| 5240000000031
Ignition time from 10 °C to 45 °C with electric immersion heaters [min]
//| //| //| //| //
158| //| //| //| //
237| //| //| //| //
278| 222| //| //| //
449| 359| 299| 199| //
587| 470| 391| 261| 196

HEAT MANAGER kit + electric resistance with probe and 3m cable

Art. Nr. ELECTRICAL RESISTANCE
5240000000074 1,5 kW
5240000000075 2 kW

Titanium electronic anode

For art. nr. and prices please see Accessories section

  STORAGE HEAT EXCHANGER
Model Pmax Tmax
200 ÷ 800 10 ba 90 °C
1000 8 bar

Description

A Domestic hot water outlet
B Recirculation
C Connection for instrumentation 1/2″ G F
D Connection for electric immersion heater
E Connection for magnesium anode 1″1/4 G F
F Primary circuit inlet 1″1/4 G F
G Primary circuit outlet 1″1/4 G F
K Flange for inspection
M Domestic cold water circuit inlet
O Drain 1″1/4 G F- for models <800
P Drain 3/4″ G F – for models >500

BOLLY® 1 XL WB +XL WB CLASS A (HARD FOAM INSULATION)

                 [lt]| [Kg]| [mm]|  |  |  |  |  | Connections F|
---|---|---|---|---|---|---|---|---|---
**200** 188,8| 96|     //    1440 550  1560    71     215   285 325| 405| 1055| 1190| 1190| Øi120/Øe180
| _3/4″ 3/4″_ 1″1/4| 1″1/2
__**300 290,5 | 130|     //    1500 650  1650    71     241 321   381| 431| 1091| 1211| 1211| Øi120/Øe180 | 1″      1″ 1″1/4| 1″1/2
400 422| 154| //     1780 700  1930    71     256   336   396| 446| 1316| 1471| 1471| Øi120/Øe180| 1″      1″    1″1/4| 1″1/2
500 497,4| 174| //     1800 750  1960    71     266   346   411| 466| 1326| 1486| 1486| Øi120/Øe180| 1″      1″    1″1/4| 1″1/2
800 789,4| 264| 750 2170 900  2360   101   338   418   483| 538| 1548| 1808| 1808| Øi170/Øe240| 1″      1″    1″1/4| 2″
1000| 1037,9| 303| 850 2230 1000 2460      89     359   439   499| 559| 1584| 1829| 1829| Øi170/Øe240| 1″1/4    1″    1″1/2| 2″
[lt]| [Kg]| [mm]| Connections F
---|---|---|---
800| 789,4| 226| 750| 2190| 950| 2330| 2400| 101| 338| 418| 483| 538| 1548| 1808| 1808| Øi170/Øe240| 1″| 1″| 1″1/4| 2″
1000**| 1037,9| 255| 850| 2250| 1050| 2420| 2500| 89| 359| 439| 499| 559| 1584| 1829| 1829| Øi170/Øe240| 1″1/4| 1″| 1″1/2| 2″

Technical Data

Data have been calculated on following basis:

  1. Primary circuit at T1 and proper energy source;
  2. Production of DHW in continuous from 10 °C to t2;
  3. DHW that can be taken in the fi rst 10’ and in the fi rst hour from storage at 60°C, input 10°C and output 45°C;
  4. Sanitary water according to UNI CTI 8065.

Model

| Primary Flow rate| Ignition time (minutes) from 10 °C to t2 and primary at T1| Maximum power exchange (kW) with primary at T1, secondary within 10-45 °C and constant use of DHW production| DHW continuous production lt/h within 10-45

°C and primary at T1

---|---|---|---|---
[m 3 /h]| T1/t2| T1| T1
55/50| 65/60| 70/60| 80/60| 55| 65| 70| 80| 55| 65| 70| 80
200| 2,5| 40| 42| 30| 20| 21| 31| 36| 47| 522| 773| 899| 1153
1,25| 49| 52| 36| 24| 19| 28| 32| 40| 468| 677| 780| 990
300| 3| 44| 46| 32| 22| 30| 45| 52| 66| 751| 1104| 1281| 1640
1,5| 55| 57| 41| 27| 27| 39| 44| 56| 664| 951| 1093| 1377
400| 3,5| 47| 49| 35| 23| 42| 61| 71| 90| 1033| 1510| 1747| 2229
1,75| 59| 62| 44| 30| 37| 53| 60| 75| 915| 1298| 1486| 1863
500| 3,5| 49| 51| 36| 24| 48| 70| 81| 103| 1198| 1740| 2009| 2551
1,75| 62| 65| 47| 31| 43| 60| 68| 85| 1060| 1487| 1696| 2114
800| 5| 59| 61| 43| 29| 64| 93| 107| 136| 1571| 2291| 2650| 3372
2,5| 72| 76| 55| 37| 57| 80| 92| 115| 1412| 1993| 2277| 2845
1000| 8| 65| 68| 48| 32| 72| 106| 124| 158| 1780| 2632| 3058| 3925
4| 76| 80| 57| 38| 66| 95| 110| 139| 1642| 2364| 2720| 3436

Model

| Primary Flow rate| DHW produced in the first 10 minutes in lt/10’ input 10 °C output 45 °C, storage at t2 and primary at T1| DHW produced in the first hour in lt/60’ input 10 °C output 45 °C,

storage at t2 and primary at T1

| Heat exchanger pressure drop
---|---|---|---|---
[m 3 /h]| T1/t2| T1/t2| [mm.c.a.]| [mbar]
55/50| 65/60| 70/60| 80/60| 55/50| 65/60| 70/60| 80/60
200| 2,5| 221| 399| 420| 462| 241| 888| 989| 1193| 1062,3| 104,2
1,25| 221| 383| 400| 435| 238| 811| 894| 1062| 309,7| 30,4
300| 3| 340| 600| 629| 689| 368| 1299| 1441| 1728| 830,2| 81,4
1,5| 339| 574| 598| 645| 363| 1176| 1290| 1517| 243,2| 23,8
400| 3,5| 492| 855| 894| 974| 531| 1811| 2001| 2386| 1263,9| 123,9
1,75| 491| 819| 850| 913| 524| 1641| 1791| 2093| 370,8| 36,4
500| 3,5| 581| 1001| 1046| 1137| 625| 2103| 2319| 2752| 1263,9| 123,9
1,75| 579| 959| 994| 1064| 617| 1901| 2068| 2403| 370,8| 36,4
800| 5| 918| 1510| 1570| 1691| 977| 2962| 3249| 3826| 2976,1| 291,9
2,5| 916| 1461| 1508| 1603| 967| 2723| 2950| 3405| 874,7| 85,8
1000| 8| 1203| 1920| 1991| 2136| 1270| 3587| 3928| 4621| 7358,7| 721,6
4| 1201| 1875| 1935| 2054| 1261| 3372| 3657| 4230| 2161,9| 212,0

Heat Exchanger Pressure Drop

Heat Exchanger Pressure Drop

Heat Exchanger output referreD TO TEMPERAture and flow rate of primary circuit and with secondary at 10/45°C at maximum withdrawal of producible DHW (Upper limit of the curves referred to maximum primary flow rate in the heat exchanger, while the lower limit in the curves refer to the minimum primary flow rate)

Graphs

Heat exchanger surface| 2 m 2| 3,4 m 2| 4,4 m 2
---|---|---|---
Flow rate [m 3 /h]| MAX| MIN| MAX| MIN| MAX| MIN
2,5| 1,25| 3| 1,5| 3,5| 1,75

Heat exchanger surface| 5,4 m 2| 6 m 2| 6,5 m 2
---|---|---|---
Flow rate [m 3 /h]| MAX| MIN| MAX| MIN| MAX| MIN
3,5| 1,75| 5| 2,5| 8| 4

EXAMPLE OF INSTALLATION WITH BOLLY® 1 XL

INSTALLATION

  1. BOLLY® 1 XL
  2. Generator (Heat pump)
  3. Hydraulic safety group
  4. Motorized three-way valve
  5. Circulation group for heating/cooling system
  6. Electric immersion heater (optional)
  7. DHW recirculation
  8. Electronic control /thermostat
  9. Thermostatic mixing valve
  10. Heating units
  11. Buffer tank

The following schemes are purely illustrative. To realize the installation, always refer to a qualified technician.

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