TOOLOTS HT-1200A Dual Frequency Ultrasonic Cleaner User Manual
- October 30, 2023
- TOOLOTS
Table of Contents
TOOLOTS HT-1200A Dual Frequency Ultrasonic Cleaner
(Please read this manual carefully before use!)
Overview
Purpose
HT-1200A dual-frequency ultrasonic cleaning machine is a new generation of power ultrasonic cleaning equipment manufactured with mature circuit design, high-quality imported components and advanced processing technology. It is reliable in work, high in efficiency and stable in output power. It is widely used in medicine bottles, medicine stoppers, electroplating, polishing, oil pumps, oil nozzles, electronic components, medical equipment and other fields that require large-scale cleaning.
This set of equipment is a 40KHz and 80KHz dual-frequency ultrasonic cleaning equipment. This high-frequency ultrasonic cleaning equipment has a good effect on cleaning extremely small particles.
Cleaning Principle
The high-frequency oscillation signal generated by the ultrasonic generator is converted into high-frequency mechanical oscillation by the transducer and transmitted to the medium-cleaning liquid. When the ultrasonic wave is transmitted in the cleaning liquid, when the power reaches a certain intensity, “cavitation” will occur. In this process called “cavitation” effect, an instantaneous high pressure of more than 1,000 atmospheres is generated inside the liquid, which continuously impacts the surface of the object, causing the dirt in the surface and the gap to fall off quickly, so as to purify the surface of the object.
Advantage
Because ultrasonic cleaning has the characteristics of high efficiency, no pollution, saving cleaning fluid, easy cleaning of complex parts, and high cleaning cleanliness, which are difficult to achieve by manual cleaning, it is widely used in various cleaning fields.
Technical Parameters
- Voltage: 220V AC, 60Hz
- Ultrasonic Power: 1.609hp ( 40KHz) +0.804hp ( 80KHz) /1200W (40KHz) +600W (80KHz)
- Power Regulation: 40-100%
- Operating Frequency (Dual Frequency): 40+ 1.5KHz, 80+ 3KHz
- Heating Power: 8Hp /6Kw
- Temperature control: room temperature~ 104 °F /80 °C
- Time Control : 1-99min
- Inner Tank Size(LxWxH): 25 19/32″ x 17 23/32″ x 15 3/4″ / 650 X 450 X 400mm
- Overall Size(LxWxH): 290 17/32″ x 25 19/32″ x 311/2″ /750 X 650 X 800mm
- Temperature control, time control, power adjustment are all digital tube display
Block Diagram
- The power circuit consists of an air switch and an AC contactor, which distributes the power to the rectifier circuit.
- The rectifier circuit adopts imported high-quality rectifier bridge to convert alternating current into direct current.
- Signal generation The high-frequency control signal is generated by the integrated circuit.
- The driving part is composed of imported high-power modules and power amplifier circuits, which generate high-frequency alternating current in the oscillation circuit.
- The matching part is composed of inductance and output transformer, which is used to cancel the reactance component in the ultrasonic transducer and make it work at the best frequency.
- The ultrasonic transducer is bonded in a sealed stainless steel shell by screws and imported special adhesives, and converts ultrasonic electrical energy into ultrasonic mechanical energy.
Conditions of Use
- Temperature: Room temperature~ 104°F / 40°C
- Relative humidity <80%
- Atmospheric pressure 12.47~15.37 Psi/ 86~106KPa
- Continuous working time: < 8 hours
Assembly and Use Method
This system is an integrated machine composed of ultrasonic generator ( control part) and ultrasonic transducer ( stainless steel tank part).
Assembly Instructions
- Before starting the machine, 1/2-2/3 of the water should be injected into the cleaning tank.
- The power supply should be connected to 220V 60Hz.
- When using it, it should be handled with care, and should not be dropped, otherwise the ultrasonic transducer will easily be scrapped, and such damaged ultrasonic transducers are not covered by the warranty.
- It is strictly forbidden to start the machine without water.
How to Use
Control the operation panel
- Power supply: Press the power switch once to supply power to the host, light up the temperature display, time display, power display digital tube, and then set the temperature and time. After the setting is completed, press the power switch again to enter the working state.
- Setting: Press the set key to set the temperature and time. After selecting the number, press the number increase key or the number decrease key to confirm the set number. After the number is set, press the timing confirmation key or the heating confirmation key to confirm. , the timing or heating starts. The time display unit is: minutes. After setting, the digital tube flashes once for two seconds. The set temperature should be higher than the current water temperature, otherwise the normal temperature will not be displayed. The ultrasonic power is individually controlled, and the ultrasonic power can be increased by 10% ( 40-100%) each time the ultrasonic confirmation key is pressed. Press the heating key to display the current temperature.
- When the device reaches the set time or reaches the set temperature, the ultrasonic stops working.
It is strictly forbidden to start the machine without water.
Precautions
- The power supply voltage should be kept within the range of 220V + 10%. If the voltage is too low, the relay will not be able to absorb reliably. If the voltage is too high, the ultrasonic generator will be damaged.
- The fan on the side of the ultrasonic generator is used for heat dissipation of the whole machine, and its normal operation and the smooth heat dissipation channel should be ensured. The working environment of the ultrasonic generator should be kept dry, and the temperature should not be too high ( < 3 00C)
- Before the ultrasonic wave is turned on, check whether there is water in the water tank to prevent the washing machine from being damaged due to no load.
Maintenance and Repair
The cleaning machine should be regularly maintained and repaired, and it is recommended to do it once a quarter.
- Remove the dust adhering to the host.
- Check whether the fan is running normally, whether there is noise, and whether the fixing screws are loose.
- Whether the working indicator light is normal.
- Whether the insulation resistance between the positive and negative electrodes of the transducer is > 5M Ω , and whether the output line of the transducer is aging.
- Whether the power-on resistor is damaged.
- Whether the resistors and capacitors are burned black or burst.
- Whether all kinds of connectors are loose.
In the following cases, please contact our factory in time to avoid the expansion of the fault range.
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The air switch often jumps
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Shut down after a short time of work
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The working indicator light does not light up
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The insulation resistance of the transducer is lower than 2M Q
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The surface temperature of inductors, transformers and radiators is too high
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POWER: press the CNC switch once (POWER}, power supply to the digital tube, light up the temperature display, time display, power display digital tube, and then set the temperature and time. After the setting is complete, press the CNC switch (POWER) again, the equipment shutdown and save the set temperature and time.
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Setting: Press the Set key to set the temperature and time (press the Set key continuously to select the number of digits on the digital tube), after selecting the number of digits, press the numeric increase key or numeric decrease key to determine the set number.
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Work: Press POWER once to light up the digital tube; press POWER again to supply power to the device; then press the Timing OK key or Heating OK key to start timing or heating (if you do not need timing or heating, you can not operate the Timing OK key or Heating OK key). The time display unit is: minutes, and the time digital tube flashes once for two seconds. Press the heating OK key, the equipment starts heating, the set temperature should be higher than the current water temperature, otherwise the normal temperature is not displayed. Ultrasonic power is controlled separately, each time you press the ultrasonic key, the ultrasonic power will change by 10% (40-100%).
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When the device reaches the set time, the ultrasound stops working; when the set temperature is reached, the heating stops.
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This equipment is dual-frequency ultrasonic equipment, if you need frequency conversion, you need to press or pop up the frequency conversion button in the off state; then repeat the above 4 operations.
Do not turn on the machine without water.