STAYER S110PEK Jig Saw Instruction Manual

STAYER S110PEK Jig Saw

Product Information

The product is a range of power saws manufactured by Grupo Stayer. The models available in the range are S90PE, S110PE,S110PEK, SL20, JS55BE/JS55CE, JS70PE, and JS80BPE. These saws have a power range of 450W to 800W and operate at a nominal voltage of 0-3000 min-1. The blades can cut through wood, aluminum, and non-alloyed steel. The weight of the saws ranges from 1.65 kg to 2.9 kg. The product conforms to the following standards: EN 62841-1, EN 62841-2-11, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3, EN 60335-2-29 and regulations 2011/65/EU, 2014/30/EU, 2014/35/EU, 2006/42/EC.

Product Usage Instructions

1. Before connecting the saw to the power supply, carefully read the user manual and operating instructions.
2. Ensure that the saw is securely fixed to a stable surface before operation.
3. Do not operate the saw without appropriate protective gear such as gloves and eye protection.
4. Avoid wearing loose clothing or jewelry while operating the saw.
5. Never connect the saw to a power supply without checking the voltage and frequency rating.
6. Do not use the saw near flammable materials or liquids as this may cause a fire.
7. Keep the saw away from children and pets.
8. Never touch the blade while it is rotating.
9. Do not use the saw if it is damaged or has missing parts.
10. Store the saw in a dry and safe place away from direct sunlight.

I declare under our responsibility that the product described under “Technical Data” is in accordance with the following standards or standardized documents: EN 62841-1, EN 62841-2-11, EN 55014-1,EN 55014-2, EN 61000-3-2, EN 61000-3-3, EN 60335-2-29, according to regulations 2011/65/EU, 2014/30/EU, 2014/35/EU, 2006/42/EC.

Technical Data

Jigsaw

| | ****

JS55BE

| ****

JS55CE

| ****

JS70PE

| ****

JS80BPE

| S110PE S110PEK| ****

S90PE

| ****

SL20

---|---|---|---|---|---|---|---|---

Rater power input

| ****

W/V

| ****

450W

| ****

500

| ****

570W

| ****

650W

| ****

780W

| ****

800W

| ****

18V

Stroke rate at no load

| ****

min-1

| ****

0-3000

| ****

0-3000

| ****

800-2800

| ****

500-3000

| ****

0-3000

| ****

0-3000

| ****

0-2700

in wood

| ****

mm

| ****

55

| ****

65

| ****

65

| ****

80

| ****

110

| ****

100

| ****

80

in aluminium

| ****

mm

| ****

6

| ****

6

| ****

10

| ****

22

| ****

20

| ****

8

| ****

12

in non alloy steel| mm| 3| | 8| 8| 8| 10| 5

Bevel cuts (left/right), max.

| ****

º

| ****

0-45

| ****

0-45

| ****

0-45

| ****

0-45

| ****

0-45

| ****

0-45

| ****

0-45

Weight

| ****

Kg

| ****

1.8

| | ****

2

| ****

2.3

| ****

2.9

| ****

2.3

| ****

1.65

Protection class

| |

II

| ****

ll

| ****

II

| ****

II

| ****

II

| ****

II

| ****

II

The values given are valid for nominal voltages [U] 230/240 V ~ 50/60 Hz – 110/120 V ~ 60Hz. For lower voltage and models for specific countries, these values can vary.

Noise/Vibration Information

Measured values determined according to EN 62841-1. Typically the A-weighted noise levels of the product are:
Sound pressure level 82 dB(A) / Sound power level 93 dB(A) / Uncertainty K= 3 dB

Wear hearing protection!
Vibration total values (triax vector sum) determined according to EN 62841-1:
Cutting wood: Vibration emission value ah 4,5 m/s2 / Uncertainty K= 1,5 m/s2
Cutting sheet metal: Vibration emission value ah 4 m/s2 / Uncertainty K=1,5 m/s2

General Power Tool Safety Warnings

Work area safety

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dustrelated hazards.

Power tool use and care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
  • Keep hands away from the sawing range. Do not reach under the workpiece. Contact with the saw blade can lead to injuries.
  • Apply the machine to the workpiece only when switched on. Otherwise there is danger of kickback when the cutting tool jams in the workpiece.
  • Pay attention that the base plate rests securely on the material while sawing. A jammed saw blade can break or lead to kickback.
  • When the cut is completed, switch off the machine and then pull the saw blade out of the cut only after it has come to a standstill. In this manner you can avoid kickback and can place down the machine securely.
  • Use only sharp, flawless saw blades. Bent or unsharp saw blades can break or cause kickback.
  • Do not brake the saw blade to a stop by applying side pressure after switching off. The saw blade can be damaged, break or cause kickback.
  • Use suitable detectors to determine if utility lines are hidden in the work area or call the local utility company for assistance. Contact with electric lines can lead to fire and electric shock. Damaging a gas line can lead to explosion. Penetrating a water line causes property damage or may cause an electric shock.
  • Hold the power tool only by the insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will also make exposed metal parts of the power tool “live” and shock the operator.
  • Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand.
  • Keep your workplace clean. Blends of materials are particularly dangerous. Dust from light alloys can burn or explode.
  • Always wait until the machine has come to a complete stop before placing it down. The tool insert can jam and lead to loss of control over the power tool.
  • Never use the machine with a damaged cable. Do not touch the damaged cable and pull the mains plug when the cable is damaged while working. Damaged cables increase the risk of an electric shock.

Batteries use and care

Do not open the battery. Danger of short-circuiting.
Protect the battery against heat, e. g., against continuous intense sunlight, fire, water, and moisture. Danger of explosion.
In case of damage and improper use of the battery, vapours may be emitted. Provide for fresh air and seek medical help in case of complaints. The vapours can irritate the respiratory system.
Use the battery only in conjunction with your STAYER power tool.

This measure alone protects the battery against dangerous overload.
Use only original STAYER batteries with the voltage listed on the nameplate of your power tool. When using other batteries, e. g. imitations, reconditioned batteries or other brands, there is danger of injury as well as property damage through exploding batteries.
Do not continue to press the On/Off switch after the machine has been automatically switched off. The battery can be damaged.
The battery is equipped with a temperature control which allows charging only within a temperature range of between 0 °C and 45 °C. A long battery service life is achieved in this manner.

Observe the notes for disposal.
Use only the battery chargers listed on the accessories page. Only these battery chargers are matched to the lithium-ion battery of your power tool.
The battery is supplied partially charged. To ensure full capacity of the battery, completely charge the battery in the battery charger before using your power tool for the first time.
The lithium-ion battery can be charged at any time without reducing its service life. Interrupting the charging procedure does not damage the battery.
The lithium-ion battery is protected against deep discharging. When the battery is empty, the machine is switched off by means of a protective circuit: The inserted tool no longer rotates.
Temperature Dependent Overload Protection

When using as intended for, the power tool cannot
be subject to overload. When the load is too high or the allowable battery temperature range of 0–50 °C is exceeded, the speed is reduced. The power tool will not run at full speed until reaching the allowable battery temperature. position. Unintentional actuation of the On/Off switch can lead to injuries.
Open the keyless chuck 2 by turning in rotation direction , until the tool can be inserted. Insert the tool. Firmly tighten the collar of the keyless chuck 2 by hand in rotation direction . This automatically locks the drill chuck.
The locking is released again to remove the tool when the collar is turned in the opposite direction.

General Power Tool Safety Warnings

Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

While reading the operating instructions, unfold the graphics page for the machine and leave it open.

Intended Use
The machine is intended for making separating cuts and cut-outs in wood, plastic, metal, ceramic plates and rubber while resting firmly on the workpiece. It is suitable for straight and curved cuts with mitre angles to 45°. The saw blade recommendations are to be observed.

illustrated description

1. Handle

2. On/Off switch

3. Setting button I/0

4. Turning knob for stroke rate selection

5. Power cable with power plug

6. Vacuum connection adapter

7. Saw foot

8. Vacuum flow control

9. Pendular stroke setting 0/I/II/III

10. Guiding roller

11. Saw blade

12. Side grooves

13. Saw blade holder

14. Laser guide

15. Laser battery compartment

16. I/0 laser switch
    Accessories

17. Large allen key

18. Small allen key

19. Parallel cut guide

20. Tightening screw of the parallel guide

21. Cover

22. Plastic guide

23. Tightening screw

24. Guideway opening

25. Underlying disc

26. Tightening screw

27. Plastic cover for saw foot

28. Angle scale

29. SDS lever insertion

30. Protection against contact.

Assembling the jigsaw

Mounting the cover

Danger of injury!

• Before performing any work on the electric power tool, disconnect the power plug from the outlet.
• Put the cover (21) before connecting the jigsaw to the power outlet.

Removing the cover

• Pull one side of the cover out of the groove (12), and then pull the other side out in the same way.

Attaching the cover

• Push it in between the free space, in front of the saw blade, between the sawfoot (7) and the case. While pushing the cover in position, insert the right side of the cover into the groove (12) on the right side of the jigsaw.
• Place the other side of the cover on the left side groove (12). Push the cover until it is completely locked in place.

Note: The cover (21) can only be used when cutting flat, for angled cuttings the cover (21) must be removed. In this case please use extreme caution when handling the jigsaw.

Inserting/changing the saw blade ( ill. B/C)

• To replace the saw blade (11), use the small allen key (18).
• Remove the cover (21).
• Loosen the screw (23) of the saw blade holder (13) until the saw blade can easily be pulled out from the saw blade holder (13).
• Push the new saw blade into the saw blade holder (13). Position the saw blade teeth in the sawing direction!Make sure that the back of the saw blade is in the middle groove of the guiding roller (10).
• Tighten the screw (23) of the saw blade holder (13). Make sure that the saw blade is always firmly attached to the saw blade holder (13).

Inserting/changing the saw blade JS55BE (ill. B)

• To replace the saw blade (11), use the allen key (18).
• Place the cover against projections (21) in a comfortable position to insert the allen key (18)
• Loosen the screws (23) for holding the saw blade until the cutting saw can be easily removed from its bracket.
• Push the new saw blade into the saw blade holder (10). Position the saw blade teeth in the sawing direction!Make sure that the back of the saw blade is in the middle groove of the guiding roller (10).
• Tighten the screw (23) of the saw blade holder. Make sure that the saw blade is always firmly attached to the saw blade holder.

Danger of injury!

• Disconnect the power plug (5) before inserting/changing saw blade.
• Due to friction, the saw blade can become very hot during operation! Wait a little while, until the saw blade has cooled down. Danger of burns!
• The teeth of the saw blade are very sharp!
• Make sure that the saw blade is always firmly attached to the saw blade holder.
• When storing the jigsaw remove the saw blade from the saw blade holder.

Operation

Protective clothing

• If possible, wear designated gloves for protection from splinters and shavings.
• While working, wear designated protective goggles. Flying shavings can cause injury.
• Wear hearing protection for protection against continuous noise in the work place.
• Wear a designated dust mask for protection against airborne dust.

Danger of accidents!

• Make sure that the On/Off switch (2) is not pressed down or locked by the setting button (3). Connect the power plug to a corresponding power outlet.
• Switch the jigsaw on only with an inserted saw blade (11).
• Use only flawless saw blades. Immediately replace blunt, twisted, or cracked saw blades.
• Pay attention when working that the air vents are not covered up or congested.
• After switching the power tool off, do not decelerate the saw blade by pressing the blade sideways against a foreign body (i.e. wood, metal etc).
• Danger of backlash! Only put the power tool away after the saw blade comes to a complete standstill.

Switching On/Off

• Switching the jigsaw On.

Short-time operation:
Keep the On/Off switch pressed Jigsaw starts up Release the On/Off switch Jigsaw stops.
Long-time operation:
Keep the On/Off switch (2) pressed and press the setting button (3) (I ) Jigsaw runs in long-time operation.
Before the saw blade (11) comes in contact with the workpiece, allow the saw blade to run until the full speed is reached. Then guide the saw blade slowly along the sawing line.

Danger of accident!

• Should the power tool fall out of your hand during longterm operation, it will not be automatically switched off. In this case, immediately pull out the power plug (5) from the power outlet.
• Switching the jigsaw off:
  Press the On/Off switch once. The setting button (3) will automatically be released (0 ). Jigsaw stops

Pendular stroke setting
S110PE/S110PEK/JS80BPE
When set to the pendular stroke, there will be a forward and backward movement in addition to the up and down movement of the saw blade. Through this, the saw accelerates and the saw blade will be protected from damage.

Set the switch 0 / I / II / III (9) to one of the following positions:

Tip: The best combination of stroke rate and pendular stroke setting is dependent upon the workpiece. We recommend to perform a test run on a piece of scrap material. This way the most appropriate setting can be found.

Setting the stroke rate
The stroke rate indicates the number of the up and down movements per minute of the saw blade. The required stroke rate depends on the work load and workpiece. On one hand, an adequate working speed should be reached, on the other, a clean cut should be achieved.

• Select the desired speed with the turning knob (4):

• To increase the speed turn the knob counterclockwise.
  To decrease the speed turn the knob clockwise.

• With fine saw blades a higher stroke rate can be used; rough saw blades require lower speed.

• After using the jigsaw for a longer period with a high stroke rate, the power tool can heat up intensely – allow the power tool to cool down for 3 minutes running idle at maximum speed.

Straight cut ( ill. F)
When using the jigsaw to perform straight cuts, remember to attach the cover (21), plastic guide (22) and the plastic sawfoot cover (28). The use of the plastic guide (22) will prevent the sawblade from swinging during the cut.

Angle cut
Setting the cutting angle (ill. D/F)

• The preset angle between the saw foot (7) and saw blade (11) is 90°. You can adjust this angle on both sides gradually to 15°/30°/45° using angle scale (28) as reference.

Danger of accidents!

• Pull out the power plug (5) from power outlet before setting the angle cut.
• The teeth of the saw blades are very sharp!
• Use the large allen key (17) to set the sawing angle.
• Loosen the tightening screw (26) with the allen key far enough so that the saw foot (7) can be easily turned.
• For straight cuts (0°) the angle scale (28) should be set to 0°. For angle cuts set the scale to value between 1° and 45°.
• Set the saw foot to the desired position 15°/30°/45° on the angle scale (28).
• After the angle is set push the saw foot (7) down until is locked in place.
• Retighten the tightening screw (26) with the large allen key (17).

Dip sawing ( ill. E)
Only soft working materials, such as wood or plaster cardboard, may be used for dip sawing! For dip sawing, only use short saw blades and always set the sawing angle to 0°.

• Place the peak of the saw blade (11) and the front parts of the saw foot (7) on the workpiece.
• Switch the jigsaw on and allow the saw blade to run.
• Slowly reduce the angle of support of the saw foot in the direction of the workpiece. The saw blade „dips“ into the area to be cut out. At this time, the power tool may not be moved sideways.
• As soon as the saw foot lies smoothly on the workpiece,you can begin sawing.

Sawing out areas

• With a drill, drill a sufficiently large hole inside of the area to be sawed out.
• Guide the saw blade (11) into this hole and begin to saw out the desired area.
• Use the laser guide (14) to obtain more precise cuts.

Mounting the parallel guide
The parallel lines can be sawed with miter-precise intervals using a parallel guide (19). Parallel cuts are only available when the angle of the saw foot is set to 0° and the plastic cover for sawfoot (27) is removed.

• Using screwdriver loosen the tightening screw of the parallel guide (20).
• Push the parallel guide into the guideway opening (24). The parallel guide can be inserted in the left or right side of the power tool.
• Align the guide rail and retighten the tightening screw (20).

Laser guide S110PE/S90PE

DANGER LASER RADIATION
Do not look directly into the beam. Laser specification according to EN2841-1: CLASS 2. Wavelength: 650mm / Power: <1mW

The built-in laser guide is intended to obtain a precision cut. Use the laser guide (14) every time the work requires precision cuts, as when following pre- drawn lines on a surface.

• Set the I/O laser switch (16) to the position I to activate the laser guide (14).
• Press the On/Off switch (2), and start cutting the workpiece following the predrawn linewith the projected laser line on the surface.

Metal cutting
When sawing metal, because of the heating up of the material, apply e.g. a cool lubricant along the cutline.

• Lightly grease the cut-line with suitable oil.

Maintenance and Service

Maintenance and Cleaning.

• Before any work on the machine itself, pull the mains plug.
• For safe and proper working, always keep the machine and ventilation slots clean.

Clean the saw blade holder regularly. For this, remove the saw blade from the machine and lightly tap out the machine on a level surface.
Heavy contamination of the machine can lead to malfunctions. Therefore, do not saw materials that produce a lot of dust from below or overhead.

• In extreme working conditions, conductive dust can accumulate in the interior of the machine when working with metal. The protective insulation of the machine can be degraded. The use of a stationary extraction system is recommended in such cases as well as frequently blowing out the ventilation slots and installing a residual current device (RCD).
  Lubricate the guide roller (10) occasionally with a drop of oil. Check the guide roller (10) regularly. If worn, it must be replaced through an authorised Stayer after-sales service agent.

WARNING! Important instructions for connecting a new 3-pin plug to the 2-wire cable. The wires in the cable are coloured according to the following code:

Do not connect the blue or brown wire to the earth terminal of the plug.

Important: If for any reason the moulded plug is removed from the cable of this power tool, it must be disposed of safely.

If the machine should fail despite the care taken in manufacturing and testing procedures, repair should be carried out by an after-sales service centre for Stayer power tools.

Transport

The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements. The user can transport the batteries by road without further requirements. When being transported by third parties (e.g.: air transport or forwarding agency), special requirements on packaging and labelling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is required.
Dispatch batteries only when the housing is undamaged. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging. Please also observe possibly more detailed national regulations.

After-sales Service

Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. Exploded views and information on spare parts can also be found under:
www.grupostayer.com
Our customer consultants answer your questions concerning best buy, application and adjustment of products and accessories.

Disposal

It is compulsory to subject electric tools, accessories and packaging to a recovery process that respect the environment.

For EU countries only:
Do not throw away electric tools!
In accordance with European Directive 2012/19/CE on unserviceable electric and electronic apparatus, after its transposition into national law, they must be collected separately to subject them to ecologic recycling.
The right to amendment is reserved.

Battery packs/batteries:
Li-Ion:
Please observe the instructions in section “Transport”. Do not dispose of battery packs/batteries into household waste, fire or water. Battery packs/batteries should be collected, recycled or disposed of in an environmental-friendly manner.
Only for EC countries:
Defective or dead out battery packs/batteries must be recycled according the guideline 2006/66/CE.

References

• Inicio - Grupo Stayer
• Stayer Power Tools
• STAYER - Herramientas y maquinaria diseñadas para profesionales

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