UAP3LROTH I-Press Medium Klauke Press Machine Instruction Manual
- June 10, 2024
- Roth
Table of Contents
Instruction Manual
Hydraulic
Pressure Check
HE.17465_A © 06/2016 R&D-2
UAP3LROTH I-Press Medium Klauke Press Machine
Instruction Manual
UAP3LROTH
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Tab. 1
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| | When| Why
---|---|---|---|---
| | | after working cycle|
| | | after insetting the battery| Self check
| | | after working cycle
| | | while exceeding the temp. limit pendant| heir& Unit too hot
| | | after working cycle|
| | | after working cycle| Error: the required pressure has not been reached.
The operator has interrupted the pressing Cycle manually whie the motor was
not running.
| | | after working cycle| Serious Error. The pressure has not been reached
whie Ow motor was running.
Symbols
Safety warnings
Please do not disregard these instructions in order to avoid human injuries
and environmental damages.
Operational warnings
****Please do not disregard them to avoid damaging the unit.
Introduction
Before starting to use the tool please read the instruction manual carefully.
Use this tool exclusively for its determined use respecting the all
international and domestic health and safety regulations.
Use this tool exclusively for its determined use.
This instruction manual has to be carried along during the entire life span of
that tool.
The operator has
- to guarantee the availability of the instruction manual for the user and
- to make sure, that the user has read and understood the instruction manual.
Warranty
If the tool is operated according to its intended use and the regular maintenance services are observed our warranty is 24 months from the time of delivery. Worn-out parts resulting from their intended use are excluded. We reserve the right to rework the tool in case of a justied warranty claim.
Description of the universal pressing unit
3.1 Components of the unit
The electric-hydraulic tool is hand guided and consists of the following
components:
Tab. 2 (see page I, pic. 1)
| Pos. | Description | Function |
|---|---|---|
| 1 | LED (red) | Indicator for battery charge control, tool functions and faults |
| 2 | Retract slide | slide to retract the drive rolls in case of an error or |
emergency
3| Battery cartridge| rechargeable 3 Ah Li-Ion battery (RAL2/BL1830)
Optional: mains adapter NG2
4| Trigger| operating switch to start the motor
5| LED (white)| to illuminate the working area
6| Pin| bolt to lock the pressing jaws
7| Pressing jaws| dies to press the fitting on the pipes (will be supplied by
the system provider)
8| Pressing head| reception for the pressing jaws, respectively press chains
9| Housing| ergonomically formed plastic housing in a 2-Component design for
perfect handling
3.2 Brief description of the important features of the unit
Safety features:
The unit is equipped with a special brake which instantly stops the forward
motion of the piston/dies when the trigger is released.
A white LED illuminates the working space after activating the trigger. It
automatically switches off 10 sec. after releasing the trigger. This feature
can be deactivated (see page V)
Hydraulic Pressure Check, HPC for short, monitors the oil pressure in the
tool’s oil circuit, hence ensuring a continuous, consistent press quality.
During each pressing cycle, the achieved pressing pressure is determined by a
pressure sensor and compared to the required minimum value. An audible warning
signal sounds if the achieved pressure differs from the specied working
pressure.
The user will know immediately that thetting must be checked and repressed or
replaced as required.
Functional features:
The unit is equipped with a double piston pump which is characterised by a
rapid approach of the dies towards the connector.
The hydraulic unit incorporates an automatic retraction which returns the
piston into its starting position when the maximum operating pressure is
reached.
A manual retraction allows the user to return the piston into the starting
position in case of an incorrect
crimp.
The crimping head can be smoothly turned by 350° around the longitudinal axis
in order to gain better access to tight corners and other difcult working
areas.
Remark
****As a system supplier/tool manufacturer we offer perfectly designed
pressing jaws and chains for all pipe dimensions. Special designs and customer
solutions upon request.
4.4 Service and maintenance instruction
The reliable performance of the tool is dependent on careful treatment and
service. This represents an important condition to safeguard a lasting
connection. To safeguard this the tool have to be maintained and serviced
regularly
We would like to draw your attention to the following points:
- The electric-hydraulic pressing unit have to be cleaned and dried after each use before being put into the transportation case.
- In order to guaranty a proper function of the machine the pressing tool should be returned to the manufacturer or one of our Authorized Service Centers (ASC) after the light diode display indicates Service or after each year whatever comesrst.
- The battery as well as the charging unit must be protected against humidity and foreign objects.
- The bolt joins, the rollers and their guides must be oiled regularly in small amounts.
- Check through test crimps or have the tool manufacturer check the tool and pressing jaws regularly for proper function.
- Keep pressing jaws clean. Remove dirt with a brush. In order to avoid possible malfunctions we offer you a manufacturer service consisting of disassembly, cleaning, exchange of possibly worn out parts assembly andnal control (see ASC). Only a clean and properly functioning press system can over the time safeguard a leaking free connection.
Within the determined use of the tool only the pressing jaws (page IV, pic.
23) are permitted to be changed by the customers.
Attention
Do not damage the seals of the tool. If the seals are damaged the warranty is
invalidated.
5. Troubleshooting
a.) Constant ashing/indicating of the light diode display (page I, pic 1.1) or
the occurence of an acoustical waning signal.
see table 1. If the failure can not be solved return the tool to the nearest
service center (ASC).
b.) The tool loses oil.
Return the unit to the manufacturer. Do not open it and damage the seal of the
tool.
c.) The red LED ashes 3X and simultaneously 3 acoustic warning signals occure
(see table 1).
Serious fault! If this fault occures repeatedly return the unit to an
Autorized Service Center (ASC). Do not open it and damage the seal of the
tool.
In case of a one time occurence the tting has to be dismantled or pressed a
second time.
Technical Data
Weight
(incl. battery):| 3,5 kg
---|---
Thrust force (linear):| 32 kN min.
Driving motor:| direct-current permanent field
Battery voltage:| 18 V DC
Battery capacity:| 3 Ah (RAL2/BL1830)
Charging time:| 22 min. (RAL2/BL1830)
Pressing time:| 4s to 7s (depending on the nominal width)
Pressing performance:| approx. 300 compressions/ battery with NW 20
Hydraulic oil:| Rivolta S.B.H. 11
Environmental tem- perature:| -12°C bis +40°C
Sound level:| 70 dB (A) in lm distance
Vibrations:| < 2,5 m/s2
Dimensions:| See page II, pic. 2
Putting out of operation/waste disposal
This unit is subjected to the scope of the European WEEE (2002/96/EG) and RoHS
(2002/95/EEC) directives. Information about this can be found on our home page
www.Klauke.com under ‘WEEE & RoHS’.
Battery cartridges (page I, pic. 1, 3) must be specially disposed of according
to the EEC Battery Guideline. Attention
**Do not dispose of the unit in your residential waste. Klauke has no legal
obligation to take care of their WEEE outside Germany unless the product has
been shipped and invoiced from inside your country by Klauke. Please contact
your distributer tond out more how to get your tool recycled environmentally
friendly.
Note**
Additional copies of the of the IM are available upon request with no charge.
The part # is HE.17465.
CE-´09 – Declaration of conformity. We declare under our sole responsibility
that this product is in conformity with the following standards or normative
documents:
EN 60745-1, EN ISO 12100, EN ISO 13857, EN 349, EN 60204-1, EN 28662-1, EN
61000-6-3, EN 61000-6-2, EN 60529, EN 1037 in accordance with the regulations
of directives 2006/42/EG, 2014/30/EU, 2011/65/EU
****Remscheid, den 01.09.2009
Dipl.-Ing. Joh.-Christoph Schütz, CE-Beauftragter
Gustav Klauke GmbH• Auf dem Knapp 46 • D-42855 Remscheid
Telefon ++49 +2191-907-0 • Telefax ++49 +2191-907-141
•www.klauke.com