MEAN WELL HBG-200 Serie s 200W Constant Voltage + Constant Current LED Driver Instruction Manual

June 11, 2024
MEAN WELL

MEAN WELL HBG-200 Serie s 200W Constant Voltage + Constant Current LED

Driver

MEAN-WELL-HBG-200-Serie s-200W-Constant-Voltage-Constant-Current-LED-Driver-
FIG- \(2\)

Product Information

The HBG-200 series is a 200W Constant Voltage + Constant Current LED Driver designed for DA type only. It has an IP65 IP67 rating and supports DALI. The driver has a voltage range of 90 ~ 305VAC 127~417VDC and a frequency range of 47 ~ 63Hz. It has a power factor of PF>0.98/115VAC, PF>0.95/230VAC, PF>0.92/277VAC@full load and a total harmonic distortion of THD< 20%(@load60%/115VC,230VAC; @load75%/277VAC). The driver is available in three models: HBG-200-36, HBG-200-48, and HBG-200-60 with DC voltages of 36V, 48V, and 60V respectively. The driver also has adjustable current ranges, load regulation, and line regulation.

Product Usage Instructions

To use the HBG-200 series LED Driver, follow the below instructions:

  1. Ensure that the input voltage is within the voltage range of 90 ~ 305VAC 127~417VDC and frequency range of 47 ~ 63Hz.
  2. Select the appropriate model based on the required DC voltage output: HBG-200-36 (36V), HBG-200-48 (48V), or HBG-200-60 (60V).
  3. Connect the LED load to the driver’s output terminals.
  4. Adjust the current range using the built-in potentiometer for A-Type and AB-Type as per the requirement.
  5. Ensure that the maximum number of PSUs on 16A circuit breaker does not exceed 4 units (circuit breaker of type B) / 7 units (circuit breaker of type C) at 230VAC.

Features

MEAN-WELL-HBG-200-Serie s-200W-Constant-Voltage-Constant-
Current-LED-Driver-FIG- \(4\) MEAN-WELL-HBG-200-Serie s-200W-Constant-Voltage-Constant-Current-
LED-Driver-FIG- \(5\)

  • Constant Voltage + Constant Current mode output
  • Circular metal housing with class I design
  • Built-in active PFC function
  • IP67 / IP65 rating for indoor or outdoor installations
  • Function options: output adjustable via potentiometer; 3 in 1 dimming; DALI
  • Typical lifetime>50000 hours
  • 5 years warranty

Description

HBG-200 series is a 200W AC/DC LED driver featuring the circular shape design. It operates from 90~305VAC and offers the dual modes constant voltage and constant current output models with different rated voltage between 36Vand 60V. Thanks to the high efficiency up to 93.5%, with the fanless design, the entire series is able to operate for -40°C ~ +85°C case temperature under free air convection. The design of metal housing and IP67/IP65 ingress protection level allows this series to fit both indoor and outdoor applications. HBG-200 is equipped with various function options, such as dimming methodologies, so as to provide the optimal design flexibility for LED lighting system.

Applications

  • LED high/low bay lighting
  • LED canopy lighting
  • LED stage lighting
  • LED spot lighting
  • Outdoor architectural lighting system
  • Type “HL” for use in Class I, Division 2 hazardous (Classified) location.

GTIN CODE
MW Search: https://www.meanwell.com/serviceGTIN.aspx

**Model Encoding

MEAN-WELL-HBG-200-Serie s-200W-Constant-Voltage-
Constant-Current-LED-Driver-FIG- \(6\)MEAN-WELL-HBG-200-Serie s-200W-
Constant-Voltage-Constant-Current-LED-Driver-FIG- 28**

SPECIFICATION

MODEL HBG-200-36 HBG-200-48 HBG-200-60





OUTPUT

| DC VOLTAGE| 36V| 48V| 60V
CONSTANT CURRENT REGION Note.2| 21.6 ~ 36V| 28.8 ~ 48V| 36 ~ 60V
RATED CURRENT| 5.5A| 4.1A| 3.3A
RATED POWER| 198W| 196.8W| 198W
RIPPLE & NOISE (max.) **Note.3| 250mVp-p| 250mVp-p| 350mVp-p
CURRENT ADJ. RANGE| Adjustable for A-Type and AB-Type (via built-in potentiometer)
3.3 ~ 5.5A| 2.46 ~ 4.1A| 1.98 ~ 3.3A
VOLTAGE TOLERANCE Note.4| ±2.0%
LINE REGULATION| ±0.5%
LOAD REGULATION| ±1.0%
SETUP, RISE TIME| Note.6| 2500ms,200ms /115VAC 500ms,200ms /230VAC
HOLD UP TIME (Typ.)**| 12ms /115VAC, 230VAC







INPUT

| VOLTAGE RANGE| Note.5| 90 ~ 305VAC           127~417VDC

(Please refer to “STATIC CHARACTERISTIC” section)

FREQUENCY RANGE| 47 ~ 63Hz
POWER FACTOR| PF>0.98/115VAC, PF>0.95/230VAC, PF>0.92/277VAC@full load

(Please refer to “POWER FACTOR (PF) CHARACTERISTIC” section)

TOTAL HARMONIC DISTORTION| THD<  20%(@load≧60%/115VC,230VAC; @load≧75%/277VAC)

(Please refer to “TOTAL HARMONIC DISTORTION(THD)” section)

EFFICIENCY (Typ.)| 92%| 93%| 93.5%
AC CURRENT (Typ.)| 1.9A / 115VAC           1A / 230VAC           0.9A / 277VAC
INRUSH CURRENT (Typ.)| COLD START 85A(twidth=600 μ s measured at 50% Ipeak) at 230VAC ; Per NEMA 410
MAX. No. of PSUs on 16A

CIRCUIT BREAKER

| 4 units (circuit breaker of type B) / 7 units (circuit breaker of type C) at 230VAC
LEAKAGE CURRENT| <0.75mA / 277VAC
NO LOAD / STANDBY POWER CONSUMPTION| Standby power consumption <0.5W for B/AB/DA-Type

Blank/A-Type please refer to Note.8



PROTECTION

| OVER CURRENT| 95~108%
Constant current limiting, recovers automatically after fault condition is removed
SHORT CIRCUIT| Hiccup mode or constant current limiting, recovers automatically after fault condition is removed
OVER VOLTAGE| 41 ~ 47V| 54 ~ 62V| 65 ~ 75V
Shut down o/p voltage with auto-recovery or re-power on to recovery
OVER TEMPERATURE| Shut down o/p voltage, recovers automatically after temperature goes down



ENVIRONMENT

| WORKING TEMP.| Tcase=-40 ~ +85℃ (Please refer to “ OUTPUT LOAD vs TEMPERATURE” section)
MAX. CASE TEMP.| Tcase=+85℃
WORKING HUMIDITY| 20 ~ 95% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +80℃, 10 ~ 95% RH
TEMP. COEFFICIENT| ±0.03%/℃ (0 ~ 50℃)
VIBRATION| 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes




SAFETY & EMC

| SAFETY STANDARDS| UL8750(type”HL”),CSA C22.2 No.250.13-12,ENEC BS EN/EN61347-1,BS EN/EN61347-2-13 independent, BS EN/EN62384; GB19510.14, GB19510.1; EAC TP TC 004,IP65 or IP67 approved
DALI STANDARDS| Compliance to IEC62386-101, 102, 207 for DA type only
WITHSTAND VOLTAGE| I/P-O/P:3.75KVAC  I/P-FG:2KVAC  O/P-FG:0.5KVAC
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
EMC EMISSION| Compliance to BS EN/EN55015, BS EN/EN61000-3-2 Class C (@load≧60%) ; BS EN/EN61000-3-3; GB17625.1, GB17743,EAC TP TC 020
EMC IMMUNITY| Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11, BS EN/EN61547,light industry level (surge immunity:Line-Earth:4KV,Line- Line:2KV),EAC TP TC 020


OTHERS

| MTBF| 2042.7K hrs min.       Telcordia SR-332 (Bellcore) ;207.4K hrs min.| MIL-HDBK-217F (25℃)
DIMENSION| Refer to mechanical specification
PACKING| 1.53Kg; 8pcs/13.8Kg/1.61CUFT
NOTE|

  1. All parameters NOT specially mentioned are measured at 230VAC input, rated current and 25 C of ambient temperature.

  2. Please refer to “DRIVING METHODS OF LED MODULE”.

  3. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0. 1uf & 47uf parallel capacitor.

  4. Tolerance: includes set up tolerance, line regulation and load regulation.

  5. De-rating may be needed under low input voltages. Please refer to the “STATIC CHARACTERISTIC” sections for details.

  6. The length of set up time is measured at cold first start. Turning ON/OFF the driver may lead to an increase of the set up time.

  7. The driver is considered as a component that will be operated in combination with final equipment. Since MC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify MC Directive on the complete installation again.

  8. To fulfill the requirements of the latest Er regulation for lighting fixtures, this LED driver can only be used behind a switch without permanently
    connected to the mains.

  9. This series meets the typical life expectancy of ›50,000 hours of operation when Tcase, particularly fo) point (or TMP, per DLC), is about 70°C or less.

  10. Please refer to the warranty statement on MEAN WELL’s website at http://www.meanwell.com

  11. The ambient temperature derating of 3.5°C/1000m with fanless models and of 5°C/1000m with fan models for operating altitude higher than 2000m(6500ft)

  12. For any application note and IP water proof function installation caution, please refer our user manual before using.

https://www.meanwell.com/serviceDisclaimer.aspx

BLOCK DIAGRAM

MEAN-WELL-HBG-200-Serie s-200W-Constant-Voltage-Constant-
Current-LED-Driver-FIG- \(7\)

DRIVING METHODS OF LED MODULE

This series is able to work in either Constant Current mode (a direct drive way) or Constant Voltage mode (usually through additional DC/DC driver) to drive the LEDs MEAN-WELL-HBG-200-Serie s-200W-Constant-Voltage-Constant-
Current-LED-Driver-FIG- \(8\)

DIMMING OPERATION

MEAN-WELL-HBG-200-Serie s-200W-Constant-Voltage-
Constant-Current-LED-Driver-FIG- \(9\)

3 in 1 dimming function (for B/AB-Type)

  • Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-: 0 ~ 10VDC, or 10V PWM signal or resistance.
  • Direct connecting to LEDs is suggested. It is not suitable to be used with additional drivers.
  • Dimming source current from power supply: 100wA (typ.)

Applying additive 0 – 10VDCMEAN-WELL-HBG-200-Serie s-200W-Constant-
Voltage-Constant-Current-LED-Driver-FIG- \(10\) MEAN-WELL-HBG-200-Serie s-200W-
Constant-Voltage-Constant-Current-LED-Driver-FIG- \(11\)**Applying additive 10V PWM signal (frequency range 100Hz ~ 3KHz): MEAN-WELL-HBG-200-Serie s-200W-
Constant-Voltage-Constant-Current-LED-Driver-FIG- \(13\)**

Applying additive resistance:MEAN-WELL-HBG-200-Serie s-200W-Constant-
Voltage-Constant-Current-LED-Driver-FIG- \(14\)

Note:

  1. Min. dimming level is about 8% and the output current is not defined when 0%< lout<8%.
  2. The output current could drop down to 0% when dimming input is about Ok & or 0Vdc, or 10V PWM signal with 0% duty cycle.

Note : In the case of turning the lighting fixture down to 0% brightness, please refer to the configuration as follow, or please contact MEAN WELL for other options.MEAN-WELL-HBG-200-Serie s-200W-Constant-Voltage-Constant-
Current-LED-Driver-FIG- \(16\)

Using a switch and relay can turn ON/OFF the lighting fixture.

DALI Interface (primary side; for DA-Type)

  • Apply DALI signal between DA+ and DA-.
  • DALI protocol comprises 16 groups and 64 addresses.
  • First step is fixed at 8% of output.

OUTPUT LOAD S TEMPERATURE(Note. 11)MEAN-WELL-HBG-200-Serie s-200W-
Constant-Voltage-Constant-Current-LED-Driver-FIG- \(17\)

STATIC CHARACTERISTICMEAN-WELL-HBG-200-Serie s-200W-Constant-Voltage-
Constant-Current-LED-Driver-FIG- \(18\)

De-rating is needed under low input voltage.

POWER FACTOR (P) CHARACTERISTICMEAN-WELL-HBG-200-Serie s-200W-Constant-
Voltage-Constant-Current-LED-Driver-FIG- \(19\)

TOTAL HARMONIC DISTORTION (THD)MEAN-WELL-HBG-200-Serie s-200W-Constant-
Voltage-Constant-Current-LED-Driver-FIG- \(20\)

EFFICIENCY VS LOAD

HBG-200 series possess superior working efficiency that up to 93.5% can be reached in field applications. 48V Model, Tcase at 75 CMEAN-WELL-
HBG-200-Serie s-200W-Constant-Voltage-Constant-Current-LED-Driver-FIG-
\(21\)

LIFETIME

MEAN-WELL-HBG-200-Serie s-200W-Constant-Voltage-Constant-
Current-LED-Driver-FIG- \(22\)

MECHANICAL SPECIFICATION

MEAN-WELL-HBG-200-Serie s-200W-Constant-
Voltage-Constant-Current-LED-Driver-FIG- \(23\)

  • tc: Max. Case Temperature. (case temperature measured point)
  • Ta: Ambient Temperature measured point.

MEAN-WELL-HBG-200-Serie s-200W-Constant-Voltage-Constant-Current-LED-Driver-
FIG- \(24\)

  1. tc: Max. Case Temperature. (case temperature measured point)
  2. Ta: Ambient Temperature measured point

MEAN-WELL-HBG-200-Serie s-200W-Constant-Voltage-Constant-Current-LED-Driver-
FIG- \(25\)

  • tc: Max. Case Temperature. (case temperature measured point)
  • Ta: Ambient Temperature measured point

MEAN-WELL-HBG-200-Serie s-200W-Constant-Voltage-Constant-Current-LED-Driver-
FIG- \(26\)

  1. tc: Max. Case Temperature. (case temperature measured point)
  2. Ta: Ambient Temperature measured point

INSTALLATIONS

MEAN-WELL-HBG-200-Serie s-200W-Constant-Voltage-Constant-
Current-LED-Driver-FIG- \(27\)

Caution

  • Please inspect the appearance of the driver if the package is damaged. There should not be any cracks.
  • Please do not drop or bump the driver.
  • All screws including the suspension screw should be paired with a spring washer and locked tight.
  • The entire luminaire, including the driver, should be limited to 10Kg or less.
  • The luminaire should be cautiously protected from damage due to shock throughout packaging and transportation.
  • Please thoroughly follow the preceding cautionary notes to prevent the luminaire from falling, leading to injuries.

INSTALLATION MANUAL

Please refer to : http://www.meanwell.com/manual.html

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