Qudo 6211100227 Compact EV Charger Instruction Manual

Qudo 6211100227 Compact EV Charger

Product Information

The QUDO is an electric vehicle charging station that features a built-in RCD Type A + DC 6mA. It is designed to be used within the specified operating parameters and must be earthed through a permanent wiring system. The device has a maximum output of 22kW at 32A/3-phase (TN networks), 12.7kW at 32A/3-phase (IT networks), and 7.4kW at 32A/1-phase IT/TN. It also has an electronic lock that can be permanently locked by the user, and a Type 2 cable charging socket. The QUDO has CE compliance in accordance with IEC 61851-1:2017 and IEC 62955, and the Radio Equipment Directive 2014/53/EU and ROHS Directive 2011/65/EU.

Product Usage Instructions

Before using the QUDO, read all instructions in the manual and save them for future reference. Follow all warnings and cautions during installation, operation, and maintenance. Do not use the QUDO near flammable, explosive, hazardous, or combustible materials, chemicals, or vapors. Disconnect power before installing or cleaning the QUDO. The charging station must be protected by a max. 40A type A 30mA RCD circuit breaker. Use the QUDO only within the specified operating parameters. Do not use the QUDO if it is defective, appears cracked, frayed, broken, or otherwise damaged or fails to operate. Do not use the QUDO if the flexible power cord or cable is frayed, broken, or otherwise damaged or fails to operate.

The QUDO must be earthed through a permanent wiring system. When transporting the QUDO, handle with care. Do not subject it to strong force or impact or pull, twist, tangle, drag, or step on the QUDO, to prevent damage to it or any components. Do not insert fingers or foreign objects into any part of the QUDO. Do not forcefully fold or apply pressure to any part of the QUDO or damage it with sharp objects.
The QUDO has a Type 2 cable charging socket and an electronic lock that can be permanently locked by the user. It also features a MODE CARD, ID CARD, RFID Area, Daylight Sensor, Power Light Bar, Delay Light Bar, Touch Button Area, and Light Type 2 Socket.

IMPORTANT SAFETY INFORMATION

Read all instructions before using this product. Save these instructions. QUDO features built-in RCD Type A + DC 6mA.
The charging station must be protected by a max. 40A type A 30mA RCD circuit breaker.
This manual contains important instructions for QUDO that shall be followed during installation, operation and maintenance. Please review all warnings and cautions before installing and using the product.

• Do not install or use the QUDO near flammable, explosive, hazardous, or combustible materials, chemicals, or vapors.
• Disconnect power before installing or cleaning the QUDO.
• This device should be supervised when used around children.
• The QUDO must be earthed through a permanent wiring system.
• Use the QUDO only within the specified operating parameters.
• Do not use the QUDO if it is defective, appears cracked, frayed, broken or otherwise damaged or fails to operate.
• Do not use the QUDO if the flexible power cord or cable is frayed, broken, or otherwise damaged or fails to operate.
• Do not attempt to disassemble, repair, tamper with, or modify the
• QUDO. QUDO is not user serviceable. Contact QUDO for any repairs or modifications.
• When transporting the QUDO, handle with care. Do not subject it to strong force or impact or pull, twist, tangle, drag, or step on the QUDO, to prevent damage to it or any components.
• Do not insert fingers or foreign objects into any part of the QUDO.
• Do not forcefully fold or apply pressure to any part of the QUDO or damage it with sharp objects.
• Use of the QUDO may affect or impair the operation of any medical or implantable electronic devices, such as an implantable cardiac pacemaker or an implantable cardioverter defibrillator. Check with your electronic device manufacturer concerning the effects that charging may have on such electronic devices before using the QUDO.
• Do not use private power generators as a power source for charging.
• Do not operate the QUDO in temperatures outside its operating range of -30˚C to 50˚C.
• QUDO should only be installed by personnel who are trained and qualified to work on electrical systems.
• Ensure that QUDO is within storage temperature when moving, transporting, or storing.

PRODUCT SPECIFICATIONS

• Dimensions (mm) H: 302.5 x W: 211.5 x D: 116.5

• Weight 2.2 kg

• Installation circuit Max. 40A fuse on installation circuit for charging stations

• Installation network, Voltages TN, IT and TT 230VAC ± 10% 400VAC ± 10%50/60 Hz

• Max. current and charging output 22kW at 32A/3-phase (TN networks) 12.7kW at 32A/3-phase (IT networks) 7.4kW at 32A/1-phase IT/TN

• Charging socket IEC 62196-2 Type 2 Female
  Electronic lock, can be permanently locked by user

• Earth fault protection Built-in RCD for ground fault protection (30 mA AC/6 mA DC) according to EN 61008-1 and IEC 62955 Electronic, automatic reset by replugging Type 2 cable

• Standards and approvals CE compliance in accordance with IEC 61851-1:2017 and IEC 62955, and the Radio Equipment Directive 2014/53/EU and ROHS Directive 2011/65/EU

• Operating Temperature – 30˚C to 50˚C

• Storage Temperature 40˚C to 85˚C

• Degree of protection IP54 (IP22 without cover)

• IK Rating IK08

• UL Rating UL94 5VA flammability rating

• UV Resistance YES

• Electrical protection Protection class I (4kV AC and 6kV impulse, insulation) Overvoltage category III (4kV)

• Means of Disconnect External branch circuit breaker

• Terminal Blocks Single Cable: 2.5-10mm2, copper only

PRODUCT OVERVIEW

Installation kit

FEATURES

• RFID Area: The integrated RFID reader enables access control of locking or unlocking the charging cable with QUDO ID card. You could also change charge mode with QUDO mode card. (See page 17.)

• Daylight sensor: Automatically adjust the indicator brightness and control the area light ON/OFF.

• Power light bar: The light bar is used to display the charging power percentage and the status of QUDO.

• Delay light bar: The light bar is used to display delay time and the status of QUDO.

• Touch button: With the touch button it is possible to set the charging power
  (25%/50%/75%/100%,Min.6A) and delay charging time. It is also used to control the Area light. (See page 15,16.)

• Area light: It is useful to quickly find QUDO at night.

• Type 2 socket: The type 2 socket is completely universal and allows you to charge any type of electric vehicle using the appropriate charging cable.

CIRCUIT BREAKER RATING / MAXIMUM OUTPUT

Power Output
For the best charge rate, install a circuit breaker to match the grid type and desired current output. QUDO features built-in RCD Type A + DC 6mA. Maximum current output (amps) can be adjusted by the installer as part of the commissioning process between 6 A and 32 A can be selected. Estimate power output for various grid connections below.
The charging station must be protected by a max. 40A type A 30mA RCD circuit breaker.

Maximum current output (A)| 230V 1-phase power output (kW)| 400V 3-phase power output (kW)
---|---|---
32| 7.4| 22.1
25| 5.8| 17.3
20| 4.6| 13.8
16| 3.7| 11
13| 3.0| 9.0
10| 2.3| 6.9
6| 1.4| 4.1
0| 0| 0

Check that the vehicle supports the distribution network IT 3-phase before mounting. If the car does not support IT 3-phase use only 1 phase connection.

INSTALLATION

1. Loosen the screw with the following multitool supplied and remove the  front cover. Then release both clips at the same time, until the main unit disconnects.

2. Fix the mounting plate to a wall or structure with sufficient load-bearing capacity using the 4 screws provided in the mounting kit.
   Use suitable wall plugs for mounting. Recommended installation height 130-150cm or after end-customers special needs.
   Turn off the power before proceeding with the installation.
   The installation wall must cover the entire backside of the product.
   We recommend mounting the QUDO under roof for even longer lifetime of the product.

3. Shorten the sealing plug to fit the cable. The hole should be slightly smaller to ensure a good seal. Insert the cable through one of the six cable entries and secure it to the mounting plate with the strain relief provided. Close all cable entries that are not in use with the blind sealing plugs supplied.
   We recommend use of cable entry at the bottom for even better protection.

4. Strip the cable cores by 12mm. For stranded cable, it`s recommended to use cable end sleeves and use correct tools to fix them. Tighten the screws with a torque of 5 Nm.
   Before attaching the main unit, pull each wire to double-check that they are connected properly.
   QUDO can operate on both three-phase power supply and single-phase power supply. QUDO automatically detects the distribution grid type.TN 3-phase| PE| N| L1| L2| L3
   ---|---|---|---|---|---
   TN 1-phase| PE| N| L1| —| —
   TT/IT 3-phase| PE| L1| L2| L3| —
   TT/IT1-phase| PE| L1| L2| —| —

5. Set the max. charging current with charging current DIP-switch. The  charging current can be set to 0A/6A/10A/13A/16A/20A/25A/32A as the table show.

6. Position the main unit to fit into the holes on the mounting backplate, press it forcefully down until both side clips “click” in place, and tighten the locking screw at the bottom of QUDO to secure the front cover.

7. Turn on the power. The terminals of the mounting backplate are now electrically live. Your QUDO is now ready for use.

USING QUDO

Start charging
Connect the charging cable to the QUDO and your electric car. The charging process starts and adapts automatically to the electric car and the available energy at any time according to the configuration. If the QUDO is in secure mode, you have to swipe the QUDO ID card to authorize charging. If the car does not start charging accordingly, check that charging is activated in your car and that the connectors are properly plugged in. If charging still does not start, check what might be the cause in light bar troubleshooting section. (See page 39.)
Check the charging cable and connector for damage and impurities such as foreign objects and water ingress before charging.

Stop charging
You can stop the charging by swiping your RFID card or remove the charging cable from the vehicle. If you swipe the RFID card to stop charging, you can swipe the card again to re-lock the cable and continue charging.

Power settings

1. Press the button one time, the power light bar will turn to pink. QUDO enters into power setting mode.
2. Press the button to set power in cycle of 25%, 50%, 75%, and 100%.
3. Stop operation for more than 4sec, the power light bar will turn blue, settings take effect and automatically exit power setting mode.
   The end-user can adjust charging power and delay charging time when the QUDO is in standby, or no cable connected between QUDO and car.

Delay charging settings

1. Press button one time, the power light bar will turn to pink. QUDO enters
   into power setting mode.

2. Press and hold button for 1.5sec, until delay charging light bar turn pink. QUDO enters into delay charging setting mode.

3. Press button to set the delay charging time in cycle of 0H/3H/6H/9H/12H.

4. Wait for 4sec, the delay charge light bar will turn blue,
   settings will take effect and exit delay charging setting mode automatically.

5. Connect the charging cable to the vehicle and QUDO, the upper LED on delay light bar flashes to count down. QUDO will start charging according to delay charging setting.

Free or Secure mode
Free mode: QUDO is starting to charge without any need for swiping RFID Card.
Secure mode: QUDO will start charging only with an authorizing RFID Card.
To select between the different modes you need to use the mode card.

1. Press the button once, the light bar will turn pink.
2. Swipe the QUDO mode card to change between free mode (1 light bar) and secure mode (2 light bars). Light will stream from top to bottom.
   QUDO can not be connected with charging cable when changing mode. If you dont want to use RFID card to start charging, change to free mode

Lock or unlock the cable

1. Press the button once, the light bar will cycle in color pink.
2. Swipe RFID card to lock the cable from QUDO (2 light bars) or unlock the cable from QUDO (1 light bars).

Area light ON/OFF
The Area light will turn off during daytime and turn on during night time automatically. Press and hold button 4 sec to turn on/off the area light manually when QUDO is not in power setting or defer charging setting mode.

TROUBLESHOOTING

With unsolved failure please contact nearest dealer.

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