ZUBR D6-63 red Оvervoltage Protection Voltage Relay Instruction Manual

June 10, 2024
ZUBR

ZUBR D6-63 red Оvervoltage Protection Voltage Relay Instruction Manual
ZUBR D6-63 red Оvervoltage Protection Voltage Relay

Voltage relay ZUBR D6 red (hereinafter referred to as the device) designed to protect domestic and industrial electrical equipment (including three-phase electric motors) and can operate in the following modes: a single- phase or a three-phase load.

During operation, the device measures and displays values of RMS voltage on each phase. All settings and trip values are stored in non-volatile memory. The device is powered from the measured phases and a neutral conductor.

TECHNICAL DATA

Voltage limit upper 220–280 lower 120–210 V V
Break-time at increasing not more than 4 sec
Break-time at lower: > V 120 < V 0,1–10 sec not more than 0,04 sec
Power Volt not less than 100 420 V not more than V
The number of operating cycles under load of not less cycles 10 000 cycles
The number of operating cycles without load of not less cycles 500 000 cycles
Relay type Polarized
A skew (asymmetry) phases 10–80 V
Device weight 0, ±10 %
Overall dimensions ( ) 10 mm
IP to GOST 14254 IP20
Model D -40 red
--- ---
Rated load current (for category AC-1) 3 x 40 А (max 3 x 50 А in 10 minutes)
3 x 50 А (max 3 x 60 А in 10 minutes) 3 x 63 А (max 3 x 80 А in 10 minutes)

CONNECTION SCHEMES

The phases and a neutral conductor for measurement and power supply are determined by an indicator and supplied to the device. The connecting wires of the load phases are connected to the corresponding terminals 5–7 (L1–L3), and the neutral conductor (N) to terminal 8.
CONNECTION SCHEMES

For correct operation of ZUBR D6, it is enough to connect the neutral conductor to one of the zero terminals (4 or 8).
Scheme 1. Option for connecting an RCD, a circuit breaker with zero transit through the device to a three-phase load.

IMPORTANT. Before the installation and operation of the device, please read by the end of this document. This will help to avoid possible danger, mistakes and misunderstandings.
CONNECTION SCHEMES

Scheme 2. Option for connecting an RCD, a circuit breaker with zero transit through the device to three single-phase loads.

Scheme 3. Wiring diagram
Wiring diagram

INSTALLATION

The appliance is intended for installation inside residences. The risk of moisture or humidity in the installation site should be minimal. The ambient temperature during installation should be within –5…+45°С.

The device has additional overvoltage protection in the form of a varistor and a fuse. The appliance is installed in a special box, which allows to conduct the easy installation and operation. Cabinet should beequip ped with standard mounting rail 35 mm width (DIN rail). The appliance takes in width of standard module on 18 mm. The height of the appliance should be in the range 0,5…1,7 m from the floor

For protection against short circuit and excess capacity in circuit load necessarily need to set in front of the appliance, the automatic circuit- breaker ( at the schemes 1,2). The automatic switch off is established in the open-phase fault wire, as shown at the schemes 1,2 ( ). To protect person from electric shock leak is set safety shutdown device (at the schemes 1,2).

Terminals of the device designed for wire cross section 2up to 16 mm². It is advisable to use a soft wire, which is tightened in the terminals with a screwdriver with a tip width of no more than 6 mm with a torque of 2 4 Nm. A screwdriver with a blade more than 6 mm wide can cause mechanical damage to the terminals. Doing so will void your warranty claim.

WARRANTY TERMS

The warranty for ZUBR devices is valid for from the date of sale, provided that the instructions are followed. The warranty period for products without a warranty certificate is counted from the date of production.

If your device is not working properly, we recommend that you first read the section «Possible problems». If you cannot find an answer, contact Service Center. In most cases, these actions resolve all issues

If you continue to have issues with the device, please send it to a Service Center or to the store where you purchased the device. If your device is defective due to our fault, we will repair or replace it under warranty within 14 business days.

Please see the full text of the warranty and the data you need to send to your Service Center on the website https://www.ds-electronics.com.ua/en/. If you have a warranty case, please, contact the General distributor in your area.

WARRANTY CARD
Warranty Card

EXPLOITATION

Use the «+» and «–» buttons to change the parameters. After pressing the button for the first time the parameter will flash, after pressing it for the second time the parameter will change. After 5 sec after pressing — return to the previous state or menu level.

Selecting the operating mode
To select a mode, hold down the ≡ button for 6 sec , use the or buttons to select a desired mode. When the mode is changed, the alarm log is automatically cleared.

The single phase load mode (asynchronous mode)
Selecting the operating mode

The device is capable of performing the functionality of three single-phase relays. The setting and control are separate for all power relays, while the device protects the equipment from voltage overshoot
The three-phase load mode (synchronous mode)
The three-phase load mode
The settings and controls are common to all power relays, while the device protects an equipment from voltage overshooting and monitors phase asymmetry, phase sequence, phase failure (these functions can be disabled).

Setting trip limits
(factory setting242V / 198 V)
To view the upper limit, press the «+», button, to view the lower limit, press the «–» button. Then use the «+» and «–» buttons to change the limit as necessary.

The single phase load mode: First, use the button to select the desired phase.
The single phase load mod

The three-phase load mode:
The three-phase load mode: 

IMPORTANT. When setting the voltage limits use the protected equipment technical documentation.

Table 1. MODELS SHUTDOWN EXIT time voltage beyond

Log in the single phase load mode
The phase in which the alarm occurred will flash. The log is able to store in the non-volatile memory the last 99 emergency alarms ( 1… , while « 1» — , and « » — the oldest)

To enter the log, press the button. The screen will display the total number of alarms log entries. To navigate through the general log, use the or buttons.

To view the alarms of a specific phase, after entering the log, press Select the required phase by pressing the next . Use the or buttons to view the alarms of the selected phase.
The three-phase load mode

Examples of alarms log entries:

An alarm due to break of the neutral conductor. The function Neutral Conductor Failure Control is responsible for the neutral conductor failure control.
Examples of alarms log entries

Low limit alarm
Low limit alarm

Upper limit alarm
Upper limit alarm

Overheating alarm
Overheating alarm

To reset the log while viewing it, hold down ≡ for 3 seconds, before a message appears « » . « »
Overheating alarm

The log will also be cleared when the device switches between the single-phase and the three-phase loads.

After releasing the button, the log will be cleared.
Overheating alarm

Table 2. THE MENU IN THE SINGLE PHASE LOAD MODE

Menu section Press « » ≡Screen Notes

Load delay (factory setting 3 с, 3–600 с step 3 с) To go to change Press 1 time or – «+» « ». For phase selection — . « » The third click on — an exit to the main menu.| 1 time
| During the countdown of the delay, the time until the voltage is switched on in seconds ( ) Will flash on the corresponding display. Menu navigationt18.:
Menu section
Delay type of load starting ( tAr )| 2 times
| «tAr» time after voltage recovery — delay (ton) is counted from the moment of voltage recovery.«tAo» time after switching off delay (ton) is counted from the moment the relay is turned off. This type of delay takes into account response time of the emergency in the total ondelay time.
Models of time off when the output voltage limits (factory setting «o FF»)| 3 times
| Professional model is not off load at safe in magnitude and duration of voltage deviations. More details of the model of the shutdown time when voltage goes beyond the limits are described in the Table. 1.
Maximum number of protection operations in sequence (factory setting 5 operations, a range of change 5 1– )| 4 times
| Limits the number of repeated trips of the device by the limit, if no more than 20 seconds have elapsed between shutdown at the limit and turn on the load. To disable this function, select oFF .
ADVANCED SETTINGS. To enter hold for 3 seconds « » ≡
Enable/disable the screen in the standby mode (factory setting « » on )| | Turns off the screen after 20 seconds after the last interaction with the device and in the absence of an emergency situation. In the event of an emergency situation on any of the phases, the corresponding screen will flash. To exit the sleep mode, press one of the buttons once.
Correction of screen reading ( 0 V a range of change V) To go to change Press 1 time or – «+» « ». For phase selection — . « » The third click on — an exit to the main menu| 1 time
| You can use correction if voltage indications on the screen of the device and your reference device differ.
Correction of screen
Break-time on voltage dip (factory setting 0,1 с, se a range of change se 0,1–10 с)| 2 times
| It is necessary to fine-tune the response time of the protection to power failures. More details in the Table 1: the Pro mode is enabled: 164-176 V, the Pro mode off: 120–210 V.
Hysteresis ( V factory setting 1 , a range of change V It is necessary to reduce the number of the device operations by the limit, when the voltage in the network is close to the limit and is not stable.| 3 times
``| Correction of screen
Neutral conductor failure contro ( oFF factory setting , 10–35 % « » a range of change ) Permissible phase angle deviation in percent| 4 times
| In a three-phase circuit, the phase angle is 120°, but in case of a neutral conductor failure, the phase angles are unbalanced. Set the permissible percentage of phase angle unbalance if you want to enable neutral conductor failure control.

Log in the three-phase mode load
The phase at which the alarm occurred will flash. The log is able to store in the non-volatile memory the last 99 emergency alarms ( 1… , while « 1» — n n99 n last actuation n99 , and « » — the oldest).

To enter the log, press the button. «і» The first 1.5 sec the screen will display the total number of alarms in the log, then the last trouble. Use or to navigate through the log. «і» «+» «–» ,
mode load

Displaying alarms in the log
First, you see the number of the log entry with the type of emergency. Then the value of the alarm with dots in the rightmost digits

Examples of alarms log entries:

Phase unbalance alarm
Phase unbalance alarm

Limit alarm
Limit alarm

Phase sequence failure alarm
Phase sequence failure alarm

Overheating alarm
Overheating alarm

An alarm due to break of the neutral conductor. The function Neutral Conductor Failure Control is responsible for the neutral conductor failure control.
neutral conductor

To reset the log while viewing it, hold down ≡ for 3 seconds, before a message appears The log will also be cleared when the device switches between the single-phase and the three-phase loads
After releasing the button, the log will be cleared.
To reset the log

Table . 3 THE MENU IN THE THREE-PHASE LOAD MODE

Menu section Press « » Screen Notes
Load delay (factory setting 3 с, 3–600 с step 3 с) 1 time During the

countdown of the delay, the time until the voltage is switched on in seconds will flash on the corresponding display
Delay type of load starting ( «tAr»)| 2 times| | Ar» time after voltage recovery — delay (ton) is counted from the moment of voltage recovery. time after switching off delay is counted from the moment the relay is turned off. This type of delay takes into account response time of the emergency in the total on-delay time
Models of time off when the output voltage limits (factory setting « »| 3 times| | Professional model is not off load at safe in magnitude and duration of voltage deviations. More details of the model of the shutdown time when voltage goes beyond the limits are described in the Table. 1.
Maximum number of protection operations in sequence (factory setting 5 operations, 1– )| 4 times| | Limits the number of repeated trips of the device by the limit, if no more than 20 seconds have elapsed between shutdown at the limit and turn on the load. To disable this function, select oFF .

Delay time of load turning on

This is an adjustable time until the load is switched on after an emergency. The delay control is described in Table 2 . s and 3

When the mode is on : if the set delay time is greater than 6 sec, then during a short-time voltage jump before the countdown for 2 sec, an emergency situation will be displayed and remaining time before the load is switched on.

For protection of refrigeration equipment, where there is a compressor, it is recommended to set a delay of turning on load 120–180 sec. It will allow to increase the service life of the compressor.

Locking the controls
To lock (unlock), hold down the and buttons for more than 6 seconds until the message ( ) appears on the screen.

Viewing of calculated linear stresses
Hold the button for sec. At the corresponding screens, the phase numbers will appear, between which linear voltages are calculated.

When releasing the screens for 30 sec calculated linear voltages will be displayed
with an accuracy of 2-3 V.

Manufacturer and vendor: DS ELECTRONICS, LTD 04136, +38 (091) 1-91-8 , : +38 (091) 1-91-8 Ukraine, Kyiv region, Kyiv, 1–3 Pivnichno- Syretska str. 48 1 48
[email protected]
www.ds-electronics.com.ua/en/

References

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