OPUS OP15 Hybrid Caravan User Manual

OP15 Hybrid Caravan

OP 15 Caravan User Manual

Product Information

The OP 15 Caravan is a luxurious and durable camper that is perfect for off- road adventures. The caravan has a metallic grey color and is built on a 6 hot dip galvanized chassis with an aluminum frame. The body of the caravan is made from aluminum composite material and has a checker plate. The walls, floor, and roof are all one piece, which ensures the strength of the caravan. It has a king-size bed, ensuite, lounge area, cupboards, sink, bunks, fridge slide, slide-out kitchen, pantry, adjustable table, and air conditioner. The caravan has a Truma gas and electric hot water system, water pumps, 1x SEAFLO pump, and 1.5mm plate. It comes with 6x 100-watt solar panels, 2x 105Ah Imperium Lithium Batteries, a 20A AC-DC Charger & 5A DC-DC Charger, 7-pin trailer wiring, and Anderson plug.

Product Usage Instructions

Hitching & Trailer Electrics: Before hitching your OP 15 Caravan to your towing vehicle, ensure your coupling is secured and locked in place. Also, ensure that your electrical plugs including the Anderson plug are connected correctly. It is essential to check wheel nuts after the first 100 kilometers and then every 1000 kilometers. Disconnect electrical plugs when the engine of the towing vehicle is not running.

Brake Set Up: The brake system on your OP 15 Caravan is designed to work in synchronization with your towing vehicle. You need to ensure that your caravan’s brake system is set up correctly before you start your journey. Please refer to the brake set up section of your user manual for detailed instructions.

Setting Up your Caravan: The OP 15 Caravan is designed to provide ultimate comfort and convenience in off-road adventures. It comes with everything you need, including water systems, hot water service, gas system, 240-volt mains power, and 12-volt power. Please refer to the setting up your caravan section of your user manual for detailed instructions.

Care & Maintenance: To ensure the longevity of your OP 15 Caravan, it is essential to carry out regular maintenance as per the service schedule in the user manual. Please refer to the care & maintenance section of your user manual for detailed instructions.

Warranty: Your OP 15 Caravan is covered by a warranty. Please refer to the warranty section of your user manual for detailed information.

Torque Guide: The torque guide provides information on the recommended torque settings. Please refer to the torque guide section of your user manual for detailed information.

VEHICLE IDENTIFICATION NUMBER (VIN)

About Your Vehicle Identification Number

Every OPUS® has a Vehicle Identification Number (VIN). The VIN Plate can be found on the exterior of your OPUS® to the left of the door secured, to the draw bar. We recommend maklng a note ofyourVIN in the template below. Thls will be required by insurance companies.

SPECIFICATIONS – OP15

1. King Bed
2. Ensuite
3. Lounge Area
4. Cupboard, Bench & Sink
5. Tall Cupboard
6. Bunks
7. Fridge Slide
8. Slide-out kitchen
9. Pantry
10. Adjustable Table

Features

Internal

External

Plumbing

Electrical

DIMENSIONS – OP15

HITCHING & TRAILER ELECTRICS

About your Coupling
The OPUS® OP15 comes as standard with DO35 articulated off-road coupling. When hitching the OPUS® to your towing vehicle you must ensure that someone is close to the trailer handbrake in order to maintain control of the trailer, particularly when manoeuvring on uneven ground or a slope.

About your Electrical Plugs

IMPORTANT
Wheel nuts should be checked after first 100km and then every 1000km.

7 PIN
The OPUS® is fitted with a 7-pin flat plug that connects all the exterior trailer lighting and the electric brakes to the towing vehicle. A standard 7 pin plug is required on your tow vehicle for this to connect to.

ANDERSON PLUG
The OPUS® is also fitted with a standard 50 Amp Anderson Plug which is connected to the caravan batteries via 5 Amp DC-DC charger. If you have an Anderson plug on your towing vehicle that is connected to your vehicle battery, then you can attach these two together whilst towing.

IMPORTANT Disconnect these plugs when the engine of the towing vehicle is notrunning, as it will continue to draw current and you may end up with a flat battery on your towing vehicle.

BRAKE SET UP

About your brakes
The OPUS® is fitted with electric brakes. Your tow vehicle will need an electric brake controller fitted in order to tow the caravan and operate the electric brakes safely. Before towing, check that the caravan brakes are on. Refer to your vehicles brake controller user manual. To test brakes, connect to running car and use the electric brake controller manual override switch/button/lever.

IMPORTANT
Failure to tow with a brake controller in your vehicle is both dangerous and illegal and will void warranty.

As part of the regular service check you should have completed by an accredited industry service agent, the brakes will be checked and maintained.

Setting Up your Caravan

Initial Steps

1. Once you have positioned your OPUS® on level ground in the desired location, engage the handbrake. Levelling ramps may be required (not supplied).
2. Raise or lower jockey wheel to level your caravan lengthways.
3. Using the leg winder supplied, gently lower corner steady legs until each touches the ground with enough pressure to stop any rocking.
4. Enter the caravan and push the lift arms one inside the ensuite and one at rear end of the caravan to lift the roof, securing them in the upright position with the latch.
5. Unlatch and fold down the spare wheels.
6. Unlatch both jerry can holders and place them as shown.
7. Unlatch the rear door from outside and lift the door outwards.
8. Unlatch and unfold fully each side panel.
9. Unfold the rear floor and wall fit into place.

IMPORTANT
Make sure to latch & lock the rear panel properly in both ends.

Awning Setup

1. Start unwinding the awning as shown using winding stick located in the front tunnelboot.
2. Unwind the awning completely as shown.
3. Take out awning legs from both sides.
4. Adjust the awning height using thumb screw in the awning leg.

IMPORTANT
Slideout hinge of the awning leg as shown in the second photo before put them down in the floor

Water System

Water System Set up
The OPUS® is fitted with two freshwater tanks. Each tank has its own lockable fill point on the driver side of the van and is plumbed to a 12v switchable water pump located on the circuit board. The pump supplies water to the slide-out kitchen, internal sink and ensuite.

Hot water is provided via the hot water system on the driver side underneath the king bed. The OPUS® is fitted with a grey water tank. All external kitchen, internal sink and the ensuite are directly connected to grey water tank. Grey water tank gauge is located in the main switch board. Drain for the grey water tank located in the driver side as shown below

IMPORTANT
Regularly check water seals in wet areas.

Hot Water Service

The OPUS® is fitted with a hot water service operated on gas or/and electricity. For faster heating up period the appliance can be simultaneously operatedwith gas and electrical power.

Switching on gas operation
Remove the cowl cover which is located in driver side of the OPUS®.

Make sure pump switch turned on in the main switch board.

Make sure the hot water system connected to gas. Select water heater mode using the switch located under driver side lounge.

IMPORTANT
Please refer to hot water system user manual for instructions

Hot Water Service

Electrical Operation (240V)

Remove the cowl cover which is located in driver side of the OPUS®.

Make sure pump switch turned on in the main switch board.

Make sure hot water system plugged in and switch is turned on. Switch is located under bed next to battery compartment.

Gas System

Safe operating procedures for your gas system
PLEASE refer to the information located on the rear of your OPUS® gas certificate.

1. The OPUS® is fitted with a mount for two 4.5kg gas bottles inside front driver side tunnel boot compartment. The bottle is to be connected to gas regulator and must be turned off when the gas is not in use.
2. To install a gas cylinder, ensure the gas cylinder is placed correctly with J-clamp, continue with attaching the gas hose to bottle ensuring that’s been tightened so no leaks occur.
3. Once kitchen has been pulled out full you can fit the gas bayonet hose to the outlet. This is a simple push and twist to install.
4. The gas tap/valve on the top of the gas bottle can now be opened.
5. Turn on the yellow gas tap (situated underneath the rear of the OPUS behind each of the gas outlets unit) by turning 90°.
6. Lift up lid of the gas hob, turn on one of the burners (push in, hold the knob down until flame is lit and stays on. Keep pressing the button until the gas has had time to fill up the system and the burner will ignite.
7. Ensure that the gas bottle valve is closed prior to packing up the OPUS® for transit or storage. The OPUS® has two gas outlet bayonet fittings. At each point there is an on/off valve located right behind the gas outlet. Each valve must be turned off when not in use.

The outlet on the driver’s side is a gas BBQ (not supplied) while the outlet on the passenger side is to supply the 4 burner cook top in the slide-out kitchen. This hose is fitted to the cook top and is located under the sink. Both points should have the protective plugs inserted when not in use. When the gas is not in use the shut off valve and gas bottle should be in the off/closed position.

Gas fumes inside a caravan could result in unconsciousness, brain damage or even death. Follow safe operating procedures with gas at all times:

1. Ensure good ventilation throughout, at ALL times
2. Do not use any other gas systems than those provided with the OPUS®
3. Always turn off the shut off valve IMMEDIATELY after use.

240 Volt Mains Power

240V – Safe operating procedures

IMPORTANT Take extra care when using the sockets, do not cause a hazard.

The OPUS® comes fitted with a 240-volt power system. The main circuit breaker and RCD is in the main switch board.

The main 15Amp power input is found on the driver’s side of the OPUS®. There are 4x internal and 1x External 240V power points. Under the bed storage area there are 3 240V power points one for battery charger, one for the heater and one spare.

In the bedroom area there is another 240V outlet.

The external power point is located on the passenger side of the OPUS® behind the kitchen.

12 Volt Power

12 Volt – Safe operating procedures

The OPUS® has many 12V outlets – they are a combination of standard 12V sockets, mini 12V sockets, USB sockets and switches.

You will find their location as follows:

• In the front toolbox / fridge compartment there is a standard 12V fridge socket.

• In the same area there is a small switch and LED work light.

• Both sides of the upper tunnel boot storage area there is a LED work light with a small switch.

• Inside the OPUS® there are two 12V mini sockets next to TV point. These are for the 12V LED light kit (optional extra).

• Next to the picnic table there is a twin 12V USB socket.

• Externally at the rear passage side next to the kitchen slide-out there are two additional 12V mini sockets and a standard 12V socket.

• The two mini sockets are designed to operate the 12V LED light on the kitchen and a small annexe light.

• Next to the main door you will find four switches for LED floor lights and annexe lights around the caravan.

• The main switch board is located near the door. On the panel you will find the main 12V switch.
  There are separate switches for the:

  • Lights
  • Fridge
  • 12V sockets
  • Media
  • Water Pump

• The control panel has a battery volt-meter that will provide an indication of the remaining charge of the leisure battery and amp draw display in real time. A full battery will be indicated by the Battery Level Indicator.

• There are also two water tank gauges which will display the water level when pressed. The battery condition is displayed with a voltage/amp digital reading and a level gauge. There is also a standard 12V socket.

• All switches have their own resettable fuse next to each of the switches.

• In the battery compartment the large resettable fuse is wired to the 50amp Anderson plug fitted at the drawbar.

• The internal 12V sockets and external 12V socket, fridge and lighting will operate on 12V power from the leisure battery; heavy usage and power hungry appliances will deplete the battery’s charge.

• It is recommended to have the mains 240V connected to a suitable supply if available, even if appliances are run on 12V only.

• The trailer lights and electric brakes are wired to a standard 7 pin trailer plug. The OPUS® is fitted with electric brakes.

IMPORTANT
Your towing vehicle will need an in-car electric brake controller installed.

The battery charger is fully automatic and will recharge the lithium battery if the OPUS® is connected to an 240V electric power supply via the 15amp power inlet. While in transit if the tow vehicle has the Anderson Plug connected this will also be topping up the batteries via DC-DC charger. Regular battery maintenance checks (charge once a month) will prolong the life of your battery. Refer to battery charge instruction manual for further details.

TIP:
Monitor your batteries closely! Charge or discharge the battery to approximately 50% of capacity before storage. Charge the battery to approximately 50% of capacity at least once every six months.

Care & Maintenance

IMPORTANT THE OPUS® CAMPER MUST NOT BE STORED WET/DAMP

STORAGE

• It is strongly advised that you purchase a storage cover for your OPUS® if it is to be stored in an uncovered location.
• The storage cover is advised for an extended period of storage to keep your caravan in pristine condition.
• Clean off dirt and grime on the unit from travelling/terrain to keep your caravan in good condition and maximise its longevity.
• Regular battery maintenance checks (charge once a month) will prolong the life of your battery.
• Ensure the water tanks are emptied after use and contain no liquids when being stored.

Return to the Road

• Ensure that your caravan and accessories are fit for the road and you adhere to all local laws.
• Check the wheels and tyres and ensure they are in good condition with the wheel nuts correctly torqued (125NM).
• Check the tyre pressure before driving (50PSI when cold).
• Check that DO35 coupling (receiving hitch) is tight.
• Check the lights and fittings and ensure they are functioning correctly.
• The chassis/running gear and the gas installation of your OPUS® caravan should be checked on an annual basis by a qualified service centre.

External care for your OPUS®

• Inspect the outside panels of your caravan including the roof (bed lids) for any damage or cracks.
• Inspect the sealant around the panels to verify that there is adequate bonding around the body panels and exterior features.
• This is especially important after an impact/accident to the caravan to ensure the integrity of the body’s resistance to water ingress.
• Keep the body and the roof of the caravan clean, it is best to clean any mud and dirt off the caravan immediately or after every journey to maintain its clean finish.
• Prolonged exposure to UV, mud, dirt, and salt may deteriorate the finish of the caravan.
• The body of the caravan can be washed with soap and water using a soft sponge. Rinse the caravan thoroughly after washing.
• A damp cloth may be preferred especially for small spots and dirt. Specialist products such as Care-avan Waterless Wash & Shine may be used where/when adequate water is not readily available.
• Read and follow the instructions carefully and it is advisable to try any product to be used on the caravan on a small inconspicuous spot to ensure/verify it is suitable before full use.
• Any form of damage or scratch to the paintwork or finish of the caravan on the body may be repaired or cleaned by using a suitable ‘touch up stick/paint. Contact your dealer or OPUS® caravan directly for further information.

Internal Features

1. Radio and speakers
2. Fire extinguisher
3. TV
4. 12V CIG & USB sockets
5. Ensuite
6. Toilet Please refer to toilet user manual for instructions
7. Batteries & charger Please refer to battery & battery charger user manuals for instructions
8. Jockey wheel
9. Hot water service
   Please refer to hot water system user manual for instructions

Storage

Driver side storage

Passenger-side Fridge slide storage

Warranty

INTRODUCTION
The following information relates to warranties offered by OPUS. Please read all the information carefully, and should you have any questions relating to any aspect of this section, please contact OPUS. By purchasing an item from OPUS, you hereby agree to all terms and conditions of warranty as set out herein.

OPUS will always deal with warranty claims reasonably and in go od faith. We offer a 12 month warranty on all fittings and fixtures, plus the following s pecific warranties:

OPUS warranties apply for the use of your OPUS on any road or t rack that is trafficable to normal four-wheel-drive vehicles.

VALIDITY OF CLAIMS

• Warranties are valid to the original purchaser of the item in question and apply from the original date of purchase.
• Warranties apply to items sold as “new” and do not extend to items sold via auction, or deemed to be “factory seconds”, “ex-demonstration” or “damaged” unless specifically stated otherwise by OPUS® in writing. (See details later in this document.)
• Warranties are not transferable. Also, if the original purchaser sells an item to a third party, the original purchaser cannot make any claims on behalf of the new owner.
• Warranties do not apply to products used in hire schemes or as rentals.
• OPUS® does not cover damage due to unauthorised modifications, m isuse, abuse, incorrect assembly, improper and irregular maintenance, or accident or collision.
• Any work performed under an authorised warranty claim approved by OPUS® must be performed by OPUS®, or an authorised representative of OPUS®, and only with the express written permission of OPUS®.
• Affiliates, representatives, associates, agents, suppliers, resellers or similar of OPUS® shall have no authority to authorise or deny warranty claims on behalf of OPUS®.
• OPUS® shall not be liable (in part or whole) for any warranties, either express or implied, made by agents or resellers on behalf of OPUS® without the knowledge or express written permission of OPUS®. Such unauthorised claims shall be the responsibility of the agent or reseller only.

Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

OPUS® Caravans are designed for use on any road or track that i s trafficable to normal four-wheel-drive vehicles. OPUS® Caravans can be exposed to water crossings where the wate r is below body floor level, but never where the water is at, or above, body floor level.

THE FOLLOWING ITEMS ARE NOT COVERED UNDER THE OPUS® WARRANTY:

• Impact or stone damage to body, chassis or running gear.
• Soiling of fabrics and internal fitments from dust and other air borne substances.
• Water damage due to water crossings.
• Movement or damage caused by dislodgment of appliances and fitti ngs resulting from hard
• impact or heavy landings or severely rutted roads or tracks.
• General damage arising from misuse.
• Rust
• Wheels and Tyres
• Paint
• Faults to canvas when stored wet.
• Mould
• General consumables such as bearings, light fittings, batteries etc.
• Wear and tear when the trailer is used for permanent living purposes.

OPUS® includes equipment and fittings, such as accessory brand c ookers or pumps, which are separately warranted by their manufacturer and not covered by the OPUS® Warranty. If necessary, OPUS® will help an owner make a warranty claim to these manufacturers. In addition to the express OPUS® warranty, the consumer may also be covered by other rights and remedies of the Australian Consumer Law in relation to the goods and or services to which this warranty relates.

FACTORY SECONDS, EX-DEMONSTRATION AND DAMAGED GOODS
From time to time, OPUS® may offer for sale items deemed to be “factory seconds”, “ex-demonstration”, or “damaged”. Any such items are sold on an “as is” basis. There are no warranties, refunds, credits, exchanges or similar associated with such items. In the sale of such items, OPUS® will attempt to provide all relevant information regarding the item, including faults, defects, or similar, however, there may be instances where minor defects or imperfections have been overlooked. This is purely unintentional and in no way alters the nature of the sale.

Due to the nature of such items, being “ex-demonstration”, “factory seconds” or “damaged”, it is reasonable to expect that some imperfections or flaws may exist even where it is not initially apparent. By purchasing such an item, you agree to this statement and accept that there are no warranties implied or expressed.

LODGING A CLAIM
All warranty claims should be lodged by contacting your dealer directly.

CONTACT

If you have any further questions relating to warranties or are unsure about any aspect of this section, please visit www.opuscamper.com.au/warranty or contact OPUS.
Phone: (03) 9588 2959
Email: enquiries@opuscaravan.com.au

Head to www.opuscamper.com.au/warranty for more information

Service Schedule

Torque guide

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PURPLE LINE PTY LTD
13 INDIAN DRIVE
KEYSBOROUGH
VIC 3172
AUSTRALIA
WEB: WWW.PURPLELINE.COM.AU
TEL: 03 9588 2959
EMAIL: ENQUIRIES@PURPLELINE.COM.AU

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References

• Camper Trailers | Off Road Camper Trailer Manufacturers - OPUS® Camper
• Warranty - OPUS® Camper
• Buy Electric & Motorised Caravan Movers Online | Purple Line

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