MEAN WELL HVGC-1000 Series 1000W Constant Power Mode LED Driver Owner’s Manual
- June 10, 2024
- MEAN WELL
Table of Contents
- MEAN WELL HVGC-1000 Series 1000W Constant Power Mode LED Driver
- Product Information
- Applications
- Specifications
- Product Usage Instructions
- Features
- SPECIFICATION
- BLOCK DIAGRAM
- DRIVING METHODS OF LED MODULE
- DIMMING OPERATION
- OUTPUT LOAD vs TEMPERATURE
- LIFETIME
- MECHANICAL SPECIFICATION
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
MEAN WELL HVGC-1000 Series 1000W Constant Power Mode LED Driver
Product Information
Model: HVGC-1000 series
- Constant power mode output
- Wide input range: 180 ~ 528VAC
- Metal housing with Class design
- Surge protection with 8KV/4KV
- Built-in active PFC function
- IP67 design for indoor or outdoor installation
- 3 in 1 dimming (dim to off and lsolation); Smart timer dimming and DALI-2 Support with auxiliary DC output 12V/500mA
- Typical lifetime>50000 hours
- 5 years warranty
- Type HL for use in Class, Division 2 hazardous (Classified) location.
Applications
- Harbor lighting
- High-bay lighting
- Flood lighting
- Fishing lamp
- Horticulture lighting
- Stadium lighting
Specifications
- Rated output current(L: 2800/ M: 4200/ H: 5600mA)
- Auxiliary DC output(12V@500mA)
- Rated wattage: 1003.2W to 1008W depending on model
- Voltage range: 180 ~ 528VAC
- Frequency range: 47 ~ 63Hz
- Power Factor (Typ.) PF0.98 / 230VAC, PF0.98 / 277VAC, PF0.97 / 347VAC, PF0.96 / 400VAC, PF0.95 / 480VAC at full load
- Total Harmonic Distortion: THD< 10% @ 347VAC> 80% loading
- Efficiency (Typ.): 95.5% to 96% depending on model
- Dimension: 31014448.5mm (LWH)
- Packing: 4.2Kg;4pcs/17.8Kg/1.16CUFT
Product Usage Instructions
The HVGC-1000 series LED driver is designed for use in indoor or outdoor applications that require constant power mode output. It is suitable for use in a variety of applications including harbor lighting, high-bay lighting, flood lighting, fishing lamp, horticulture lighting, and stadium lighting.
This LED driver has a wide input range of 180 ~ 528VAC and is housed in a metal casing with Classdesign. It also features surge protection with 8KV/4KV and built-in active PFC function. With its IP67 design, it can be installed indoors or outdoors.
The HVGC-1000 series LED driver also comes with 3 in 1 dimming (dim to off and lsolation); Smart timer dimming and DALI-2 Support with auxiliary DC output 12V/500mA. It has a typical lifetime of more than 50,000 hours and comes with a 5-year warranty.
When using this LED driver, please refer to the DRIVING METHODS OF LED MODULE section in the user manual. De-rating may be needed under low input voltages, so please refer to the STATIC CHARACTERISTIC sections for details.
For safety reasons, it is important to note that this LED driver is Type HL for use in Class, Division 2 hazardous (Classified) location. Please refer to the user manual for more information on installation and usage.
Features
- Wide input range 180 528VAC
- Constant power mode output
- Metal housing with Class I design
- Surge protection with 8KV/4KV
- Built-in active PFC function
- IP67 design for indoor or outdoor installation
- 3 in 1 dimming (dim to off and isolation); Smart timer dimming and DALI-2
- Support with auxiliary DC output 12V/500mA
- Typical lifetime>50000 hours
- 5 years warranty
Applications
- Harbor lighting
- High-bay lighting
- Flood lighting
- Fishing lamp
- Horticulture lighting
- Stadium lighting
- Type “HL” for use in Class I, Division 2
hazardous (Classified) location.
GTIN CODE
MW Search: https://www.meanwell.com/serviceGTIN.aspx
Description
HVGC-1000 series is a 1000W LED AC/DC driver featuring the constant power mode
with wide output voltage range. HVGC-1000 operates from 180-528VAC and offers
models with different rated current anging between 1320mA and 7000mA. Thanks
to the high efficiency up to 96%, with the fanless design,all models are able
to operate for -40C~+90C case temperature under free air convection. The
design of metal housing and IP67 ingress protection level allows this series
to fit both indoor and outdoor applications, such as horticulture lighting and
stadium light HVGC-1000 is equipped with various function options, such as
dimming methodologies, so as to provide the optimal design flexibility for LED
Model Encoding
| Type | IP Level | Function | Note |
|---|---|---|---|
| AB | IP67 | Standard constant power output with 3 in 1 dimming function | |
| (0~10Vdc, 10V PWM signal and resistance) and built-in potentiometer. | In Stock | ||
| D2 | IP67 | Built-in Smart timer dimming and programmable function. | By request |
| Dx | IP67 | Built-in Smart timer dimming function by user request. | By request |
| DA | IP67 | DALI-2 control technology with Io Adjustable via built-in | |
| potentiometer. | By request |
SPECIFICATION
| MODEL | HVGC-1000A-L- | HVGC-1000A-M- | HVGC-1000A-H- |
|---|
OUTPUT
| RATED CURRENT| 2800mA| 4200mA| 5600mA
RATED POWER| 1003.2W| 1008W| 1008W
CONSTANT CURRENT REGION Note.2| 150 ~ 380V| 95 ~ 240V| 70 ~ 180V
FULL POWER CURRENT RANGE| 2640~3280mA| 4200~5250mA| 5600~7000mA
OPEN CIRCUIT VOLTAGE (max.)| 400V| 250V| 190V
CURRENT ADJ. RANGE| 1320~3280mA| 2100~5250mA| 2800~7000mA
CURRENT RIPPLE| 3.0% max. @ rated current
CURRENT TOLERANCE| ±5%
AUXILIARY POWER| Nominal 12V (Tolerance: ±10%, R&N:150mVp-p)@500mA for
HVGC-1000A only
SET UP TIME| Note.4| 500ms/230VAC, 347VAC, 480VAC
INPUT
| ****
VOLTAGE RANGE
| ****
Note.3
| 180 ~ 528VAC
(Please refer to “STATIC CHARACTERISTIC” section)
FREQUENCY RANGE| 47 ~ 63Hz
POWER FACTOR (Typ.)
| PF≧0.98 / 230VAC, PF≧0.98 / 277VAC, PF≧0.97 / 347VAC, PF≧0.96 / 400VAC, PF≧0.95 / 480VAC at full load
(Please refer to “Power Factor Characteristic” section)
TOTAL HARMONIC DISTORTION| THD< 10% @ 347VAC> 80% loading
(Please refer to “TOTAL HARMONIC DISTORTION (THD)” section)
EFFICIENCY (Typ.)| 95.5%| 96%| 96%
AC CURRENT (Typ.)| 3.15A / 347VAC| 2.28A / 480VAC| | |
INRUSH CURRENT(Typ.)| COLD START 40A(twidth=1850μs measured at 50%
Ipeak) at 480VAC; Per NEMA 410
MAX. NO. of PSUs on CIRCUIT BREAKER| 4 Unit for 30A type B circuit
breaker / 8 unit for 30A type C circuit breaker at 480VAC
LEAKAGE CURRENT| <0.75mA / 480VAC
STANDBY
POWER CONSUMPTION
| ****
Standby power consumption <2W for AB-Type(Dimming OFF)
PROTECTION
| SHORT CIRCUIT| Constant current limiting, recovers automatically after fault condition is removed
OVER VOLTAGE
| 400 ~ 425V| 250 ~ 270V| 190 ~ 205V
Shut down output voltage, re-power on to recovery
OVER TEMPERATURE| Shut down output voltage, re-power on to recovery
ENVIRONMENT
| WORKING TEMP.| Tcase=-40 ~ +90℃(Please refer to “OUTPUT LOAD vs
TEMPERATURE” section)
MAX. CASE TEMP.| Tcase=+90℃
WORKING HUMIDITY| 20 ~ 95% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +80℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT| ±0.03%/℃ (0 ~ 50℃)
VIBRATION| 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X,
Y, Z axes
SAFETY & EMC
| ****
SAFETY STANDARDS
| UL8750(type”HL”), CAN/CSA C22.2 NO. 250. 13-17, ENEC BS EN/EN61347-1, BS
EN/EN61347-2-13 independent, BS EN/EN62384; CCC GB19510.1,GB19510.14; EAC TP
TC 004, IP67 approved
DALI STANDARDS| Compare to IEC62386-101.102.207 for DA-Type only (Device
type 6, DT6)
WITHSTAND VOLTAGE| I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:1.8KVAC
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/
70% RH
EMC EMISSION
| FCC Part 15 class B, EAC TP TC 020
Parameter| Standard| Test Level/Note
Conducted| BS EN/EN55015(CISPR15)/GB/T17743| —–
Radiated| BS EN/EN55015(CISPR15)/GB/T17743| —–
Harmonic Current| BS EN/EN61000-3-2/GB/T17625.1| Class C @load≥50%
Voltage Flicker| BS EN/EN61000-3-3| —–
EMC IMMUNITY
| BS EN/EN61547, CCC GB/T17743 and GB17625
Parameter| Standard| Test Level/Note
ESD| BS EN/EN61000-4-2| Level 3, 8KV air ; Level 2, 4KV contact
Radiated| BS EN/EN61000-4-3| Level 2
EFT/Burst| BS EN/EN61000-4-4| Level 3
Surge| BS EN/EN61000-4-5| 4KV/Line-Line 8KV/Line-Earth
Conducted| BS EN/EN61000-4-6| Level 2
Magnetic Field| BS EN/EN61000-4-8| Level 4
Voltage Dips and Interruptions| BS EN/EN61000-4-11| >95% dip 0.5 periods, 30%
dip 25 periods,
95% interruptions 250 periods
OTHERS
| MTBF| 682.8K hrs min. Telcordia SR-332(Bellcore) ; 68.4K hrs
min. MIL-HDBK-217F (25℃)
DIMENSION| 31014448.5mm (LWH)
PACKING| 4.2Kg;4pcs/17.8Kg/1.16CUFT
NOTE| 1. All parameters NOT specially mentioned are measured at 347VAC
input, rated current and 25℃ of ambient temperature.
2. Please refer to “DRIVING METHODS OF LED MODULE”.
3. De-rating may be needed under low input voltages. Please refer to “STATIC CHARACTERISTIC” sections for details.
4. Length of set up time is measured at first cold start. Turning ON/OFF the power supply may lead to increase of the set up time.
5. The driver is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.
6. This series meets the typical life expectancy of >50,000 hours of operation when Tcase, particularly tc point (or TMP, per DLC), is about 80℃ or less.
7. Please refer to the warranty statement on MEAN WELL’s website at http://www.meanwell.com
8. To fulfill requirements of the latest ErP regulation for lighting fixtures, this LED driver can only be used behind a switch without permanently connected to the mains.
9. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft). 10.To prevent any Abnormal operation. Please install with a two-way switch to AC input.
※ Product Liability Disclaimer： For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx
BLOCK DIAGRAM
DRIVING METHODS OF LED MODULE
I-V Operating Area
DIMMING OPERATION
-
DIM+ for AB-Type
PROG+ for D2-Type
DA+ for DA-Type -
DIM- for AB-Type
PROG- for D2-Type
DA- for DA-Type
3 in 1 dimming function
-
Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-:
0 ~ 10VDC, or 10V PWM signal or resistance. -
Direct connecting to LEDs is suggested. It is not suitable to be used with additional drivers.
-
Dimming source current from power supply: 100μA (typ.)
Applying additive 0 ~ 10VDC
Applying additive 10V PWM signal (frequency range 100Hz ~ 3KHz):
Applying additive resistance:
Note:
- Min. dimming level is about 6% and the output current is not defined when 0%< Iout<6%.
- The output current could drop down to 0% when dimming input is about 0kΩor 0Vdc, or 10V PWM signal with 0% duty cycle.
Smart timer dimming function (for Dxx-Type by User definition)
MEAN WELL Smart timer dimming primarily provides the adaptive proportion
dimming profile for the output constant current level to perform up to 14
consecutive hours. 3 dimming profiles hereunder are defined accounting for the
most frequently seen applications. If other options may be needed,please
contact MEAN WELL for details.
TIME matches Operating Time in the diagram whereas LEVEL matches Dimming Level.
Example: If a residential lighting application adopts D01-Type when turning on the power supply at 6:00 pm, for instance:
- The power supply will switch to the constant current level at 100% starting from 6:00 pm.
- The power supply will switch to the constant current level at 70% in turn, starting from 0:00 am, which is 06:00 after the power supply turns on.
- The power supply will switch to the constant current level at 50% in turn, starting from 1:00 am, which is 07:00 after the power supply turns on.
- The power supply will switch to the constant current level at 70% in turn, starting from 5:00 am, which is 11:00 after the power supply turns on.
The constant current level remains till 8:00 am, which is 14:00 after the power supply turns on.
TIME matches the Operating Time in the diagram whereas LEVEL matches Dimming Level.
Example: If a street lighting application adopts D02-Type when turning on the power supply at 5:00 pm, for instance:
- The power supply will switch to the constant current level at 50% starting from 5:00 pm.
- The power supply will switch to the constant current level at 80% in turn, starting from 6:00 pm, which is 01:00 after the power supply turns on.
- The power supply will switch to the constant current level at 100% in turn, starting from 8:00 pm, which is 03:00 after the power supply turns on.
- The power supply will switch to the constant current level at 60% in turn, starting from 1:00 am, which is 08:00 after the power supply turns on.
- The power supply will switch to the constant current level at 80% in turn, starting from 4:00 am, which is 11:00 after the power supply turns on. The constant current level remains till 6:30 am, which is 14:00 after the power supply turns on.
TIME matches the Operating Time in the diagram whereas LEVEL matches Dimming
Level.
Example: If a tunnel lighting application adopts D03-Type, when turning
on the power supply at 4:30 pm, for instance:
- The power supply will switch to the constant current level at 70% starting from 4:30 pm.
- The power supply will switch to the constant current level at 100% in turn, starting from 6:00 pm, which is 01:30 after the power supply turns on.
- The power supply will switch to the constant current level at 70% in turn, starting from 5:00 am, which is 11:00 after the power supply turns on.
The constant current level remains till 6:30 am, which is 14:00 after the power supply turns on.
DALI interface(primary side; for DA-Type)
- Apply DALI signal between DA+ and DA-.
- DALI protocol comprises 16 groups and 64 addresses.
- First step is fixed at 8% of output.
OUTPUT LOAD vs TEMPERATURE
STATIC CHARACTERISTIC
POWER FACTOR (PF) CHARACTERISTIC
TOTAL HARMONIC DISTORTION (THD)
EFFICIENCY vs LOAD
HVGC-1000 series possess superior working efficiency that up to 95% can be reached in field applications.
LIFETIME
MECHANICAL SPECIFICATION
Cable information
Type| Input cable| Output cable| Dimming cable| AUX
cable
---|---|---|---|---
AB
| SOOW 17AWG×3C & H07RN-F 3×1.0mm2| SOOW 17AWG×2C & H07RN-F 2×1.0mm2| SJOW 17AWG×2C & H05RN-F 2×1.0mm2| SJOW 17AWG×2C & H05RN-F 2×1.0mm2
D2
| SOOW 17AWG×3C & H07RN-F 3×1.0mm2| SOOW 17AWG×2C & H07RN-F 2×1.0mm2| SJOW 17AWG×2C & H05RN-F 2×1.0mm2| SJOW 17AWG×2C & H05RN-F 2×1.0mm2
Dx
| SOOW 17AWG×3C & H07RN-F 3×1.0mm2| SOOW 17AWG×2C & H07RN-F 2×1.0mm2| ****
——
| SJOW 17AWG×2C & H05RN-F 2×1.0mm2
DA
| SOOW 17AWG×3C & H07RN-F 3×1.0mm2| SOOW 17AWG×2C & H07RN-F 2×1.0mm2| SJOW 17AWG×2C & H05RN-F 2×1.0mm2| SJOW 17AWG×2C & H05RN-F 2×1.0mm2
INSTALLATION MANUAL
Please refer to : http://www.meanwell.com/manual.html