TE connectivity EV100 KILOVAC Contactors Instruction Manual
- June 4, 2024
- TE connectivity
Table of Contents
TE Connectivity’s KILOVAC Contactors
Driving the electrification of vehicles!
Introduction
TE Connectivity’s (TE) KILOVAC DC contactors deliver the switching performance
demanded by Electric Vehicle applications. These lightweight contractors offer
continuous current ratings up to 1000A at 1000VDC in very compact packages.
Their hermetically sealed designs ensure high levels of performance and rugged
reliability.
Standard KILOVAC and customized individual contractors are available, as well
as custom-designed main power and high voltage distribution assemblies,
designed and qualified to customer requirements. In addition to our
contractors and panels, TE also offers a standard line of 100A and 500A remote
power controllers for use in 12 to 600VDC applications.
Key features
Hermetically sealed
- Designed for application in harsh and explosive environments
- Reduced contact oxidation over periods of non-use Space and weight savings
- Choose from a full range of compact, lightweight DC contactors
High performance
- Operating temperature ranges from -40°C to +125°C
- Continuous current ratings up to 1000A at 1000VDC
Versatile
- Bidirectional switching
- Not position sensitive; mount in a variety of orientations
- Standard and customized contractors are available
KOVAC DC Contactors
Applications
Electric Vehicle Types
- Agricultural equipment
- Automated guided vehicles
- Boats & ferries
- Buses & mini-buses
- Construction machines
- Forklifts
- Lift platforms
- Material handling equipment
- Mining equipment
- Trucks
Charging Equipment
-
Fast charging stations
– DC public use -
Charging posts
– AC public use
Vehicle sub-systems
- Power distribution units
- DC/DC converters
- Battery packs
- Inverters
KOVAC – High Voltage – DC Contactors
• Contact Rating
100 amps
• Max. Contact Voltage
12-600VDC| • Auxiliary Contacts
None
• Coil Volt. Options
9-36VDC| • Coil Economizer
PWM
• Sealing
Hermetic| • Primary Contact
Configuration
SPST-NO
---|---|---|---
LEV100
• Contact Rating
100 amps
• Max. Contact Voltage
12-900VDC| • Auxiliary Contacts
Optional
• Coil Volt. Options
12, 24 & 48VDC| • Coil Economizer
No
• Sealing
Hermetic| • Primary Contact
Configuration
SPST-NO
---|---|---|---
KCS01X
• Contact Rating
100 amps
• Max. Contact Voltage
12-600VDC| • Auxiliary Contacts
None
• Coil Volt. Options
12 & 24/28VDC| • Coil Economizer
Two-coil Electronic
• Sealing
Hermetic| • Primary Contact
Configuration
SPST-NO Current
Sense & Trip
---|---|---|---
K250
• Contact Rating
250 amps
• Max. Contact Voltage
12-1000VDC| • Auxiliary Contacts
SPDT
• Coil Volt. Options
12-36VDC| • Coil Economizer
PWM
• Sealing
Hermetic| • Primary Contact
Configuration
SPST-NO (form X)
---|---|---|---
EV200 & EV200 PCB MOUNT
• Contact Rating
500 amps
• Max. Contact Voltage
12-900VDC| • Auxiliary Contacts
Optional
• Coil Volt. Options
9-36VDC| • Coil Economizer
PWM or Mechanical
• Sealing
Hermetic| • Primary Contact
Configuration
SPST-NO;
SPST-NC; Latching
---|---|---|---
LEV200
• Contact Rating
500 amps
• Max. Contact Voltage
12-900VDC| • Auxiliary Contacts
Optional
• Coil Volt. Options
Various AC & DC| • Coil Economizer
No
• Sealing
Hermetic| • Primary Contact
Configuration
SPST-NO
---|---|---|---
KCS03X
• Contact Rating
500 amps
• Max. Contact Voltage
12-900VDC| • Auxiliary Contacts
Optional
• Coil Volt. Options
12 & 24/28VDC| • Coil Economizer
Two-coil Electronic
• Sealing
Hermetic|
• Primary Contact
Configuration
SPST-NO
Current Sense & Trip
---|---|---|---
EV600
• Contact Rating
600 amps
•• Primary Contact
Configuration
SPST-NO| • Coil Volt. Options
12 & 24/28VDC| • Coil Economizer
Two-coil Electronic
• Sealing
Hermetic| • Primary Contact
Configuration
SPST-NO
---|---|---|---
K1K
• Contact Rating
1.000 amps
• Max. Contact Voltage
12-1,000VDC| • Auxiliary Contacts
Optional
• Coil Volt. Options
12 & 24/28VDC|
• Coil Economizer
Two-coil Electronic
• Sealing
Hermetic
| • Primary Contact
Configuration
SPST-NO
---|---|---|---
To view TTI‘s full line of TE Connectivity‘s (TE) KILOVAC product line, go to www.ttieurope.com