TE connectivity EV100 KILOVAC Contactors Instruction Manual

June 4, 2024
TE connectivity

TE Connectivity’s KILOVAC ContactorsTE connectivity EV100 KILOVAC
Contactors

Driving the electrification of vehicles!

Introduction

TE Connectivity’s (TE) KILOVAC DC contactors deliver the switching performance demanded by Electric Vehicle applications. These lightweight contractors offer continuous current ratings up to 1000A at 1000VDC in very compact packages. Their hermetically sealed designs ensure high levels of performance and rugged reliability.
Standard KILOVAC and customized individual contractors are available, as well as custom-designed main power and high voltage distribution assemblies, designed and qualified to customer requirements. In addition to our contractors and panels, TE also offers a standard line of 100A and 500A remote power controllers for use in 12 to 600VDC applications.

TE connectivity EV100 KILOVAC Contactors - fig

Key features

Hermetically sealed

  • Designed for application in harsh and explosive environments
  • Reduced contact oxidation over periods of non-use Space and weight savings
  • Choose from a full range of compact, lightweight DC contactors

High performance

  • Operating temperature ranges from -40°C to +125°C
  • Continuous current ratings up to 1000A at 1000VDC

Versatile

  • Bidirectional switching
  • Not position sensitive; mount in a variety of orientations
  • Standard and customized contractors are available

KOVAC DC Contactors

TE connectivity EV100 KILOVAC Contactors - fig1

Applications

Electric Vehicle Types

  • Agricultural equipment
  • Automated guided vehicles
  •  Boats & ferries
  • Buses & mini-buses
  • Construction machines
  • Forklifts
  • Lift platforms
  • Material handling equipment
  • Mining equipment
  • Trucks

Charging Equipment

  • Fast charging stations
    – DC public use

  • Charging posts
    – AC public use

Vehicle sub-systems

  • Power distribution units
  • DC/DC converters
  • Battery packs
  • Inverters

TE connectivity EV100 KILOVAC Contactors - fig2

KOVAC – High Voltage – DC Contactors

Contact Rating
100 amps
Max. Contact Voltage
12-600VDC| • Auxiliary Contacts
None
• Coil Volt. Options
9-36VDC| • Coil Economizer
PWM
• Sealing
Hermetic| • Primary Contact
Configuration
SPST-NO
---|---|---|---

LEV100TE connectivity EV100 KILOVAC Contactors -
fig4

Contact Rating
100 amps
Max. Contact Voltage
12-900VDC| • Auxiliary Contacts
Optional
Coil Volt. Options
12, 24 & 48VDC| • Coil Economizer
No
Sealing
Hermetic| • Primary Contact
Configuration
SPST-NO
---|---|---|---

KCS01X

Contact Rating
100 amps
Max. Contact Voltage
12-600VDC| • Auxiliary Contacts
None
Coil Volt. Options
12 & 24/28VDC| • Coil Economizer
Two-coil Electronic
Sealing
Hermetic| • Primary Contact
Configuration
SPST-NO Current
Sense & Trip
---|---|---|---

K250

Contact Rating
250 amps
• Max. Contact Voltage
12-1000VDC| • Auxiliary Contacts
SPDT
Coil Volt. Options
12-36VDC| • Coil Economizer
PWM
Sealing
Hermetic| • Primary Contact
Configuration
SPST-NO (form X)
---|---|---|---

EV200 & EV200 PCB MOUNT

Contact Rating
500 amps
Max. Contact Voltage
12-900VDC| • Auxiliary Contacts
Optional
• Coil Volt. Options
9-36VDC| • Coil Economizer
PWM or Mechanical
Sealing
Hermetic| • Primary Contact
Configuration
SPST-NO;
SPST-NC; Latching
---|---|---|---

LEV200

TE connectivity EV100 KILOVAC Contactors - fig9

Contact Rating
500 amps
Max. Contact Voltage
12-900VDC| • Auxiliary Contacts
Optional
Coil Volt. Options
Various AC & DC| • Coil Economizer
No
Sealing
Hermetic| • Primary Contact
Configuration
SPST-NO
---|---|---|---

KCS03X

Contact Rating
500 amps
Max. Contact Voltage
12-900VDC| • Auxiliary Contacts
Optional
Coil Volt. Options
12 & 24/28VDC| • Coil Economizer
Two-coil Electronic
Sealing
Hermetic|

Primary Contact

Configuration

SPST-NO

Current Sense & Trip

---|---|---|---

EV600

• Contact Rating
600 amps
•• Primary Contact
Configuration
SPST-NO| • Coil Volt. Options
12 & 24/28VDC| • Coil Economizer
Two-coil Electronic
Sealing
Hermetic| • Primary Contact
Configuration
SPST-NO
---|---|---|---

K1K

Contact Rating
1.000 amps
Max. Contact Voltage
12-1,000VDC| • Auxiliary Contacts
Optional
Coil Volt. Options
12 & 24/28VDC|

Coil Economizer

Two-coil Electronic

Sealing

Hermetic

| • Primary Contact
Configuration
SPST-NO
---|---|---|---

To view TTI‘s full line of TE Connectivity‘s (TE) KILOVAC product line, go to www.ttieurope.com

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