TE connectivity 54310-1 Pidg Terminals and Splices User Guide

TE connectivity 54310-1 Pidg Terminals and Splices

FEATURES AND BENEFITS

• Made of high conductivity copper; tin-plated for optimal corrosion protection
• Copper sleeve for vibration resistance and improved wire insulation support
• Body has inner serrations for maximum electrical contact and tensile strength
• Insulation sleeves are color-coded by wire size to the corresponding TE Connectivity (TE) tooling for easy identification and termination
• Readily available at distributors in small packages or bulk quantities
• Most PIDG terminals and splices are UL/CSA listed and Mil-Spec approved
• Operating temperature 105°C; operating voltage 300V

PRODUCT APPLICATIONS

• Instruments/Control
• Lighting
• Power Supplies
• Panel Boxes
• Transportation
• Lifting equipment
• Motors
• Aerospace
• Appliances

WHAT’S INSIDE

TE Connectivity’s PIDG terminals are designed for uniform reliability in the harshest circuit environments, especially where high vibration and wire movement are factors. They consist of a nylon or PVC insulated body, plus a metal sleeve that crimps to the wire insulation for added support. The wire barrel design is vibration resistant, and supports the wire to bend in any direction without damaging the wire insulation or conductor. Millions of PIDG terminals and splices are still in the field many years after installation; a testament to the rigorous testing and research that went into their design and manufacturing. Many PIDG terminals meet or exceed the requirements of SAE AS7928, Type II, Class 1.

MATERIAL

• Insulation: Nylon, UL 94V-2
• Terminal Body: Copper per ASTM B-152
• Plating: Tin per ASTM B-545
• Metallic Sleeve: Copper per ASTM B-152

Ring Tongue Terminals

|

Manual Hand Tools

| Die Sets for Powered Tools (See Note 1 for Powered Tool Options)

Wire Size

|

Studsize

|

Standard Part Number

|

Width (W)

|

Length (L)

|

Color

| Max. Wire Insulation Dia.|

Also available in

|

Re- marks

| Certi- Crimp Hand Tool Most UL Apvd| Mil-Spec Certified Hand Tool| Pro- Crimper (SDE)

Hand Tool

|

SDE Die Set (Premium) Most UL Apvd

|

SDE Die Set (Commercial)

AWG

|

mm2

|

U.S.

|

mm

|

inch

|

mm

|

inch

|

mm

|

inch

|

mm

| Tape & Reel| Small Pack
26 – 24| 0,12 – 0,24| 2| M2| 54310-1| .203| 5,16| .739| 18,77| | .105| 2,67| | | 0,6| 46121| | | |
| | 4| M2.5| 52189| .203| 5,16| .736| 18,69| | .105| 2,67| | | 0,6| 46121| | | |
| | 6| M3.5| 53073| .250| 6,35| .792| 20,12| | .105| 2,67| | | 0,6| 46121| | | |
| | 8| M4| 54311- 1| .281| 7,14| .814| 20,68| | .105| 2,67| | | 0,6| 46121| | | |
| | 10| | 54312- 1| .312| 7,92| .868| 22,05| | .105| 2,67| ✔| | 0,6| 46121| | | |
26 – 22| 0,12 – 0,41| 0| | 321013| .140| 3,56| .525| 13,34| | .082| 2,08| | | | 46121| | | |
| | 2| M2| 323912| .140| 3,56| .525| 13,34| | .082| 2,08| ✔| ✔| | 46121| | | |
| | 2| M2| 329951| .140| 3,56| .615| 15,62| | .082| 2,08| | | | 46121| | | |
| | 4| M2.5| 323914| .203| 5,16| .646| 16,41| | .082| 2,08| ✔| ✔| 6| 46121| | | |
| | 6| M3.5| 326875| .250| 6,35| .740| 18,80| | .082| 2,08| ✔| ✔| 6| 46121| | | |
| | 6| M3.5| 323915| .203| 5,16| .646| 16,41| | .082| 2,08| ✔| ✔| | 46121| | | |
| | 8| M4| 323916| .250| 6,35| .740| 18,80| | .082| 2,08| ✔| ✔| 6| 46121| | | |
| | 10| | 324075| .250| 6,35| .765| 19,43| | .082| 2,08| ✔| ✔| 6| 46121| | | |
24 – 20| 0,16 – 0,65| 2| M2| 329636| .106| 4,06| .589| 14,96| | .100| 2,54| | | | 47907-1| | | |
| | 4| M2.5| 323985| .281| 7,14| .774| 19,66| | .100| 2,54| | | | 47907-1| | | |
| | 6| M3.5| 323986| .281| 7,14| .774| 19,66| | .100| 2,54| ✔| | | 47907-1| | | |
| | 8| M4| 323989| .312| 7,92| .821| 20,85| | .100| 2,54| ✔| | | 47907-1| | | |
| | 10| | 323990| .312| 7,92| .821| 20,85| | .100| 2,54| ✔| | | 47907-1| | | |
22 – 16| 0,26 – 1,65| 2| M2| 328657| .218| 5,54| .672| 17,07| | .125| 3,18| ✔| ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 4| M2.5| 320553| .218| 5,54| .672| 17,07| | .125| 3,18| ✔| ✔| 6| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 4| M2.5| 31880| .218| 5,54| .672| 17,07| | .140| 3,65| ✔| ✔| 6| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 4| M2.5| 323758| .250| 6,35| .844| 21,44| | .125| 3,18| ✔| | | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 4| M2.5| 330648| .250| 6,35| .844| 21,44| | .140| 3,56| ✔| | | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 51863| .250| 6,35| .782| 19,86| | .125| 3,18| ✔| ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 36151| .281| 7,14| .797| 20,24| | .125| 3,18| ✔| ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 36152| .281| 7,14| .797| 20,24| | .140| 3,56| ✔| ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 36149| .218| 5,54| .672| 17,07| | .125| 3,18| ✔| ✔| 6| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 36150| .218| 5,54| .672| 17,07| | .140| 3,56| ✔| ✔| 6| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 8| M4| 320554| .281| 7,14| .797| 20,24| | .125| 3,18| ✔| ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 8| M4| 31886| .281| 7,14| .797| 20,24| | .140| 3,56| ✔| ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 8| M4| 320551| .312| 7,92| .844| 21,44| | .125| 3,18| ✔| | 6| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 8| M4| 31890| .312| 7,92| .844| 21,44| | .140| 3,56| ✔| ✔| 6| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 10| | 320552| .281| 7,14| .797| 20,24| | .125| 3,18| ✔| | | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 10| | 31887| .281| 7,14| .797| 20,24| | .140| 3,56| ✔| ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 10| | 36153| .312| 7,92| .844| 21,44| | .125| 3,18| ✔| ✔| 6| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 10| | 36154| .312| 7,92| .844| 21,44| | .140| 3,56| ✔| ✔| 6| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | | M5| 130008| .312| 7,92| .850| 21,60| | .140| 3,56| ✔| ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 1/4| M6| 320571| .469| 11,91| 1.078| 27,38| | .125| 3,18| ✔| ✔| 6| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 1/4| M6| 31894| .469| 11,91| 1.078| 27,38| | .140| 3,56| ✔| ✔| 6| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | | M6| 130046| .469| 11,91| 1.083| 27,50| | .140| 3,56| | ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 5/16| M8| 320572| .469| 11,91| 1.078| 27,38| | .125| 3,18| ✔| | 6| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 5/16| M8| 31895| .469| 11,91| 1.078| 27,38| | .140| 3,56| ✔| ✔| 6| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 3/8| | 320573| .531| 13,49| 1.218| 30,94| | .125| 3,18| ✔| | 6| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 3/8| | 31897| .531| 13,49| 1.218| 30,94| | .140| 3,56| ✔| ✔| 6| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 1/2| M12| 328975| .713| 18,11| 1.293| 32,84| | .125| 3,18| | ✔| 6| 47386| 59250| 58433-3| 2063030-1| 58423-1
Ring Tongue Terminals (continued)

|

Manual Hand Tools

| Die Sets for Powered Tools (See Note 1 for Powered Tool Options)

Wire Size

|

Studsize

|

Standard Part Number

|

Width (W)

|

Length (L)

|

Color

| Max. Wire Insulation Dia.|

Also available in

|

Re- marks

| Certi- Crimp Hand Tool Most UL Apvd|

Mil-Spec Certified Hand Tool

| Pro- Crimper (SDE)

Hand Tool

|

SDE Die Set (Premium) Most UL Apvd

|

SDE Die Set (Commercial)

AWG

|

mm2

|

U.S.

|

mm

|

inch

|

mm

|

inch

|

mm

|

inch

|

mm

| Tape & Reel| Small Pack
16 – 14| 1,04 – 2,62| 2| M2| 324993| .180| 4,57| .668| 16,97| | .170| 4,32| ✔| ✔| | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 4| M2.5| 324159| .250| 6,35| .703| 17,86| | .150| 3,81| ✔| | | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 4| M2.5| 328996| .250| 6,35| .703| 17,86| | .170| 4,32| | | | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 320561| .250| 6,35| .703| 17,86| | .150| 3,81| ✔| | | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 320619| .250| 6,35| .703| 17,86| | .170| 4,32| | | | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 326882| .312| 7,92| .813| 20,65| | .170| 4,32| ✔| ✔| | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 51864| .312| 7,92| .844| 21,44| | .150| 3,81| ✔| ✔| 6| 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 8| M4| 51864- 1| .312| 7,92| .844| 21,44| | .150| 3,81| ✔| ✔| 6| 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 8| M4| 320560| .343| 8,71| .859| 21,82| | .150| 3,81| ✔| ✔| | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 8| M4| 320565| .343| 8,71| .859| 21,82| | .170| 4,32| ✔| ✔| | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 10| | 320574| .343| 8,71| .859| 21,82| | .150| 3,81| ✔| ✔| | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 10| | 36160| .343| 8,71| .859| 21,82| | .170| 4,32| ✔| ✔| | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | | M5| 130090| .343| 8,71| .864| 21,94| | .150| 3,80| ✔| | | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | | M5| 130094| .343| 8,71| .864| 21,94| | .170| 4,30| ✔| ✔| | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 1/4| M6| 320563| .469| 11,91| 1.078| 27,38| | .150| 3,81| ✔| ✔| 6| 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 1/4| M6| 321045| .469| 11,91| 1.078| 27,38| | .170| 4,32| ✔| ✔| | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 5/16| M8| 320575| .469| 11,91| 1.078| 27,38| | .150| 3,81| ✔| | 6| 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 5/16| M8| 328998| .469| 11,91| 1.078| 27,38| | .170| 4,32| ✔| ✔| | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 3/8| | 320564| .531| 13,49| 1.218| 30,94| | .150| 3,81| ✔| ✔| 6| 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 3/8| | 328999| .531| 13,49| 1.218| 30,94| | .170| 4,32| ✔| ✔| | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 1/2| M12| 328976| .713| 18,11| 1.293| 32,84| | .150| 3,81| | | 6| 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 1/2| M12| 328849| .713| 18,11| 1.293| 32,84| | .170| 4,32| | | | 47387| 59250| 58433-3| 2063030-1| 58423-1
12 – 10| 2,62 – 6,64| 4| M2.5| 35148| .281| 7,14| .953| 24,21| | .250| 6,35| ✔| ✔| | | 59239-4| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 320634| .281| 7,14| .953| 24,21| | .230| 5,84| ✔| | | | 59239-4| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 35149| .281| 7,14| .953| 24,21| | .250| 6,35| ✔| ✔| | | 59239-4| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 320567| .375| 9,53| 1.083| 27,51| | .230| 5,84| ✔| | 6| | 59239-4| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 35107| .375| 9,53| 1.083| 27,51| | .250| 6,35| ✔| ✔| 6| | 59239-4| 58433-3| 2063030-1| 58423-1
| | 8| M4| 35787| .312| 7,92| 1.031| 26,19| | .230| 5,84| ✔| | | | 59239-4| 58433-3| 2063030-1| 58423-1
| | 8| M4| 324915| .312| 7,92| 1.052| 26,72| | .230| 5,84| | | | | 59239-4| 58433-3| 2063030-1| 58423-1
| | 8| M4| 320568| .375| 9,53| 1.083| 27,51| | .230| 5,84| ✔| | 6| | 59239-4| 58433-3| 2063030-1| 58423-1
| | 8| M4| 35108| .375| 9,53| 1.083| 27,51| | .250| 6,35| ✔| ✔| 6| | 59239-4| 58433-3| 2063030-1| 58423-1
| | 10| | 324918| .312| 7,92| 1.052| 26,72| | .230| 5,84| ✔| ✔| | | 59239-4| 58433-3| 2063030-1| 58423-1
| | 10| | 32883| .343| 8,71| 1.046| 26,57| | .230| 5,84| ✔| | | | 59239-4| 58433-3| 2063030-1| 58423-1
| | | M5| 130171| .375| 9,53| 1.090| 27,68| | .250| 6,35| ✔| | | | 59239-4| 58433-3| 2063030-1| 58423-1
| | 10| | 36161| .375| 9,53| 1.083| 27,51| | .230| 5,84| ✔| ✔| 6| | 59239-4| 58433-3| 2063030-1| 58423-1
| | 10| | 35109| .375| 9,53| 1.083| 27,51| | .250| 6,35| ✔| ✔| 6| | 59239-4| 58433-3| 2063030-1| 58423-1
| | 1/4| M6| 320569| .531| 13,49| 1.322| 33,58| | .230| 5,84| | | 6| | 59239-4| 58433-3| 2063030-1| 58423-1
| | 1/4| M6| 35110| .531| 13,49| 1.322| 33,58| | .250| 6,35| ✔| ✔| 6| | 59239-4| 58433-3| 2063030-1| 58423-1
| | 5/16| M8| 320576| .531| 13,49| 1.322| 33,58| | .230| 5,84| ✔| | | | 59239-4| 58433-3| 2063030-1| 58423-1
| | 5/16| M8| 35111| .531| 13,49| 1.322| 33,58| | .250| 6,35| ✔| ✔| 6| | 59239-4| 58433-3| 2063030-1| 58423-1
| | 5/16| M8| 160298| .500| 12,70| 1.188| 30,18| | .250| 6,35| ✔| | | | 59239-4| 58433-3| 2063030-1| 58423-1
| | 3/8| | 320577| .593| 15,06| 1.414| 35,92| | .230| 5,84| ✔| | 6| | 59239-4| 58433-3| 2063030-1| 58423-1
| | 3/8| | 35112| .593| 15,06| 1.414| 35,92| | .250| 6,35| | ✔| 6| | 59239-4| 58433-3| 2063030-1| 58423-1
| | 1/2| M12| 323784| .750| 19,05| 1.594| 40,49| | .230| 5,84| | | | | 59239-4| 58433-3| 2063030-1| 58423-1
| | 1/2| M12| 35151| .750| 19,05| 1.594| 40,49| | .250| 6,35| | ✔| | | 59239-4| 58433-3| 2063030-1| 58423-1
| | 3/4| | 324615| 1.25| 31,75| 2.219| 56,36| | .230| 5,84| | | | | 59239-4| 58433-3| 2063030-1| 58423-1

Spades: Standard Spade

| ****

Manual Hand Tools

| Die Sets for Powered Tools (See Note 1 for Powered Tool Options)

Wire Size

| ****

Studsize

| ****

Standard Part Number

| ****

Width (W)

| ****

Length (L)

| ****

Color

| Max. Wire Insulation Dia.| ****

Also available in

| ****

Re- marks

| Certi- Crimp Hand Tool Most UL Apvd| ****

Mil-Spec Certified Hand Tool

| Pro- Crimper (SDE)

Hand Tool

| ****

SDE Die Set (Premium) Most UL Apvd

| ****

SDE Die Set (Commercial)

AWG

| ****

mm2

| ****

U.S.

| ****

mm

| ****

inch

| ****

mm

| ****

inch

| ****

mm

| ****

inch

| ****

mm

| Tape & Reel| Small Pack
26 – 22| 0,10-0,41| 0| | 322001| .125| 3,18| .476| 12,09| | .082| 2,08| | | | 46121| | | |
| | 4| M2.5| 321035| .203| 5,16| .627| 15,93| | .082| 2,08| | | | 46121| | | |
22 – 16| 0,26-1,65| 2| M2| 328394| .182| 4,62| .727| 18,47| | .140| 3,56| | ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 4| M2.5| 327717| .218| 5,54| .674| 17,12| | .125| 3,18| ✔| ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 5| M3| 34541| .297| 7,54| .846| 21,49| | .140| 3,56| ✔| ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 34080| .297| 7,54| .753| 19,13| | .125| 3,18| ✔| ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 326861| .297| 7,54| .753| 19,13| | .140| 3,56| ✔| ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 8| M4| 32050| .375| 9,53| .908| 23,06| | .125| 3,18| | | | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 8| M4| 32053| .375| 9,53| .908| 23,06| | .140| 3,56| ✔| ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 10| | 32051| .375| 9,53| .908| 23,06| | .125| 3,18| ✔| | | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 10| | 32054| .375| 9,53| .908| 23,06| | .140| 3,56| ✔| ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
16 – 14| 1,04-2,62| 4| M2.5| 130527| .250| 6,35| .813| 20,65| | .170| 4,32| | | | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 32058| .375| 9,35| .908| 23,06| | .170| 4,32| | | | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 35559| .297| 7,54| .753| 19,13| | .170| 4,32| ✔| ✔| | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 8| M4| 32056| .385| 9,78| .908| 23,06| | .150| 3,81| ✔| ✔| | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 8| M4| 32059| .385| 9,78| .908| 23,06| | .170| 4,32| | ✔| | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 10| | 32057| .385| 9,78| .908| 23,06| | .150| 3,81| | | | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 10| | 32060| .385| 9,78| .908| 23,06| | .170| 4,32| | ✔| | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 12| M6| 130537| .475| 12,07| 1.103| 28,01| | .170| 4,32| | ✔| | 47387| 59250| 58433-3| 2063030-1| 58423-1
12 – 10| 2,62-6,64| 6| M3.5| 322985| .290| 7,37| .954| 24,23| | .230| 5,84| ✔| | | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 326859| .312| 7,92| 1.095| 27,81| | .230| 5,84| ✔| | | | 59239-4| 58433-3| 2063030-1| 58423-1
| | 8| M4| 32588| .406| 10,31| 1.095| 27,81| | .230| 5,84| ✔| ✔| | | 59239-4| 58433-3| 2063030-1| 58423-1
| | 8| M4| 35152| .406| 10,31| 1.095| 27,81| | .250| 6,35| ✔| ✔| | | 59239-4| 58433-3| 2063030-1| 58423-1
| | 10| | 32589| .406| 10,31| 1.095| 27,81| | .230| 5,84| ✔| ✔| | | 59239-4| 58433-3| 2063030-1| 58423-1
| | 12| M6| 130625| 0.531| 13,50| 1.299| 33,00| | 0.252| 6,40| | ✔| | | 59239-4| 58433-3| 2063030-1| 58423-1

Long Spring Spade

| ****

Manual Hand Tools

| Die Sets for Powered Tools (See Note 1 for Powered Tool Options)

Wire Size

| ****

Studsize

| ****

Standard Part Number

| ****

Width (W)

| ****

Length (L)

| ****

Color

| Max. Wire Insulation Dia.| ****

Also available in

| ****

R e- marks

| Certi- Crimp Hand Tool Most UL Apvd| ****

Mil-Spec Certified Hand Tool

| Pro- Crimper (SDE)

Hand Tool

| ****

SDE Die Set (Premium) Most UL Apvd

| ****

SDE Die Set (Commercial)

AWG

| ****

mm2

| ****

U.S.

| ****

mm

| ****

inch

| ****

mm

| ****

inch

| ****

mm

| ****

inch

| ****

mm

| Tape & Reel| Small Pack
22 – 16| 0,26-1,65| 6| M3.5| 52409| .250| 6,35| .276| 7,01| | .125| 3,18| ✔| ✔| 1| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 8| M4| 52410| .281| 7,14| .290| 7,37| | .125| 3,18| ✔| ✔| 1| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 10| | 52411| .343| 8,71| .303| 7,70| | .125| 3,18| ✔| ✔| 1| 47386| 59250| 58433-3| 2063030-1| 58423-1
16 – 14| 1,04-2,62| 6| M3.5| 52420- 1| .250| 6,35| .933| 23,70| | .170| 4,32| ✔| ✔| 1| 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 8| M4| 52421- 1| .281| 7,14| .979| 24,87| | .170| 4,32| ✔| ✔| 1| 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 10| | 52422-1| .343| 8,71| 1.005| 25,53| | .170| 4,32| ✔| | 1| 47387| 59250| 58433-3| 2063030-1| 58423-1
12 – 10| 2,62-6,64| 8| M4| 52431- 1| .375| 9,53| 1.174| 29,82| | .250| 6,35| ✔| | 1| | 59239-4| 58433-3| 2063030-1| 58423-1
| | 10| | 52432-1| .375| 9,53| 1.219| 30,96| | .250| 6,35| ✔| | 1| | 59239-4| 58433-3| 2063030-1| 58423-1

Short Spring Spade

| Manual Hand Tools| Die Sets for Powered Tools (See Note 1 for Powered Tool Options)
Wire Size| Studsize| Standard Part Number| Width (W)| Length (L)| Color| Max. Wire Insulation Dia.| Also available in| Re- marks| Certi- Crimp Hand Tool Most UL Apvd| Mil-Spec Certified Hand Tool| Pro- Crimper (SDE)

Hand Tool

| SDE Die Set (Premium) Most UL Apvd| SDE Die Set (Commercial)
AWG| mm2| U.S.| mm| inch| mm| inch| mm| inch| mm| Tape & Reel| Small Pack
26 – 22| 0,12 – 0,40| 6| M3.5| 52924| .250| 6,35| .679| 17,25| | .082| 2,08| ✔| ✔| 1| 46121| | | |
22 – 16| 0,26 – 1,65| 4| M2.5| 52927| .203| 5,16| .799| 20,29| | .125| 3,18| ✔| ✔| 1| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 5| M3| 52928| .250| 6,35| .799| 20,29| | .125| 3,18| ✔| ✔| 1| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 52929| .250| 6,35| .799| 20,29| | .125| 3,18| ✔| ✔| 1| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 8| M4| 52930| .375| 9,53| .860| 21,84| | .125| 3,18| ✔| ✔| 1| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 10| | 52931| .406| 10,31| .908| 23,06| | .125| 3,18| ✔| ✔| 1| 47386| 59250| 58433-3| 2063030-1| 58423-1
| | 12| M6| 52933| .625| 18,88| 1.033| 26,24| | .125| 3,18| | ✔| 1| 47387| 59250| 58433-3| 2063030-1| 58423-1
16 – 14| 1,04 – 2,62| 5| M3| 52934| .250| 6,35| .799| 20,29| | .170| 4,32| ✔| ✔| 1| 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 52935| .250| 6,35| .799| 20,29| | .170| 4,32| ✔| ✔| 1| 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 8| M4| 52936| .375| 9,53| .860| 21,84| | .170| 4,32| ✔| ✔| 1| 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 10| | 52937| .406| 10,31| .908| 23,06| | .170| 4,32| ✔| ✔| 1| 47387| 59250| 58433-3| 2063030-1| 58423-1
| | 12| M6| 52939| .625| 15,88| 1.033| 26,24| | .170| 4,32| | | 1| | 59239-4| 58433-3| 2063030-1| 58423-1
12 – 10| 2,62 – 6,64| 5| M3| 52940| .250| 6.35| .959| 24,36| | .250| 6,35| ✔| ✔| 1| | 59239-4| 58433-3| 2063030-1| 58423-1
| | 6| M3.5| 52941| .250| 6,35| .959| 24,36| | .250| 6,35| ✔| ✔| 1| | 59239-4| 58433-3| 2063030-1| 58423-1
| | 8| M4| 52942| .375| 9,53| 1.052| 26,72| | .250| 6,35| ✔| ✔| 1| | 59239-4| 58433-3| 2063030-1| 58423-1
| | 10| | 52943| .406| 10,31| 1.100| 27,94| | .250| 6,35| ✔| ✔| 1| | 59239-4| 58433-3| 2063030-1| 58423-1
| | 12| M6| 52945| .625| 15,88| 1.225| 31,12| | .250| 6,35| | ✔| 1| | 59239-4| 58433-3| 2063030-1| 58423-1

Butt Splices

| Manual Hand Tools| Die Sets for Powered Tools (See Note 1 for Powered Tool Options)
Wire Size| Tab Thickness| Standard Part Number| Width (W)| Length (L)| Color| Max. Wire Insulation Dia.| Also available in| Re- marks| Certi- Crimp Hand Tool Most UL Apvd| Mil-Spec Certified Hand Tool| Pro- Crimper (SDE)

Hand Tool

| SDE Die Set (Premium) Most UL Apvd| SDE Die Set (Commercial)
AWG| mm2| U.S.| mm| inch| mm| inch| mm| inch| mm| Tape & Reel| Small Pack
26 – 24| 0,12-0,24| n.a.| 323994| n.a.| .890| 22,61| | .082| 2,08| ✔| | 6| 46121| | | |
26 – 22| 0,12-0,41| n.a.| 2-323994-2| n.a.| .890| 22,61| | .082| 2,08| | ✔| | 46121| | | |
24 – 20| 0,16-0,65| n.a.| 323975| n.a.| 1.035| 26,29| | .100| 2,54| ✔| | 6| 47907-1| | | |
22 – 16| 0,26-1,65| n.a.| 320559| n.a.| 1.265| 32,13| | .125| 3,18| ✔| ✔| 6| 47386| 59250| 58433-3| 2063030-1| 58423-1
16 – 14| 1,04-2,62| n.a.| 320562| n.a.| 1.265| 32,13| | .150| 3,81| ✔| ✔| 6| 47387| 59250| 58433-3| 2063030-1| 58423-1
12 – 10| 2,62-6,64| n.a.| 320570| n.a.| 1.656| 42,06| | .220| 5,59| ✔| ✔| 6| | 59239-4| 58433-3| 2063030-1| 58423-1
Stepdown Butt Splice

16 – 14

to 22 – 18

| 1,04 – 2,62

to 0,26 – 0,96

| n.a.| 327583| n.a.| 1.265| 32,13| | .150/

.115

| 3,81/

2,92

| | ✔| 5| 47387| 59250| 58433-3| 2063030-1| 58423-1

12 – 10

to 22 – 18

|

2,62 – 6,64

to 0,26 – 0,96

| n.a.| 327639| n.a.| 1.656|

42,06

| | .220/

.140

| 5,59/

3,56

| | | 5| | 59239-4| 58433-3| 2063030-1| 58423-1
12 – 10

to 16 – 14

| 2,62 – 6,64

to 1,04 – 2,62

| n.a.| 327638| n.a.| 1.656| 42,06| | .220/

.170

| 5,59/

4,32

| | | 5| | 59239-4| 58433-3| 2063030-1| 58423-1

Knife Disconnects

| ****

Manual Hand Tools

| Die Sets for Powered Tools (See Note 1 for Powered Tool Options)
Wire Size| Tab Thickness| Standard Part Number| ****

Width (W)

| ****

Length (L)

| Color| Max. Wire Insulation Dia.| Also available in| R e- marks| Certi- Crimp Hand Tool Most UL Apvd| Mil-Spec Certified Hand Tool| Pro- Crimper (SDE)

Hand Tool

| SDE Die Set (Premium) Most UL Apvd| SDE Die Set (Commercial)
AWG| mm2| U.S.| mm| inch| mm| inch| mm| inch| mm| Tape & Reel| Small Pack
22 – 16| 0,26-1,65| n.a.| 320555| .203| 5,16| .878| 22,3| | .125| 3,18| | ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | n.a.| 32446| .203| 5,16| .878| 22,3| | .140| 3,56| ✔| ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
16 – 14| 1,04-2,62| n.a.| 32448| .203| 5,16| .878| 22,3| | .170| 4,32| | ✔| | 47387| 59250| 58433-3| 2063030-1| 58423-1
12 – 10| 2,62-6,64| n.a.| 35762| .281| 7,14| 1.260| 32| | .250| 6,35| | ✔| | | 59239-4| 58433-3| 2063030-1| 58423-1

Wire Pins (formed)

26- 22| 0,12-0,41| n.a| 165514- 1| .045| 1,14| .716| 18,20| | .83| 2,11| | ✔| | 47386| | 58433-3| 2063030-1| 58423-1
22- 16| 0,26-1,65| n.a.| 165142| .071| 1,80| .795| 20,20| | .142| 3,60| | ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
| | | 165168| .071| 1,80| .913| 23,20| | .142| 3,60| | ✔| | 47386| 59250| 58433-3| 2063030-1| 58423-1
16- 14| 1,04-2,62| n.a.| 165046| .071| 1,80| .800| 20,30| | .170| 4,30| | ✔| | 47387| 59250| 58433-3| 2063030-1| 58423-1
| | | 165172| .071| 1,80| .929| 23,60| | .170| 4,30| | ✔| | 47387| 59250| 58433-3| 2063030-1| 58423-1
12- 10| 2,62-6,64| n.a.| 165049| .102| 2,60| 1.146| 29,10| | .248| 6,30| | ✔| | | 59239-4| 58433-3| 2063030-1| 58423-1
| | | 160404-2| .138| 3,50| 1.319| 33,50| | .248| 6,30| | ✔| 3| | 59239-4| 58433-3| 2063030-1| 58423-1

Wire Pins (flat)

22- 16| 0,26-1,65| n.a.| 131331| .116| 2,95| .905| 23,00| | .142| 3,60| | ✔| 2| 47386| 59250| 58433-3| 2063030-1| 58423-1
16- 14| 1,04-2,62| n.a.| 131330| .115| 2,92| .891| 22,63| | .170| 4,30| | ✔| 2| 47387| 59250| 58433-3| 2063030-1| 58423-1
12- 10| 2,62-6,64| n.a.| 131332| 1.614| 4,10| 1.150| 29,20| | .252| 6,40| | | | | 59239-4| 58433-3| 2063030-1| 58423-1

FASTON Receptacle (.250/6.35)

| **Manual Hand Tools| Die Sets for Powered Tools (See Note 1 for Powered Tool Options)
** Wire Size| Tab Thickness| Standard Part Number| Width (W)| Length (L)| Color| Max. Wire Insulation Dia.| Also available in| Re- marks| Certi- Crimp Hand Tool Most UL Apvd| **** Mil-Spec Certified Hand Tool| Pro- Crimper (SDE)

Hand Tool

| SDE Die Set (Premium) Most UL Apvd| SDE Die Set (Commercial)
AWG| mm2| U.S.| mm| inch| mm| inch| mm| inch| mm| Tape & Reel| Small Pack
22- 18| 0,26-0,96| .032| 0,81| 640903-1| .300| 7,62| .900| 22,86| | .140| 3,56| ✔| ✔| | | | 58433-3| 2063030-1| 58423-1
22- 16| 0,30-1,50| .032| 0,81| 9-160583-2| .300| 7,62| .874| 22,20| | .140| 3,56| | ✔| 3| | | 58433-3| 2063030-1| 58423-1
16- 14| 1,04-2,62| .032| 0,81| 640905-1| .300| 7,62| .900| 22,86| | .170| 4,32| ✔| ✔| | | | 58433-3| 2063030-1| 58423-1
| | .032| 0,81| 9-160313-2| .300| 7,62| .913| 23,20| | .170| 4,32| ✔| ✔| 3| | | 58433-3| 2063030-1| 58423-1
12- 10| 2,62-6,64| .032| 0,81| 640907-1| .300| 7,62| 1.012| 25,70| | .250| 6,35| ✔| ✔| | | | 58433-3| 2063030-1| 58423-1
11- 10| 4,00-6,00| .031| 0,80| 160314- 2| .300| 7,62| 1.015| 26,00| | .250| 6,35| | ✔| 3| | | | |
FASTON Flag Receptacle (.250/6.35)

22- 18| 0,30-1,00| .032| 0,81| 156667- 1| .610| 15,49| .760| 19,30| | .140| 3,56| | ✔| 3,4| | | 58433-3| 2063030-1| 58423-1
17- 15| 1,20-2,00| .032| 0,81| 156666-1| .610| 15,49| .760| 19,30| | .170| 4,32| | ✔| 3| | | 58433-3| 2063030-1| 58423-1
FASTON Receptacle (.205/5.00)

22- 18| 0,26-0,96| .020| 0,51| 640909-1| .250| 6,35| .800| 20,32| | .140| 3,56| ✔| ✔| | | | 58433-3| 2063030-1| 58423-1
| | .032| 0,81| 640911- 1| .250| 6,35| .800| 20,32| | .140| 3,56| ✔| ✔| | | | 58433-3| 2063030-1| 58423-1
16- 14| 1,04-2,62| .020| 0,51| 640913-1| .250| 6,35| .800| 20,32| | .170| 4,32| ✔| ✔| | | | 58433-3| 2063030-1| 58423-1
| | .032| 0,81| 640915-1| .250| 6,35| .800| 20,32| | .170| 4,32| ✔| ✔| | | | 58433-3| 2063030-1| 58423-1
FASTON Receptacle (.187/4.80)

26- 24| 0.12-0.24| .020| 0,51| 641321- 1| .230| 5,84| .700| 17,78| | .082| 2,08| ✔| ✔| | | | | |
22- 18| 0,26-0,96| .020| 0,51| 640917-1| .230| 5,84| .800| 20,32| | .140| 3,56| ✔| ✔| | | | 58433-3| 2063030-1| 58423-1
22- 15| 0,30-1,50| .020| 0,51| 9-160481-1| .226| 5,74| .822| 20,88| | .140| 3,56| ✔| ✔| 3| | | | |
| | .031| 0,80| 9-160483-1| .226| 5,74| .822| 20,88| | .140| 3,56| ✔| ✔| 3| | | | |
16- 14| 1,04-2,62| .020| 0,51| 640919-1| .230| 5,84| .800| 20,32| | .170| 4,32| ✔| ✔| | | | 58433-3| 2063030-1| 58423-1
| | .020| 0,50| 9-160477-2| .230| 5,84| .862| 21,90| | .170| 4,30| ✔| ✔| 3| | | | |
| | .031| 0,80| 9-160479-2| .226| 5,74| .862| 21,90| | .170| 4,30| ✔| ✔| 3| | | | |
FASTON Receptacle (.110/2.80)

22- 18| 0,26-0,96| .020| 0,51| 61060-1| .148| 3,76| .734| 18,64| | .110| 2,79| ✔| ✔| | | | | |
| | .032| 0,81| 60894-1| .148| 3,76| .734| 18,64| | .110| 2,79| ✔| ✔| | | | | |
22- 16| 0,30-1,50| .031| 0,80| 165566- 1| .146| 3,70| .780| 19,80| | .138| 3,50| | ✔| 3| | | | |
| | .020| 0,50| 165565- 1| .146| 3,70| .780| 19,80| | .138| 3,50| ✔| ✔| 3| | | | |
16- 14| 1,50-2,50| .020| 0,51| 165616- 2| .146| 3,70| .780| 19,80| | .170| 4,30| ✔| ✔| 3| | | | |
| | .010| 0,25| 165617- 2| .146| 3,70| .780| 19,80| | .170| 4,30| ✔| ✔| 3| | | | |

FASTON (.110/2.80) Low insertion force terminal

| **Manual Hand Tools| Die Sets for Powered Tools (See Note 1 for Powered Tool Options)
** Wire Size| Tab Thickness| **** Standard Part Number| Width (W)| Length (L)| ****

Color

| Max. Wire Insulation Dia.|

Also available in

| Re- marks| Certi- Crimp Hand Tool Most UL Apvd| Mil-Spec Certified Hand Tool| Pro- Crimper (SDE)

Hand Tool

| SDE Die Set (Premium) Most UL Apvd| SDE Die Set (Commercial)
AWG| mm2| U.S.| mm| inch| mm| inch| mm| inch| mm| Tape & Reel| Small Pack
26- 24| 0,12-0,24| .020| 0,51| 641324- 1| .160| 4,06| .700| 17,78| | .082| 2,08| ✔| | | | | | |
22- 18| 0,26-0,96| .016| 0,41| 640921-1| .160| 4,06| .800| 20,32| | .140| 3,56| ✔| | | | | 58433-3| 2063030-1| 58423-1
| | .020| 0,51| 640923-1| .160| 4,06| .800| 20,32| | .140| 3,56| ✔| ✔| | | | 58433-3| 2063030-1| 58423-1
| | .032| 0,81| 640925-1| .160| 4,06| .800| 20,32| | .140| 3,56| ✔| ✔| | | | 58433-3| 2063030-1| 58423-1
16- 14| 1,04-2,62| .020| 0,51| 640929-1| .160| 4,06| .800| 20,32| | .170| 4,32| ✔| ✔| | | | 58433-3| 2063030-1| 58423-1
| | .032| 0,81| 640931-1| .160| 4,06| .800| 20,32| | .170| 4,30| ✔| ✔| | | | 58433-3| 2063030-1| 58423-1

Tab Terminal

20-18| 0,50-1,00| .031| 0,80| 140896- 2| .250| 6,35| .925| 23,50| | .130| 3,30| | ✔| 3| 90035-3| | | |
16- 14| 1,30-2,60| .031| 0,80| 140971- 2| .250| 6,35| .925| 23,50| | .157| 4,00| | ✔| 3| 90009-8| | | |
11- 10| 4,00-6,00| .031| 0,80| 141085- 2| .250| 6,35| 1.102| 28,00| | .224| 5,70| | ✔| 3| 90276-2| | | |

TAB (.250 splice for receptacle)

22 – 10| 0,26 – 6,00| .032| 0,81| 1-321235-0| .409| 10,39| 2.625| 66,68| | n.a| | | | | | | |
| | | | 1-321235-1| .409| 10,39| 2.625| 66,68| | n.a| | | | | | | |
| | | | 321235| .409| 10,39| 2.093| 53,16| | n.a| | | | | | | |

Piggy Back Terminal

22- 16| 0,26-1,65| .032| 0,81| 160834- 2| .250| 6,35| .927| 23,55| | .140| 3,56| | ✔| 3| 47386-4| | | |
16- 14| 1,00-2,50| .032| 0,81| 9-160463-2| .250| 6,35| .922| 23,45| | .170| 4,32| | ✔| 3| 47387-7| | | |

SHUR-PLUG Terminals

| ****

Manual Hand Tools

| Die Sets for Powered Tools (See Note 1 for Powered Tool Options)
Wire Size| Style| Standard Part Number| Width (W)| Length (L)|

Color

| Max. Wire Insulation Dia.| Also available in| Re- marks| Certi- Crimp Hand Tool Most UL Apvd| **** Mil-Spec Certified Hand Tool| Pro- Crimper (SDE)

Hand Tool

| SDE Die Set (Premium) Most UL Apvd| SDE Die Set (Commercial)
AWG| mm2| | | inch| mm| **** inch|

mm

| inch| mm| Tape & Reel| Small Pack
22- 16| 0,25-1,60| Pin| 165590-1| .156| 3,96| .799| 20,30| | .138| 3,50| | ✔| | | | | |
| 0,50-1,50| Pin| 141462- 1| .118| 3,00| .945| 24,00| | .134| 3,40| | ✔| | | | | |
| | Recpt| 141456- 1| .118| 3,00| .984| 25,00| | .130| 3,30| | ✔| | | | | |
| 0,50-1,60| Recpt| 165399- 1| .156| 3,96| .902| 22,90| | .114| 2,90| | ✔| | | | | |
16- 14| 1,04-2,62| Pin| 324225| .156| 3,96| .790| 20,07| | .170| 4,32| ✔| ✔| | 47387-7| | 58433-3| 2063030-1| 58423-1
| 1,04-2,62| Recpt| 165429-1| .156| 3,96| .972| 24,70| | .157| 4,00| | ✔| | | | | |

REMARKS

1. Must be crimped with 22-18 or 22-16 PIDG (red) tooling
2. Body Springs Spade: Phosphor Bronze per ASTM B-139
3. Body: Copper also according DIN 1787 and EN 1676
4. Body: Brass according ASTM B 36
5. Sleeve: Nickel Plating per SAE AMS QQ-N-290
6. Adapter inserts can be ordered seperately for use in specific standard PIDG Butt Splices
7. Mill Specified
8. Body: Brass according MIL-C-50

For all remarks and additional information see Customer Drawing on www.te.com

NOTE 1
The die sets listed above can be used with the following powered tools:
1.75 Ton Battery Tools 2217480-1 (110V) or 2217480-2 (220V) AT-300 Electric Crimping Machine 539630-2 (115V/230V) with SDE Adapter 1673663-2 626 Pneumatic Tool System with Pro-Crimper Adapter 679304-1 AT-SC MK II Pneumatic Safety Crimping Machine 1-528050-0 with SDE Die Holder 2-528051-8

NOTE 2
Most 22-16, 16-14, and 12-10 AWG PIDG terminals and splices can be crimped using TETRA-CRIMP Hand Crimping Tool 59824-1 (UL approved)

FREQUENTLY ASKED QUESTIONS TOOLING

• Can wires be combined in PIDG terminals & splices?
  Yes, they can as long total CMA (Circular Mil Area) and insulation diameter fall within specification.

• Are PIDG terminals MIL specified?
  Yes, most of them meet or exceed MIL-T-7928, Type II, class 1 .

• What product should you choose if you need higher temperature?
  Use TE STRATO-THERM terminals (catalog 82011).

• Why can PIDG terminals just handle 300V and PLASTI-GRIP terminals 600 V?
  Because the additional copper sleeve is close to the end of the sleeve.

• What is the advantage of this copper sleeve?
  It provides circumferential insulation support to the wire and allows the wire to bend in any direction, without fraying the wire’s insulation or breaking the conductor.

• Why is there no crimp height given for PIDG terminals?
  It is the geometry of the TE crimping tools which ensures the perfect crimp on PIDG terminals.

TOOLING

1. The conical sleeve serves for easier conductor insertion.
2. The nylon insulating sleeve offers high dielectric strength. The colour coding corresponds to the wire size.
3. Grooves inside the wire sleeve ensure high tensile strength and current transfer.
4. The copper sleeve provides optimal insulation support.

For questions about our connectivity solutions, please go to te.com.

www.te.com/products/industrial-terminals-splices
© 2018 TE Connectivity All Rights Reserved.
PIDG, FASTON, STRATO-THERM, Certi-Crimp, TETRA-CRIMP, Pro-Crimper, TE, TE Connectivity (logo) are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners.
The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE
Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be as set forth
in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages
arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such
product for the specific application.

References

• TE Connectivity: Connectors & Sensors for a Connected, Sustainable Future
• TE Connectivity: Connectors & Sensors for a Connected, Sustainable Future
• Crimping Terminals to Wires: Application Tooling | TE Connectivity
• TE Connectivity: Connectors & Sensors for a Connected, Sustainable Future

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