TE Connectivity Economy Power 2.5 Connectors User Guide

Connectivity Economy Power 2.5 Connectors
User Guide

ECONOMY POWER 2.5 CONNECTORS
Quick Reference Guide
The Economy Power 2.5 (EP 2.5) connector is a single row or dual row crimp connector system. Based on a 2.5mm (0.098”) centerline pitch, it is a very compact solution. EP 2.5 connectors provide a comprehensive connectivity solution with vertical and right angle headers, optional TPA retainers, wire- to-wire and wire-toboard options and a range of resin materials that include types meeting Glow Wire Test and UL 94 V-0 standards, as well as packaging to support automated board assembly. Additionally, EP 2.5 connectors are intermateable with similar products  available in the market,facilitating simple retrofitting.
With board space increasingly at a premium, the EP 2.5 connector series offers an ideal interconnection solution for densely packed printed circuit boards. EP 2.5 housings and contacts were designed to help workers on the shop floor. The terminals have an asymmetrical shape. This means they can only be loaded into the housing cavity one way – the right way. Ideal for household appliances, HVAC and industrial machinery, EP 2.5 connectors offers this extensive portfolio for all design needs and challenges.

FEATURES & BENEFITS

• Housing locking latch
• Polarization tabs
• Asymmetrical terminals can only be loaded into housing one way
• Standard or low insertion force (LIF) terminals
• Anti-fretting contact lubricant
• Offering includes vertical and right angle headers in single and dual row configurations
• Includes products compliant with Glow Wire test required by IEC/EN 60335-1 5th edition: Household and Similar Appliances-Safety and UL 94 V-0

SPECIFICATIONS

• Product specification: 108-2418
• Application specification: 114-13315

STANDARDS

• UL Recognized (U.S. and Canada) E28476
• VDE approval is being sought

MATERIALS

• Housings: UL 94 V-0 rated Nylon (UL 94 V-0 rated PBT for headers on tape in ammo box packaging)
• Contacts: Copper alloy, tin plated
• Colored housings available upon request
• Glow Wire material and UL 94 V-0 option available

ELECTRICAL

• Voltage rating: 250VAC
• Current rating: 4.2A max. (single row)

MECHANICAL

• Positions: 2 to 15, single row, wire-to-wire; 2 to 20,  single row, wire-to-board; 8 to 40, dual row, alltypes
• Wire size: 0.13 to 0.56mm 2 (26 to 20 AWG)
• Centerline pitch: 2.5mm (0.098”)
• Operating temperature: -55 to 105°C
• Selectively loaded headers available upon request

Single Row Plug Housing **Notes: Configurations available in various color options. Please contact TE sales representative for more information or visit TE.com
† 1969442-2 is designed to mate with the full range of EP 2.5 2-position headers. Another 2-postion plug, 2301559-2, with a modified latch is available to mate with a competitive manufacturer’s 2-position header of a similar design or with new TE EP 2.5 2-position header 2299683-3 with a narrow (0.85 mm wide) latch.
† † 2299683-1 has a narrow (0.85 mm wide) latch to readily mate with a competitive manufacturer’s 2-position plug of a similar design or with new TE EP 2.5 2-position plug
2301559-2. 2299683-2 has a 1.6 mm wide latch to readily mate with TE EP 2.5 2-position plug 1969442-2.
Dual Row Plug Housing**

Terminals

Style

| Material| Wire Range|

Part Number

---|---|---|---
Standard Insertion Force Socket (Receptacle)| Plated Copper Alloy| 22-26 AWG (0.13 to 0.36mm2)| 2110989-1
20-24 AWG (0.20 to 0.56mm2)| 1744423-1
Standard Insertion Force Pin, Lanceless| 22-26 AWG (0.13 to 0.36mm2)| 2238007-1
20-24 AWG (0.20 to 0.56mm2)| 2238008-1
Low Insertion Force (LIF) Socket (Receptacle)| 22-26 AWG (0.13 to 0.36mm2)| 2232905-1
20-24 AWG (0.20 to 0.56mm2)| 2232983-1

LIF sockets reduce insertion force about 60% from that of standard sockets. Maximum insertion force is 3.5 N for the new LIF sockets, versus maximum insertion force of
8.9 N for standard sockets.

Application Tooling

Both the tab and receptacle contact can be applied to wire using OCEAN applicatior for automatic and semi-automatic applications. For low volume production and
prototype work, a hand-tool is available to crimp the contacts to wire.

TE Connectivity Technical Support Center

USA: +1 800-522-6752
Canada: +1 905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015

te.com/EP2.5
TE Connectivity, TE Connectivity (logo) and Every Connection Counts are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners.
The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such product for the specific application.

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