TE Connectivity Economy Power 2.5 Connectors User Guide
- June 3, 2024
- TE connectivity
Table of Contents
Connectivity Economy Power 2.5 Connectors
User Guide
ECONOMY POWER 2.5 CONNECTORS
Quick Reference Guide
The Economy Power 2.5 (EP 2.5) connector is a single row or dual row crimp
connector system. Based on a 2.5mm (0.098”) centerline pitch, it is a very
compact solution. EP 2.5 connectors provide a comprehensive connectivity
solution with vertical and right angle headers, optional TPA retainers, wire-
to-wire and wire-toboard options and a range of resin materials that include
types meeting Glow Wire Test and UL 94 V-0 standards, as well as packaging to
support automated board assembly. Additionally, EP 2.5 connectors are
intermateable with similar products available in the market,facilitating
simple retrofitting.
With board space increasingly at a premium, the EP 2.5 connector series offers
an ideal interconnection solution for densely packed printed circuit boards.
EP 2.5 housings and contacts were designed to help workers on the shop floor.
The terminals have an asymmetrical shape. This means they can only be loaded
into the housing cavity one way – the right way. Ideal for household
appliances, HVAC and industrial machinery, EP 2.5 connectors offers this
extensive portfolio for all design needs and challenges.
FEATURES & BENEFITS
- Housing locking latch
- Polarization tabs
- Asymmetrical terminals can only be loaded into housing one way
- Standard or low insertion force (LIF) terminals
- Anti-fretting contact lubricant
- Offering includes vertical and right angle headers in single and dual row configurations
- Includes products compliant with Glow Wire test required by IEC/EN 60335-1 5th edition: Household and Similar Appliances-Safety and UL 94 V-0
SPECIFICATIONS
- Product specification: 108-2418
- Application specification: 114-13315
STANDARDS
- UL Recognized (U.S. and Canada) E28476
- VDE approval is being sought
MATERIALS
- Housings: UL 94 V-0 rated Nylon (UL 94 V-0 rated PBT for headers on tape in ammo box packaging)
- Contacts: Copper alloy, tin plated
- Colored housings available upon request
- Glow Wire material and UL 94 V-0 option available
ELECTRICAL
- Voltage rating: 250VAC
- Current rating: 4.2A max. (single row)
MECHANICAL
- Positions: 2 to 15, single row, wire-to-wire; 2 to 20, single row, wire-to-board; 8 to 40, dual row, alltypes
- Wire size: 0.13 to 0.56mm 2 (26 to 20 AWG)
- Centerline pitch: 2.5mm (0.098”)
- Operating temperature: -55 to 105°C
- Selectively loaded headers available upon request
Single Row Plug Housing **Notes: Configurations available in various
color options. Please contact TE sales representative for more information or
visit TE.com
† 1969442-2 is designed to mate with the full range of EP 2.5 2-position
headers. Another 2-postion plug, 2301559-2, with a modified latch is available
to mate with a competitive manufacturer’s 2-position header of a similar
design or with new TE EP 2.5 2-position header 2299683-3 with a narrow (0.85
mm wide) latch.
† † 2299683-1 has a narrow (0.85 mm wide) latch to readily mate with a
competitive manufacturer’s 2-position plug of a similar design or with new TE
EP 2.5 2-position plug
2301559-2. 2299683-2 has a 1.6 mm wide latch to readily mate with TE EP 2.5
2-position plug 1969442-2.
Dual Row Plug Housing**
Terminals
Style
| Material| Wire Range|
Part Number
---|---|---|---
Standard Insertion Force Socket (Receptacle)| Plated Copper Alloy|
22-26 AWG (0.13 to 0.36mm2)| 2110989-1
20-24 AWG (0.20 to 0.56mm2)| 1744423-1
Standard Insertion Force Pin, Lanceless| 22-26 AWG (0.13 to 0.36mm2)|
2238007-1
20-24 AWG (0.20 to 0.56mm2)| 2238008-1
Low Insertion Force (LIF) Socket (Receptacle)| 22-26 AWG (0.13 to
0.36mm2)| 2232905-1
20-24 AWG (0.20 to 0.56mm2)| 2232983-1
LIF sockets reduce insertion force about 60% from that of standard sockets.
Maximum insertion force is 3.5 N for the new LIF sockets, versus maximum
insertion force of
8.9 N for standard sockets.
Application Tooling
Both the tab and receptacle contact can be applied to wire using OCEAN
applicatior for automatic and semi-automatic applications. For low volume
production and
prototype work, a hand-tool is available to crimp the contacts to wire.
Part Number | Description |
---|---|
1590232- [ ] | HDI Quick Change Miniature Applicator |
1725950- [ ] | AMP 3/K-40 Press |
1725900- [ ] | AMP 5/K Press |
1530232-3 | AMP-O-LECTRIC Model “G” Termination Machine |
1530232-2 | AMP-O-LECTRIC Model “K” Termination Machine |
1530232-1 | Lead Making Machine |
354500- [ ] | AMP-O-LECTRIC Model “G” Terminating Machine |
528324- [ ] | Komax Gamma 333 PC |
2217074-1 | Hand tool for 22-26 AWG |
2161958-1 | Pin Extraction Tool |
TE Connectivity Technical Support Center
USA: +1 800-522-6752
Canada: +1 905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/EP2.5
TE Connectivity, TE Connectivity (logo) and Every Connection Counts are
trademarks. All other logos, products and/or company names referred to herein
might be trademarks of their respective owners.
The information given herein, including drawings, illustrations and schematics
which are intended for illustration purposes only, is believed to be reliable.
However, TE Connectivity makes no warranties as to its accuracy or
completeness and disclaims any liability in connection with its use. TE
Connectivity‘s obligations shall only be as set forth in TE Connectivity‘s
Standard Terms and Conditions of Sale for this product and in no case will TE
Connectivity be liable for any incidental, indirect or consequential damages
arising out of the sale, resale, use or misuse of the product. Users of TE
Connectivity products should make their own evaluation to determine the
suitability of each such product for the specific application.
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All Rights Reserved.
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