AEMC 4620 Ground Resistance Tester Kit User Manual

AEMC 4620 Ground Resistance Tester Kit

Copyright © Chauvin Arnoux®, Inc. d.b.a. AEMC® Instruments. All rights reserved.
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Chauvin Arnoux®, Inc. d.b.a. AEMC® Instruments
15 Faraday Drive
Dover, NH 03820 USA
Tel : 800-945-2362 or 603-749-6434
Fax : 603-742-2346
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Statement of Compliance

Chauvin Arnoux®, Inc. d.b.a. AEMC® Instruments certifies that this instrument has been calibrated using standards and instruments traceable to international standards.
We guarantee that at the time of shipping your instrument has met its published specifications.
A NIST traceable certificate may be requested at the time of purchase, or obtained by returning the instrument to our repair and calibration facility, for a nominal charge.
The recommended calibration interval for this instrument is 12 months and begins on the date of receipt by the customer. For recalibration, please use our calibration services. Refer to our repair and calibration section at www.aemc.com.

• Serial #:
• Catalog #:
• Model #: 4620 / 4630

Please fill in the appropriate date as indicated:

• Date Received:
• Date Calibration Due:

Chauvin Arnoux®, Inc. d.b.a AEMC® Instruments
www.aemc.com

INTRODUCTION

Thank you for purchasing a Digital Ground Resistance Tester Model 4620 or Model 4630.
For best results from your instrument and for your safety, read the enclosed operating instructions carefully and comply with the precautions for use. These products must be used only by qualified and trained users.

Symbols.

• The instrument is protected by double or reinforced insulation.
• CAUTION – DANGER! Read the User Manual.
• Risk of electric shock. The voltage at the parts marked with this symbol may be dangerous.
• The trash can with a line through it means that in the European Union, the product must undergo selective disposal for the recycling of electric and electronic material in compliance with Directive WEEE 2002/96/EC.

Definition of Measurement Categories (CAT)

• CAT IV corresponds to measurements taken at the primary electrical supply (<1000 V).
• Example: primary overcurrent protection devices, ripple control units, and meters.
• CAT III corresponds to measurements taken in building installations at the distribution level.
• Example: distribution panel, circuit-breakers, machines, and fixed industrial devices.
• CAT II corresponds to measurements taken on circuits directly connected to low-voltage installations.
• Example: power supple to domestic electrical appliances and portable tools

PRECAUTIONS FOR USE

“It should be impressed on all personnel that a lethal potential can exist between the station ground and a remote ground if a system fault involving the station ground occurs while tests are being made. Since one of the objects of tests on a station ground is the establishment of the location of an effectively remote point for both current and potential electrodes, the leads to the electrodes must be treated as though a possible potential could exist between these test leads and any point on the station ground grid.”
– excerpt from IEEE Std. 81-1962

These safety warnings are provided to ensure the safety of personnel and proper operation of the instrument.

• The instrument must not be operated in conditions outside of its specified operating range.
• Safety is the responsibility of the operator.
• All metal objects or wires connected to the electrical system should be assumed to be lethal until tested. Grounding systems are no exception.
• Use extreme caution when using the instrument around energized electrical equipment.
• Never attempt to use the instrument to twist or pry the ground electrode or wire away from the grounded equipment
• AEMC® Instruments considers the use of rubber gloves to be an excellent safety practice even if the equipment is properly operated and correctly grounded.
• Always inspect the instrument and leads prior to use. Replace any defective parts immediately.

RECEIVING YOUR SHIPMENT

Upon receiving your shipment, make sure that the contents are consistent with the ordering information. Notify your distributor of any missing items. If the equipment appears to be damaged, file a claim immediately with the carrier and notify your distributor at once with a detailed description of any damage. Save the damaged packing container to substantiate your claim.
NOTE : Do not use equipment that appears to be damaged.

ORDERING INFORMATION

• Ground Resistance Tester Model 4620…………………………………… Cat. #2130.43
  Includes 8 C cell batteries and user manual.

• Ground Resistance Tester Model 4620 Kit (150 ft)………………….. Cat. #2135.19
  Includes ground tester, two 150 ft color-coded leads on spools (red/blue), one 30 ft lead (green), two T-shaped auxiliary ground electrodes, set of two 5 ft colorcoded (red/blue) leads, set of 5 spaded lugs, one 100 ft AEMC® tape measure, 8 C cell batteries, carrying bag, and user manual.

• Ground Resistance Tester Model 4620 Kit (300 ft)………………….. Cat. #2135.20
  Includes ground tester, two 300 ft color-coded leads on spools (red/blue), two 100 ft color-coded leads (hand-tied, green/black), four T-shaped auxiliary ground electrodes, set of two 5 ft color-coded (red/blue) leads, set of 5 spaded lugs, one1 00 ft AEMC® tape measure, 8 C cell batteries, carrying bag, and user manual.

• Ground Resistance Tester Model 4620 Kit (500 ft)………………….. Cat. #2135.21
  Includes ground tester, two 500 ft color-coded leads on spools (red/blue), two 100 ft color-coded leads (hand-tied, green/black), one 30 ft lead (green), four T-shaped auxiliary ground electrodes, set of two 5 ft color-coded (red/blue) leads, set of 5 spaded lugs, one 100 ft AEMC® tape measure, 8 C cell batteries, carrying bag, and user manual.

• Ground Resistance Tester Model 4630…………………………………… Cat. #2130.44
  Includes rechargeable battery, AC power cord, and user manual.

• Ground Resistance Tester Model 4630 Kit (150 ft)………………….. Cat. #2135.22
  Includes ground tester, two 150 ft color-coded leads on spools (red/blue), one 30 ft lead (green), two T-shaped auxiliary ground electrodes, set of two 5 ft colorcoded (red/blue) leads, set of 5 spaded lugs, one 100 ft AEMC® tape measure, rechargeable battery, carrying bag, and user manual.

• Ground Resistance Tester Model 4630 Kit (300 ft)………………….. Cat. #2135.23
  Includes ground tester, two 300 ft color-coded leads on spools (red/blue), two 100 ft color-coded leads (hand-tied, green/black), four T-shaped auxiliary ground electrodes, set of two 5 ft color-coded (red/blue) leads, set of 5 spaded lugs, one 100 ft AEMC® tape measure, rechargeable battery, carrying bag, and user manual.

• Ground Resistance Tester Model 4630 Kit (500 ft)………………….. Cat. #2135.24
  Includes ground tester, two 500 ft color-coded leads on spools (red/blue), two 100 ft color-coded leads (hand-tied, green/black), one 30 ft lead (green), four T-shaped auxiliary ground electrodes, set of two 5 ft color-coded (red/blue) leads, set of 5 spaded lugs, one 100 ft AEMC® tape measure, rechargeable battery, carrying bag, and user manual

Kits, Accessories, and Replacement Parts

• Test Kit for 3-Point Testing (150 ft)………………………………………… Cat. #2135.35
  Includes two 150 ft color-coded leads on spools (red/blue), one 30 ft lead (green), two T-shaped auxiliary ground electrodes, set of two 5 ft color-coded (red/blue) leads, set of 5 spaded lugs, one 100 ft AEMC® tape measure, and carrying bag.

• Test Kit for 4-Point Testing (300 ft)………………………………………… Cat. #2135.36
  Includes two 300 ft color-coded leads on spools (red/blue), two 100 ft color- coded leads (hand-tied, green/black), four T-shaped auxiliary ground electrodes, set of two 5 ft color-coded (red/blue) leads, set of 5 spaded lugs, one 100 ft AEMC® tape measure, and carrying bag.

• Test Kit for 4-Point Testing (500 ft)………………………………………… Cat. #2135.37
  Includes two 500 ft color-coded leads on spools (red/blue), two 100 ft color- coded leads (hand-tied, green/black), one 30 ft lead (green), four T-shaped auxiliary ground electrodes, set of two 5 ft color-coded (red/blue) leads, set of 5 spaded lugs, one 100 ft AEMC® tape measure, and carrying bag.

• Test Kit for 3-Point Testing (Supplemental for 4-Point Testing)…… Cat. #2135.38
  Includes two 100 ft color-coded leads (hand-tied, green/black), one 30 ft lead (green), two T-shaped auxiliary ground electrodes, set of 5 spaded lugs, one 100 ft AEMC® tape measure, and carrying bag.

• 25 Ω Calibration Checker………………………………………………………… Cat. #2130.59

• Tape Measure – AEMC 100 ft………………………………………………….. Cat. #2130.60

• Set of 2, T-Shaped Auxiliary Ground Electrodes…………………………. Cat. #2135.39

• Inverter – 12 Vdc to 120 Vac 200 Watt for vehicle use………………… Cat. #2135.43

• Ground Rod – Set of 2, 17” Stainless Steel T-shaped

• Auxiliary Ground Electrodes…………………………………………………….. Cat. #2135.44

• Replacement 9.6 V Rechargeable Battery Pack (4630)……………….. Cat. #2960.21

• Fuse – Set of 5, 0.1 A, >250 V, 0.25 x 1.25”……………………………….. Cat. #2970.12

• 115 V Power Cord………………………………………………………………….. Cat. #5000.14

• Lead – Replacement set of 2, 5 ft color-coded for use with ground tester reels incorporating banana jack input……………………. Cat. #5000.34

Download the Ground Tester Workbook at www.aemc.com.
Order Accessories and Replacement Parts Directly Online Check our Storefront at www.aemc.com/store for availability

PRODUCT FEATURES

CONTROL AND CONNECTOR FEATURES (4620)

1. Low battery indicator
2. Input terminal Z (H)
3. Input terminal Y (S)
4. Input terminal Xv (ES)
5. Input terminal X (E)
6. X-Z Fault indicator
7. Xv-Y High Resistance indicator
8. Xv-Y High Noise indicator
9. Display (with backlight – lights up when the TEST button is pressed)
10. Fuse holder
11. TEST button (when released, turns the unit OFF)

CONTROL AND CONNECTOR FEATURES (4630)

1. Low battery indicator
2. AC power input
3. Input terminal Z (H)
4. Input terminal Y (S)
5. Input terminal Xv (ES)
6. Input terminal X (E)
7. X-Z Fault indicator
8. Xv-Y High Resistance indicator
9. Xv-Y High Noise indicator
10. Display (with backlight)
11. Fuse holder
12. Test button

FAULT INDICATOR LEDS
If none of the three indicators are lit, the correct measurement is being taken.

X-Z Fault
This LED signals that the voltage between terminals X and Z exceeds 30 Vpeak.
There are four possible causes:

• The resistance of the current circuit between X and Z is too high.
• Interference voltage in the current circuit is too high.
• The fuse is blown.
• The circuit is open (lead not connected).

Xv-Y High Resistance
This LED signals that the resistance in the voltage circuit (between Xv and Y or X and Y) is too high (approx 50 kΩ) or that the circuit may be open.

• The LED will flash throughout the measurement, even if the resistance drops below the threshold (e.g. after reconnecting or lowering auxiliary rod resistance). In this case, you must release the push-button and press again
  after the fault has been corrected.

• Occasionally, a stray voltage above 4.5 V may also set off this light.

• To verify a lead’s continuity, perform a continuity check with a multimeter. You can also perform a continuity measurement using the instrument as shown in §3.3 by performing the test on the lead instead of an electrode.

Xv-Y High Noise
This LED signals the presence of excessive electrical noise (13 Vpeak approx) in the voltage circuit (between Xv and Y or X and Y). One solution to reduce the electrical noise in the voltage circuit is below.

• Use shielded leads from the instrument to the auxiliary electrodes.
• Connect all the shields to the rod under test.

BUZZER
The Models 4620 and 4630 feature a buzzer that will sound when the tester’s terminals are connected to a voltage source. The sound volume is proportional to the voltage up to approximately 30 V before stabilizing.

OVER-RANGE INDICATION
Over-range is indicated when the display reads 1 or when the display is blinking and the indicator is lit.

FAULT LED INDICATION – TIPS AND SOLUTIONS

The LED indicators show excessive electrode resistance and excessive transient noise and/or stray current.
In the event of an incorrect measurement indication, the following tips and solutions could help.

• Improve the quality of the connection to earth of auxiliary ground electrodes Y and Z. Z is the most likely source of problems caused by excessive electrode resistance.
• Check connections for continuity between leads and electrodes.
• Be sure that electrodes are properly inserted; they should be buried as much as possible.
• If high electrode resistance still exists after properly inserting auxiliary electrodes into the earth, try pouring water on and around the auxiliary electrodes. This will improve their electrical connection to earth.
• If stray currents are suspected, one solution to reduce their influence is to move both Y and Z electrodes in an arc relative to the X electrode (try, e.g. a 90° shift), and test again.
• A display of 0.00 indicates that Xv and Y are short-circuited.
• A display of < 0 indicates that X and Z or Xv and Y rods are reversed.

NOTE : Accuracy may be affected by auxiliary ground rod (Ry, Rz) resistance levels and by stray signal levels (earth currents).

OPERATION

GROUND RESISTANCE MEASUREMENT PROCEDURE (3-POINT)

WARNING : Use extreme caution when disconnecting the ground connection from the rest of the circuit. Current may be flowing and a dangerous potential could exist between the disconnected wires

• X and Xv (E, ES) are shorted.
• Disconnect shorting link between Y and Z (S, H).
• Connect X to the ground rod to be tested.
• Connect Y (S) to the center electrode.
• Connect Z (H) to the outer electrode.
• Depress the “Test” button to measure ground resistance

POINT MEASUREMENT (SIMPLIFIED MEASUREMENT)

This is an alternative method to 3-Point measurement when an excellent ground is already available. In congested areas without room to drive the two auxiliary ground electrodes, the 2-Point measurement method may be applied. Since the two auxiliary ground rods are not used, the reading will show two grounds in series. Therefore, the water pipe or other ground must be very low in resistance so that it will be negligible in the final measurement. The lead resistances will also be measured and should be deducted from the final measurement. This method is not as accurate as 3-Point method (62% method) because it is particularly affected by the distance between the tested electrode and the dead ground or water pipe. This method should not be used as a standard procedure but as a backup in congested areas.

Procedure:

• Short X and Xv (E, ES).
• Short Y and Z (S, H).
• Connect X to ground rod to be measured.
• Connect Z to an electrode.
• Measure as in the 3-Point method.

CONTINUITY MEASUREMENT

• Connect the supplied shorting link between X and Xv (E and Es).
• Connect a short wire or jumper cable between Y and Z (H and S) as shown in Figure 17.
• Continuity measurement is made with two leads: one from X-Xv and the other from Y-Z.
• Push the “Test” button to measure continuity. This is a good test to verify bonding between grounding electrode and the ground wire.

SOIL RESISTIVITY MEASUREMENTS

Purposes of Soil Resistivity
Soil resistivity measurements have three purposes:

1. The data is used to make sub-surface geophysical surveys to help identify ore locations, depth to bedrock, and other geological phenomena.
2. Resistivity has a direct impact on the degree of corrosion in underground pipelines. A decrease in resistivity relates to an increase in corrosive activity and, therefore, determines the necessary protective treatment to use.
3. Soil resistivity directly affects the design of a grounding system. When designing an extensive grounding system, the most economical grounding installation requires locating the area with the lowest soil resistivity.

Types of Resistivity Measurements
There are two types of resistivity measurements:

• 2-Point method
  The 2-Point method is the resistance measured between two points.

• 4-Point method
  For most applications, the most accurate method is the 4-Point method, which is used by the AEMC® Instruments Model 4620 and 4630 Ground Testers. The 4-Point method requires the insertion of four equally spaced, in-line electrodes into the test area. A known current from a constant current generator is passed between the outermost electrodes (X and Z). The potential drop (a function of the resistance) is then measured across the two innermost electrodes (Xv and Y). The Models 4620 and 4630 are calibrated to read directly in ohms.

SOIL RESISTIVITY MEASUREMENT PROCEDURE (4-POINT)
To locate the lowest soil resistivity in a large area, the best locations to test would have moist loam instead of dry, sandy soil. The depth of the test will also affect the soil resistivity.

• Disconnect the shorting link from the X and Xv terminals.

• Arrange the electrodes in a straight line. Be sure that distances between electrodes are identical.

• Example: 20 ft (609.6 cm) between each electrode for auxiliary ground electrodes that will be driven 10 ft deep (See Figure 18).

• The distance between electrodes is proportional to the average depth of the soil sample you wish to make.

• The electrodes should be placed at a depth of approximately 6” (0.15 m), so the depth is approximately 1/20th of the distance between electrodes.

• Use leads to connect the X, Xv, Y, and Z electrodes to the respective terminals on the Digital Ground Resistance Tester.

• Press the “Test” button.

• Read the resistance level (R) indicated on the display.

• In the event of difficulties in performing measurements, consult the previous instructions concerning ground resistance measurements.

• Apply the following formula in order to determine resistivity (ρ):

  • ρ = 2π x R x A

  • A = distance between electrodes in cm

  • ρ = resistivity in Ωcm

  • R = ohms reading obtained on Model 4620/4630
    Example 1: For measurement performed in soil with a high limestone content, the reading is R = 225 Ω, with A = 609.6 cm (20 ft).

  • ρ = 2π x 225 Ω x 609.6 cm

  • ρ = 862,149 Ωcm

Example 2 : After inspection, the area to be investigated has been narrowed down to a plot of ground approximately 75 square feet (22.5m2). Assume that you need to determine the resistivity at a depth of 15 ft (457 cm). The distance “A” between the electrodes must then be equivalent to the depth at which average resistivity is to be determined (15 ft or 450 cm). Using the more simplified Wenner formula (ρ = 2πAR), the electrode depth must then be 1/20th of the electrode spacing or 8-7/8” (22.5 cm). If the electrode spacing is greater than 1/20th of the electrode spacing, the following formula must be used:

Lay out the electrodes in a grid pattern (Figure 20) and connect to the Model 4630 as shown in Figure 19. Proceed as follows:

• Remove the shorting link between X and Xv.

• Connect all four auxiliary ground electrodes.
  Example 3: If the reading is R = 15:

  • ρ (resistivity) = 2π x R x A
  • A (distance between electrodes) = 450 cm
  • ρ = 6.28 x 15 x 450 = 42,390 Ωcm

HOW TO USE 25 Ω CALIBRATION CHECKER (OPTIONAL ACCESSORY)
The calibration checker is good for both the 4620 and 4630. It has a resistance of 25 Ω. The procedure to use the calibration checker is as follows:

• Loosen the X, Xv, Y, and Z terminals.
• Insert the calibration checker as shown in Figure 21.
• Tighten down the terminals X, Xv, Y, and Z.
• Push down the “Test” button.
• Compare the reading on the display to the measurement range provided below.

NOTE : For alignment purposes of the calibration checker, it is recommended that the shorting links remain connected.

If a check performed on the Model 4630 or 4620 displays a reading between 24.1 Ω and 25.9 Ω (as in Figure 21), the instrument is in good working condition. The readings are for an ambient temperature between 68° and 79°F (25°C ±3°C).

GROUNDING THEORY

GROUNDING ELECTRODE RESISTANCE
Figure 3 illustrates a grounding rod. The resistance of the electrode has the following components:

• The resistance of the metal and the connection.
• The contact resistance of the surrounding earth to the electrode.
• The resistance in the surrounding earth.

More specifically:

1. Grounding electrodes are usually made of a very conductive metal (copper) with adequate cross sections so that overall resistance is negligible.
2. The National Institute of Standard and Technology (N.I.S.T.) has demonstrated that the resistance between the electrode and the surrounding earth is negligible if the earth is firmly packed and if the electrode is free of paint, grease, or other coating.
3. The only component remaining is the resistance of the surrounding earth. Think of the electrode being surrounded by concentric shells of earth or soil, all of the same thickness. The closer the shell to the electrode, the smaller its surface and the greater its resistance. The farther away the shells are from the electrode, the greater the surface of the shell and the lower the resistance. Eventually, adding shells at a distance from the grounding electrode will no longer noticeably affect the overall earth resistance surrounding the electrode. The distance at which this effect occurs is referred to as the effective resistance area and is directly dependent on the depth of the grounding electrode

In theory, the ground resistance may be derived from the general formula:

This formula clearly illustrates why the shells of concentric earth decrease in resistance the farther they are from the ground rod

In the case of ground resistance, uniform earth (or soil) resistivity throughout the volume is assumed, although this is seldom the case in nature. The equations for systems of electrodes are complex and often expressed only as approximations. The most commonly used formula for single ground electrode systems, developed by Professor H. R.

Dwight of the Massachusetts Institute of Technology, follows:

• R = resistance in ohms of the ground rod to the earth (or soil).
• L = grounding electrode length.
• r = grounding electrode radius.
• ρ = average resistivity in Ωcm

Effect of Ground Electrode Size and Depth on Resistance

• Size : Increasing the diameter of the rod does not materially reduce its resistance. Doubling the diameter reduces resistance by less than 10%.
• Depth : As a ground rod is driven deeper into the earth, its resistance is substantially reduced. In general, doubling the rod length reduces the resistance by an additional 40%.

NEC® 2014 250.52 (A)(5) requires a minimum of 8 ft (2.4m) of the electrode to be in contact with the soil. The most common of electrode is a 10 ft (3m) cylindrical rod which meets the NEC® code, which requires a minimum diameter of 5/8” (1.59 cm).

Effects of Soil Resistivity on Ground Electrode Resistance

• Dwight’s formula, cited previously, shows that the resistance to earth of grounding electrodes depends not only on the depth and surface area of grounding electrodes but on soil resistivity as well.
• Soil resistivity is the key factor that determines what the resistance of a grounding electrode will be and the depth it must be driven to obtain low ground resistance.
• The resistivity of the soil varies widely throughout the world and changes seasonally. Soil resistivity is determined largely by its content of electrolytes, which consist of moisture, minerals, and dissolved salts. A dry soil has high resistivity if it contains no soluble salts

1020

|

15,800

|

135,000

Gravel, sand, stones with little clay or loam|

59,000

|

94,000

|

458,000

| Moisture content,

% by weight

| Resistivity, Ωcm
---|---
Top Soil| Sandy Loam
0| > 10%| > 10%
2.5| 250,000| 150,000
5| 165,000| 43,000
10| 53,000| 18,500
15| 19,000| 10,500
20| 12,000| 6300
30| 6400| 4200

Factors Affecting Soil Resistivity

Two samples of soil, when thoroughly dried, may become in fact very good insulators, having a resistivity in excess of 109 Ωcm. The resistivity of the soil sample will change quite rapidly until approximately twenty percent or greater moisture content is reached.

The resistivity of the soil is also influenced by temperature. Table 3 shows the variation of the resistivity of sandy loam, containing 15.2% moisture, with temperature changes from 68° to 14°F (20° to -15°C). In this temperature range, the resistivity varies between 7200 to 330,000 Ωcm.

Because soil resistivity directly relates to moisture content and temperature, the resistance of any grounding system will vary throughout the different seasons of the year. Such variations are shown in Figure 6 on the next page.

Since both temperature and moisture content become more stable at greater distances below the earth’s surface, a grounding system should be constructed with the ground rod driven a considerable distance into the earth to be most effective at all times. The best results are obtained if the ground rod reaches the water table

• Seasonal variation of earth resistance with an electrode of 3/4” pipe in stony, clay soil. Depth of electrode in earth is 3 ft for Curve 1 and 10 ft for Curve 2.
• In some locations, the resistivity of the earth is so high that low-resistance grounding can be obtained only with an elaborate grounding system at considerable expense.
• In such situations, it may be economical to use a ground rod system of limited size and reduce the ground resistivity by periodically increasing the soluble chemical content of the soil.

• Table 4 shows the substantial reduction in resistivity of sandy loam from increasing the chemical salt content.
  *The Effect of Salt Content on the Resistivity of Soil (sandy loam, moisture content, 15% by weight, temperature 17°C)**

  Added Salt

% by weight of moisture

| Resistivity

(Ωcm)

0| 10,700
0.1| 1800
1.0| 460
5| 190
10| 130
20| 100

• Chemically-treated soil is also subject to considerable variation of resistivity with changes in temperature, as shown in Table 5.

• If salt treatment is employed, it is necessary to use auxiliary ground electrodes, which will resist chemical corrosion
  *The Effect of Temperature on the Resistivity of Soil Containing Salt (sandy loam, 20% moisture; salt 5% of weight of moisture)**

  Temperature °C| Resistivity

(Ωcm)

20| 110
10| 142
0| 490
-5| 312
-13| 1440

Such as copper sulfate, sodium carbonate, and others. Salts must be EPA or local ordinance approved prior to use.

Effect of Ground Rod Depth on Resistance

A Grounding Nomograph can be used to help determine the approximate ground rod depth required for the desired resistance. The Nomograph, shown in Figure 7, indicates that to obtain a grounding resistance of 20 ohms in a soil with a resistivity of 10,000 Ωcm, a 5/8” OD rod must be driven 20 ft. The values indicated on the Nomograph are based on the assumption that the soil is homogeneous and has uniform resistivity. Therefore, the Nomograph value is an approximation.

Grounding Nomograph

1. Select the required resistance on the R scale.
2. Select apparent resistivity on the P scale.
3. Lay a straightedge on the R and P scales, and intersect with the K scale.
4. Mark the K scale point.
5. Lay a straightedge on the K scale point and DIA scale, and intersect with the D scale.
6. The point on the D scale will be rod depth required for the selected resistance on the R scale.

GROUND RESISTANCE VALUES

• NEC® 2008 article 250.56 regarding the resistance of rod, pipe, and plate electrodes states that if the rod, pipe, or plate does not have a resistance of 25 Ω or less to ground shall be augmented by one additional electrode of any of the types specified by 250.52 (A)(4) through (A)(8). Where multiple rod, pipe, or plate electrodes are installed to meet the requirements of the section, they shall not be less than 6 feet apart.
• FPN: The paralleling efficiency of rods longer than 8 feet is improved by spacing greater than 6 feet apart.
• The National Electrical Code® (NEC®) states that the resistance to ground shall not exceed 25 Ω. This is an upper limit and guideline, since much lower resistance is required in many instances.

“How low in resistance should a ground be?”

• An arbitrary answer to this in ohms is difficult. The lower the ground resistance, the electrical system and equipment attached to it are safer. It is worth the effort to aim for less than one ohm for positive protection of personnel and equipment. It is generally impractical to reach such a low resistance along a distribution system or a transmission line or in small substations. In some regions, resistances of 5 Ω or less may be obtained without much trouble. In others, it may be difficult to bring resistance of driven grounds below 100 Ω.
• Accepted industry standards stipulate that transmission substations should be designed not to exceed one ohm resistance. In distribution substations, the maximum recommended resistance is 5 Ω. In most cases, the buried grid system of any substation will provide the desired resistance.
• In light industrial or in telecommunications central offices, 5 Ω is often the accepted value. For lightning protection, the arresters should be coupled with a maximum ground resistance of 1 Ω.
• These parameters can usually be met with the proper application of basic grounding theory. There will always exist circumstances which will make it difficult to obtain the ground resistance required by the NEC®. When these situations develop, several methods of lowering the ground resistance can be employed. These include parallel rod systems, deep driven rod systems utilizing sectional rods and chemical treatment of the soil. Additional methods, discussed in other published data, are buried plates, buried conductors (counterpoise), electrically connected building steel, and electrically connected concrete reinforced steel.
• Electrically connecting to existing water and gas distribution systems was often considered to yield low ground resistance; however, recent design changes utilizing non-metallic pipes and insulating joints have made this method of obtaining a low-resistance ground questionable and, in many cases, unreliable.
• Auxiliary ground electrodes are required in high-voltage transmission lines, where a maximum resistance of 15 Ω is recommended, and in distribution lines, where maximum resistance of 25 Ω is preferred. All electrical systems constructed in accordance with the National Electrical Code® should not exceed 25 Ω.
• The measurement of ground resistances may only be accomplished with specially-designed test equipment. Most instruments use the Fall of Potential principle of alternating current (AC) circulating between an auxiliary electrode and the ground electrode under test. The reading will be given in ohms and represents the resistance of the ground electrode to the surrounding earth. AEMC® Instruments has also introduced clamp-on ground resistance testers that make ground resistance testing easier since the system does not have to be disconnected or de-energized and no probes need to be driven.
• The National Electrical Code® and NEC® are registered trademarks of the National Fire Protection Association.

GROUND RESISTANCE TESTING PRINCIPLE
(FALL-OF-POTENTIAL — 3-POINT MEASUREMENT)

• 3-Point measurement is used to measure the resistance to ground of auxiliary ground electrodes and grids. The potential difference between rods X and
• Y is measured by a voltmeter, and the current flow between rods X and Z is measured by an ammeter.
• By Ohm’s Law E = RI or R = E/I, we may obtain the ground electrode resistance R.

If E = 20 V and I = 1 A, then:

It is not necessary to carry out all the measurements when using a ground tester. The ground tester will measure directly by generating its own current and displaying the resistance of the ground electrode.

NOTE : Terminals X and Xv are shorted together in 3-Point measurement.

Position of the Auxiliary Electrodes in Measurements
The goal in precisely measuring the resistance to ground is to place the auxiliary current electrode Z far enough from the ground electrode under test so that the auxiliary potential electrode Y will be outside of the effective resistance areas of both the ground electrode and the auxiliary current electrode. The best way to find out if the auxiliary potential rod Y is outside the effective resistance areas is to move it between X and Z and to take a reading at each location. If the auxiliary potential rod Y is in an effective resistance area (or in both if they overlap), by displacing it, the readings taken will vary noticeably in value. Under these conditions, no exact value for the resistance to ground may be determined.

On the other hand, if the auxiliary potential rod Y is located outside of the effective resistance areas as Y is moved back and forth, the reading variation is minimal. The readings taken should be relatively close to each other, and are the best values for the resistance to ground of the ground X. The readings should be plotted to ensure that they lie in a “plateau” region as shown in Figure 10.

MEASURING RESISTANCE OF GROUND ELECTRODES (62% METHOD)

The 62% method has been adopted after graphical consideration and after actual test. It is the most accurate method but is limited since the ground tested is a single unit.
This method applies only when all three electrodes are in a straight line and the ground is a single electrode, pipe, or plate, etc, as shown in Figure 11.

Figure 12 shows the effective resistance areas (concentric shells) of the ground electrode X and auxiliary current electrode Z. The resistance areas overlap.
If readings were taken by moving the auxiliary potential electrode Y towards either X or Z, the differences between readings would be significant, and no reading would be within a reasonable band of tolerance. The sensitive areas overlap and act constantly to increase resistance as Y is moved away from X.

In Figure 13, The X and Z electrodes are sufficiently spaced so that the areas of effective resistance do not overlap. If we plot the resistance, measured we find that the level of the measurement off when Y is placed at 62% of the distance from X to Z, and that the readings on either side of the initial Y setting are most likely to be within the established tolerance band. This tolerance band is defined by the user and expressed as a percent of the initial reading: ±2%, ±5%, ±10%, etc.

Auxiliary Electrode Spacing

No definite distance between X and Z can be given, since this distance is relative to the diameter of the electrode tested, its length, the homogeneity of the soil tested, and the effective resistance areas. However, an approximate distance may be determined from the following chart which is given for a homogeneous soil and an electrode that is 1” in diameter. For a diameter of 1/2”, reduce the distance by 10%; for a diameter of 2” increase the distance by 10%.

Approximate Distance to Auxiliary Electrodes Using the 62% Method

Depth Driven| Distance to Y| Distance to Z
6 ft| 45 ft| 72 ft
8 ft| 50 ft| 80 ft
10 ft| 55 ft| 88 ft
12 ft| 60 ft| 96 ft
18 ft| 71 ft| 115 ft
20 ft| 74 ft| 120 ft
30 ft| 86 ft| 140 ft

MULTIPLE ELECTRODE SYSTEM

• A single-driven ground electrode is an economical and simple means of making a good ground system, but sometimes a single rod will not provide sufficient low resistance.
• In these cases. several ground electrodes will be driven and connected in parallel by a cable.
• When two, three, or four ground electrodes are used, they are often driven in a straight line. When four or more electrodes are used, a hollow square configuration is used, and the ground electrodes are still connected in parallel and equally spaced (Figure 14).
• In multiple electrode systems, the 62% method electrode spacing may no longer be applied directly. The distance of the auxiliary electrodes is now based on the maximum grid distance (e.g. in a square, the diagonal; in a line, the total length). A square with a 20 ft side will have a diagonal of approximately 28 ft.

Multiple Electrode System

Max Grid Distance| Distance to Y| Distance to Z
6 ft| 78 ft| 125 ft
8 ft| 87 ft| 140 ft
10 ft| 100 ft| 160 ft
12 ft| 105 ft| 170 ft
14 ft| 118 ft| 190 ft
16 ft| 124 ft| 200 ft
18 ft| 130 ft| 210 ft
20 ft| 136 ft| 220 ft
30 ft| 161 ft| 260 ft
40 ft| 186 ft| 300 ft
50 ft| 211 ft| 340 ft
60 ft| 230 ft| 370 ft
80 ft| 273 ft| 440 ft
100 ft| 310 ft| 500 ft
120 ft| 341 ft| 550 ft
140 ft| 372 ft| 600 ft
160 ft| 390 ft| 630 ft
180 ft| 434 ft| 700 ft
200 ft| 453 ft| 730 ft

SPECIFICATIONS

ELECTRICAL
Measurement Range: Auto-ranging 0 to 2000 Ω

Operating Frequency: 128 Hz square wave

Max. Auxiliary Rod Resistance:

Response Time: 4 to 8 seconds approx for a stabilized measurement

Interference:
The Models 4620 & 4630 are designed to reject high levels of interference voltage (DC, 50/60 Hz, harmonics)

• DC voltage in series with X: 20 V
• AC voltage in series with Y: 13 Vpeak (@ 16.67, 50, 60, 400 Hz)
• AC voltage in series with Z: 32 Vpeak (@ 16.67, 50, 60, 400 Hz)

Accuracies and specifications are given for an ambient temperature of 23°C ±3°K, RH of 45 to 55%, battery power at 9.5 V, auxiliary resistance at the measurement terminals = 0, no stray voltage, an electrical field < 1 V/m, and a magnetic field from 0 to 40 A/m.

Voltage Detection Range:

20 to 250 Vac between the X and Z terminals or between the Xv and Z terminals.
Frequency: DC at 450 Hz

Voltage Withstanding:

Both models are fuse protected. In the event of a system fault, the units can withstand 250 Vac or 100 Vdc.
Fuse Protection: High breaking capacity – 0.1 A, >250 V, 0.25 x 1.25”

Model 4620

Power Source: Eight 1.5 V C cell batteries
Battery Life: 4500 measurements of 15 seconds each Low Battery Indicator: If the indicator lights up, the batteries are low.

Model 4630

• Power Source: NiMH rechargeable cell (4630)
• Battery Life: 2000 measurements of 15 seconds each

Battery Charging:

• External recharge – 120-230 V/50-60 Hz, 20 VA
• Charge time – 6 hrs to attain 80% of the battery capacity
• Low Battery Indicator: If the “CHARGE” indicator turns on solid RED, the battery needs to be charged.

MECHANICAL

Connection:
Color-coded terminals accept spade lugs with minimum gap of 6 mm or standard 4 mm banana jacks.

Display:
2000-count 7 segment LCD, approx 1” high (3-1/2 digit) LCD also indicates overrange, test lead shorts and lead reversals. Blue electroluminescent backlight.

Dimensions:

• 10.8 x 9.7 x 5.0” (273 x 247 x 127 mm)

Weight:

• Model 4620: 6.28 lbs (2.85 kg)
• Model 4630: 7.38 lbs (3.35 kg)

Colors:

• Case: safety yellow
• Front panel: gray

Mechanical Protection:
The Models 4620 and 4630 have successfully undergone all the required mechanical tests and therefore meet all the requirements of the standards EN 61557 and EN 61010.

ENVIRONMENTAL

• Operating Temperature: 14° to 131°F (-10° to 55°C), 0 to 90% RH
• Storage Temperature: -40° to 158°F (-40° to 70°C), 0 to 90% RH with batteries removed

SAFETY

• Ingress Protection : IP 53

Electrical:

• EN 61010
• EN 61557
• 30 Vrms, CAT III, Pollution Degree 2

Electromagnetic Compatibility:
EN 61326 Specifications are subject to change without notice

AUTO-RANGING

The selection of the measurement current is depending on the resistance to measure.
When the instrument is turned ON, the measurement starts on the smallest current range (100 µA). If the measurement is between 185 and 1950 cts, the range stays the same (100 µA). If the measurement is under 185 cts, the current is multiplied by 10 (within 10 mA max). If it is above 1950 cts, the current is divided by 10 (without going under 100 µA).
This is done to avoid switching back and forth between ranges when you are measuring 190 Ω. It is possible to display 190.0 or 190 Ω depending on the automatic range selection.

MAINTENANCE

WARNING

Please make sure that you have already read and fully understand the WARNING section on page 3.

• To avoid electrical shock, do not attempt to perform any repairs or other servicing unless you are qualified to do so.
• To avoid electrical shock and/or damage to the instrument, do not get water or other foreign agents into the case.
• Turn the instrument OFF and disconnect the unit from all circuits before opening the case.
• Use specified spare parts only.

DISASSEMBLY
Necessary equipment:

• A Torx ACX10 screwdriver or similar
• A Phillips screwdriver

With the Phillips screwdriver, remove the 4 screws (1) at the back of the case, and free the internal unit (2) from the yellow case (3).

To open the internal unit:

• Set the unit upside-down on the table and open the battery compartment (4) by removing the 2 Phillips screws holding the latch. Then, free the battery (5) or the batteries (depending on the type of instrument).
• Remove the 2 Torx screws (6) in the bottom of the battery compartment.
• To access the two connectors (9) linking the power supply and display boards together, lift up the cover of the internal unit. Once these connectors are free, it is possible to completely pull away the bottom part from the cover.
• The display board (7) is connected to the front plate.
• The power supply board (8) is connected to the bottom of the body.

To free the display board from the cover:

• Remove the 3 Phillips screws and unsolder all the wires connecting to the terminals and to the fuse.

To free the power supply board from the bottom of the body:

• Remove the 6 Phillips screws at the back of the body and disconnect the connector coming from the battery.

POWER SUPPLY

Testing the Battery

• Short-circuit the X and Z terminals.
• Press the “TEST” button.
• If the low battery or charge indicator lights up on the display, you will need to replace or recharge the batteries.

Replacing the Battery (Model 4620)

• Detach the four screws on the bottom of the yellow case.
• Remove the shell and front panel assembly.
• Unscrew the two fastening screws on the battery compartment.
• Remove the cover.
• Remove the 8 batteries and replace them.

To replace the batteries with rechargeable cells (1.2V – 2 Ah or above, NiCd or NiMH of the same size):

• Remove the plug under the batteries.
• Set the switch to the position: NiCd/NiMH.
• Replace the plug.
• Insert the 8 rechargeable cells.

NOTE : The Model 4620 does not have a built-in battery charger. The rechargeable cells will need to be charged outside the instrument

Recharging the Battery (Model 4630)

• Connect the battery charge connector to wall power.
• The CHARGE indicator light will turn red.
• When the CHARGE indicator turns green, the battery is charged.
• The charge time is approximately 6 hrs for 80% of the battery capacity.

To achieve maximum charge capacity:

• Disconnect the power cord (the green LED will go out after approximately 20 sec).
• Reconnect the power cord. The charge will resume where the first charge left off, and continue until maximum capacity is achieved.

NOTE: If the unit has been stored for a long period of time, recharge the battery before use.
NOTE : 1/2 hr charge provides enough power for one day of measurements (approx 135 measurements lasting 15 sec).

Replacing the Safety Fuse
To check the fuse continuity, short circuit the X and Z terminals and make a measurement. If the FAULT indicator light flashes, the fuse is blown.
NOTE : Do not replace the fuse when the instrument is connected.

To replace the fuse:

• The fuse is located on the front of the faceplate.
• Using a screwdriver, turn the screw a quarter of a turn.
• Take out the support containing the fuse.
• Replace the fuse (0.1A, >250 V, 0.25 x 1.25”).
• Replace the support, and screw it back in.

CLEANING

NOTE : Disconnect the instrument from any source of electricity.

• Use a soft cloth lightly dampened with soapy water.
• Rinse with a damp cloth and then dry with a dry cloth.
• Do not use alcohol, solvents, or hydrocarbons.

STORAGE

If the Model 4620 is not used for a long period of time (two months or more), remove the batteries and store them separately.
If the Model 4630 is not used for a long period of time (two months or more), it is recommended to charge the battery for a few hours.

REPAIR AND CALIBRATION

To ensure that your instrument meets factory specifications, we recommend that it be scheduled back to our factory Service Center at one-year intervals for recalibration or as required by other standards or internal procedures.

For instrument repair and calibration:

You must contact our Service Center for a Customer Service Authorization Number (CSA#). This will ensure that when your instrument arrives, it will be tracked and processed promptly. Please write the CSA# on the outside of the shipping container. If the instrument is returned for calibration, we need to know if you want a standard calibration or a calibration traceable to N.I.S.T. (includes calibration certificate plus recorded calibration data).

Ship To : Chauvin Arnoux®, Inc. d.b.a. AEMC® Instruments

15 Faraday Drive Dover, NH 03820 USA
Phone : 800-945-2362 (Ext. 360)
603-749-6434 (Ext. 360)
Fax : 603-742-2346 or 603-749-6309
E – mail : repair@aemc.com
(Or contact your authorized distributor)
Contact us for the costs for repair, standard calibration, and calibration traceable to N.I.S.T.
NOTE : You must obtain a CSA# before returning any instrument.

TECHNICAL AND SALES ASSISTANCE

If you are experiencing any technical problems or require any assistance with the proper operation or application of your instrument, please call, mail, fax, or e-mail our technical support team:

LIMITED WARRANTY

The Models 4620 and 4630 are warrantied to the owner for a period of two years from the date of original purchase against defects in manufacture. This limited warranty is given by AEMC® Instruments, not by the distributor from whom it was purchased. This warranty is void if the unit has been tampered with, abused, or if the defect is related to service not performed by AEMC® Instruments.
Full warranty coverage and product registration is available on our website at www.aemc.com/warranty.html.
Please print the online Warranty Coverage Information for your records.

What AEMC® Instruments will do:

If a malfunction occurs within the warranty period, you may return the instrument to us for repair, provided we have your warranty registration information on file or a proof of purchase. AEMC® Instruments will repair or replace the faulty material at our discretion.

WARRANTY REPAIRS

What you must do to return an Instrument for Warranty Repair:
First, request a Customer Service Authorization Number (CSA#) by phone or by fax from our Service Department (see address below), then return the instrument along with the signed CSA Form. Please write the CSA# on the outside of the shipping container. Return the instrument, postage or shipment pre-paid to:
Ship To : Chauvin Arnoux®, Inc. d.b.a. AEMC® Instruments
Caution : To protect yourself against in-transit loss, we recommend you insure your returned material.
NOTE : You must obtain a CSA# before returning any instrument.

AEMC® Instruments
15 Faraday Drive
Dover, NH 03820 USA
Phone : 603-749-6434
800-343-1391
Fax : 603-742-2346 www.aemc.com

References

• Get Electrical Testers – Power Analyzers | AEMC Instruments
• Online Ecommerce Store | AEMC Instruments
• AEMC Warranty Registration

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