NIGHTSTICK XPR-5554G Battery Replacement Instructions

June 9, 2024
NIGHTSTICK

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NIGHTSTICK XPR-5554G Battery Replacement

NIGHTSTICK-XPR-5554G Battery-Replacement

WARNINGS

  • It is recommended that a qualifi ed technician perform the replacement of the rechargeable battery pack in this light.
  • Failure to follow these instructions may impair the intrinsic safety of this headlamp.
  • To prevent ignition of a hazardous atmosphere, do not open the battery compartment in the hazardous environment. This task must only be performed in an area known to be non-hazardous.
  • When exchanging the rechargeable battery pack, use only the approved 5554-BATT rechargeable battery pack from Bayco Products.
  • To prevent ignition of a hazardous atmosphere, the rechargeable battery pack must only be exchanged in an area known to be non-hazardous.

REPLACING THE LITHIUM-ION RECHARGEABLE BATTERY

  • Tools Required: Small Phillips Head Screwdriver, Tweezers

  • Using a small Phillips Head screwdriver, loosen and fully remove the screw and flat washer while holding the battery compartment door closed.

  • Carefully open battery compartment door, being careful to not to damage or dislodge the O-ring gasket. If it comes out of its groove, it will need to be reseated before the battery door is closed and resealed so that the light will maintain its waterproof rating.

  • Trace the two wires coming off the end of the silver rechargeable battery. Using the tweezers, grasp the sides of the white battery connector and pull it straight up and away from the light. NOTE: A small amount of force may be required, this is normal.
    CAUTION: Be careful not to pull directly on the wires themselves.

  • Install the new battery by grasping both sides of the white connector and press it firmly into the connector on the light. The connector will only fit one way.

  • Reseat the battery into the housing and press the battery wires down fl at.

  • Make sure the O-ring gasket is properly seated in its channel, close the battery compartment door and re-install the screw and flat washer.

CAUTION: Do not over-tighten screws.

Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 1-800-233-2155 • 1-469-326-9400www.nightstick.com
INS-5554-BATT-22

References

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