HOLOPHANE GR163 Remote LED Large High Bay Instruction Manual

HOLOPHANE GR163 Remote LED Large High Bay Instruction Manual

INSTALLATION

IMPORTANT SAFETY INSTRUCTIONS

WARNING – READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL OR MAINTAIN THIS FIXTURE. WORK MUST BE DONE BY QUALIFIED PERSONNEL.
WARNING – BE CERTAIN THAT ALL ELECTRICAL POWER IS DISCONNECTED FROM THE FIXTURE BEFORE INSTALLING OR MAINTAINING THE FIXTURE.
WARNING – FOLLOW LAMP MANUFACTURER’S OPERATING AND MAINTENANCE INSTRUCTIONS.
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN DEATH, INJURY OR SIGNIFICANT PROPERTY DAMAGE.

INTRODUCTION

Product Description.

• The Arlington and Jefferson products are suitable for use in wet locations and with ambient temperatures up to 25 degree C.
• These luminaires are designed to distribute specific patterns of light on the surface below. All optics including glass, polycarbonate, and acrylic have street side orientation embossed on the flange of the refractor.
• These luminaires are designed for easy maintenance.
• The lamp can be accessed by disengaging the latch and raising the top cover.
• Electrical components are mounted on an easily removable ballast assembly plate

Alternate Information Sources

Holophane
Field Service Department
P.O. Box 3004
Newark, OH 43058-3004
866-759-1577

INSTALLATION

Tools and Material Required.
Table 1. Installation Tools and Materials

DESCRIPTION USE
1/8″ Allen socket Set screws (mounting)
1/4″ nut driver or medium Ballast assembly plate
flat screwdriver and wire way cover
Torque wrench Set screws

Installation of Luminaire without Photocontrol Receptacle.

Disengage latch and open top cover. See Figure 1.
Remove refractor.
Loosen the two keyway screws and turn ballast plate assembly clockwise to disengage. Rotate ballast plate assembly 90 degrees and gently lay the socket between two ribs opposite the hinge. See Figure 2.
Loosen screw to wire way cover and remove wire way cover. Feed supply leads from the pole through the wire way hole.

Place and level the luminaire on the pole. Position with one rib pointed toward the street. Alternate tightening of the four set screws will assist in centering the luminaire on the post capital. Tighten the four set screws to 45-50 inch pounds.
Wire ballast and line leads accordingly. Connect incoming ground wire to ground wire attached to inside of wiring chamber. Connect incoming common wire to wire marked COM from the ballast. If a single voltage ballast is used, check the voltage number on the only remaining wire to verify the ballast voltage. Connect this voltage wire. Note: Lead may require to be stripped. If a multivolt ballast is used, find the correct voltage number marked on one of the remaining wires and make the connection. Carefully, place connections in wiring chamber for future access. See Figure 1.
Replace wireway cover. Tighten screw.
Gently move ballast plate assembly to an upright position and place the assembly over the two keyway screws and turn counterclockwise into position. Tighten screws.

OPTICS ORIENTATION NOTES

Some of the fixtures in this series are equipped with optical components that produce distributions of light that are not symmetric and are intended to be aimed by orienting the prismatic glass refractor a specific direction. The “Street Side” marking on the top of the refractor should be pointed toward the stree.

Replace the refractor. Orient the refractor by locating the markings on the refractor flange. Position the “street side” marking toward the street and align the “rib” markings with the ribs of the casting.
Install correct wattage and type lamp.
Close top cover and engage latch.
Energize the luminaire. Check for proper operation.

Installation of Luminaire with Photocontrol Receptacle.
The photocontrol receptacle is shipped partially installed with the luminaire. The receptacle will accept a standard twist-lock photoelectric control conforming to standards in NEMA Published No. SH-1959. The receptacle is specified with a catalog number.

Disengage latch and open top cover. See Figure 1.
Disengage electrical connector and remove wires from wire support. See Figure 3.
Remove refractor. Loosen the two keyway screws and turn ballast plate assembly clockwise to disengage. Rotate ballast plate assembly 90 degrees and gently lay the socket between two ribs opposite the hinge. See Figure 2.
Loosen screw to wire way cover and remove wire way cover. Feed supply leads from the pole through the wire way hole.
Place and level the luminaire on the pole. Position with one  rib pointed toward the street. Alternate tightening of the four set screws will assist in centering the luminaire on the post capital. Tighten the four set screws to 45-50 inch pounds.

Wire ballast and line leads accordingly. Connect incoming ground wire to ground wire attached to inside of wiring chamber. Connect incoming common wire to wire marked “COM” from ballast. (On 35W high pressure sodium and 200W incandescent units, connect to white wire.) Connect incoming line lead to the black lead from the photocontrol receptacle electrical connector. Verify the red lead from the photocontrol receptacle electrical connector is connected to the correct voltage lead from the ballast. See Figure 4. Carefully, place connections in wiring chamber for future access. See Figure 1.
Replace wire way cover. Tighten screw.
Gently move ballast plate assembly to an upright position and place the assembly over the two keyway screws and rotate into position. Tighten screws.

OPTICS ORIENTATION NOTES

Some of the fixtures in this series are equipped with optical components that produce distributions of light that are not symmetric and are intended to be aimed by orienting the prismatic glass refractor a specific direction. The “Street Side” marking on the top of the refractor should be pointed toward the street.
Replace the refractor. Orient the refractor by locating the markings on the refractor flange. Position the “street side” marking toward the street and align the “rib” markings with the ribs of the castings.
Place photocontrol wires into wire support. Reconnect electrical connector. See Figure 3.
Install correct wattage and type lamp. Close top cover and reengage latch.
Remove plastic cap from top of luminaire.
Loosen two screws on photocontrol receptacle. Rotate the receptacle to point the arrow marked “N” in a direction that is generally North but not pointing directly toward a nearby luminaire. Tighten screws.
Install a twist-lock type photocontrol into the receptacle.
Energize the luminaire. Check for proper operation.

MAINTENANCE

Relamping and Cleaning.

Wipe off exterior dirt and debris.  Disengage latch and open top cover. Refer to Figure 1.
Remove lamp.
For photocontrol luminaire, disconnect electrical connector and remove photocontrol wires from wire support. See Figure 3.
Remove refractor.
Wipe the refractor interior with a clean dry cloth.
Replace cleaned refractor. Orient the refractor by locating the markings on the refractor flange. Position the “street side” marking toward the street and align the “rib” markings with the ribs of the castings.
For photocontrol luminaire, place photocontrol wires into wire support and reconnect electrical connector. See Figure 3.
Install new lamp of correct wattage and type.
Close top cover and engage latch.
Energize the luminaire. Check for proper operation.

Electrical Component Replacement Luminaire without Photocontrol

Disengage latch and open top cover. Refer to Figure 1.
Remove the lamp.
Remove refractor.
Loosen the two keyway screws and turn ballast plate assembly clockwise to disengage. Rotate ballast plate assembly 90 degrees and gently lay the socket between two ribs opposite the hinge. See Figure 2.
Loosen screw to wireway cover and remove wireway cover.
Tag and disconnect common and line leads.
Place the ballast plate assembly to an upright position and remove.

Unpack replacement ballast assembly. Check voltage leads.
Set replacement ballast assembly down into casting. Orien ballast plate assembly 90 degrees and gently lay the socket between two ribs opposite the hinge. See Figure 2. Reconnect electrical connections in accordance with tags and approved wiring practices.
Replace wireway cover. Tighten screw.
Gently move ballast plate assembly to an upright position and place the assembly over the two keyway screws and turn counterclockwise into position. Tighten screws.
Replace the refractor. Orient the refractor by locating the markings on the refractor flange. Position the “street side” marking toward the street and align the “rib” markings with the ribs of the castings.
Replace correct wattage and type lamp.
Close top cover and engage latch.
Energize the luminaire. Check for proper operation.
Electrical Component Replacement for Luminaire with Photocontrol.
Disengage latch and open top cover. Refer to Figure 1.
Remove the lamp.
Disconnect electrical connector and remove photocontrol wires from wire support. See Figure 3.
Remove refractor. Loosen the two keyway screws and turn ballast plate assembly clockwise to disengage. Rotate ballast plate assembly 90 degrees and gently lay the socket between two ribs opposite the hinge. See Figure 2.
Loosen screw to wireway cover and remove wireway cover.
Tag and disconnect common and line leads.
Place the ballast plate assembly to an upright position and remove.

Unpack replacement ballast assembly. Check voltage leads.
Set replacement ballast assembly down into casting. Orient with capacitor located on side of casting marked “capacitor.” Rotate ballast plate assembly 90 degrees and gently lay the socket between two ribs opposite the hinge. See Figure 2. Reconnect electrical connections in accordance with tags and approved wiring practices.
Replace wireway cover. Tighten screw.
Gently move ballast plate assembly to an upright position and place the assembly over the two keyway screws and turn counterclockwise into position. Tighten screws.
Replace the refractor. Orient the refractor by locating the markings on the refractor flange. Position the “street side” marking toward the street and align the “rib” markings with the ribs of the castings.
Place wires into wire support and reconnect electrical connector. See Figure 3.
Replace correct wattage and type lamp. Close top cover and engage latch.
Energize the luminaire. Check for proper operation.
ACCESSORIES
GV1A73 Pole Top Adaptor. Refer to Figure 5.
Place and level pole top adapter on the pole. Alternate tightening of the six set screws will assist in centering the adapter on the tenon. Tighten the four set screws to 70 inch pounds minimum.
Install the luminaire.

LIMITED WARRANTY AND LIMITATION OF LIABILITY

The Holophane limited warranty and limitation of liability is published in the “Terms and Conditions” section of the current Holophane buyer’s guide, and is available from your local Holophane sales representative.

Acuity Lighting Group, Inc.
214 Oakwood Ave., Newark, OH 43055
IM-37-C, 7/02 ©2002 Acuity Lighting Group Inc.
Visit our web site at www.holophane.com
Printed in USA

References

• Holophane | Lighting solutions for commercial, industrial, emergency and outdoor applications.

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