HOLOPHANE LTDRL3 Large Teardrop LED Retrofit Kit

LED IMPORTANT SAFETY INSTRUCTIONS

READ AND FOLLOW ALL SAFETY INSTRUCTIONS!
SAVE THESE INSTRUCTIONS AND DELIVER TO OWNER AFTER INSTALLATION

• To reduce the risk of death, personal injury or property damage from fire, electric shock, falling parts, cuts/abrasions, and other hazards please read all warnings and instructions included with and on the fixture box and all fixture labels.
• Before installing, servicing, or performing routine maintenance upon this equipment, follow these general precautions.
• Installation and service of luminaires should be performed by a qualified licensed electrician.
• Maintenance of the luminaires should be performed by person(s) familiar with the luminaires’ construction and operation and any hazards involved. Regular fixture maintenance programs are recommended.
• It will occasionally be necessary to clean the outside of the refractor/lens. Frequency of cleaning will depend on ambient dirt level and minimum light output which is acceptable to user. Refractor/lens should be washed in a solution of warm water and any mild, non-abrasive household detergent, rinsed with clean water and wiped dry. Should optical assembly become dirty on the inside, wipe refractor/lens and clean in above manner, replacing damaged gaskets as necessary.
• DO NOT INSTALL DAMAGED PRODUCT! This luminaire has been properly packed so that no parts should have been damaged during transit. Inspect to confirm. Any part damaged or broken during or after assembly should be replaced.
• Recycle: For information on how to recycle LED electronic products, please visit www.epa.gov.
• These instructions do not purport to cover all details or variations in equipment nor to provide every possible contingency to meet in connection with installation, operation, or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser’s or owner’s purposes, this matter should be referred to Acuity Brands Lighting, Inc.

WARNING
RISK OF ELECTRIC SHOCK

✓ Disconnect or turn off power before installation or servicing.
✓ Verify that supply voltage is correct by comparing it with the luminaire label information.
✓ Make all electrical and grounded connections in accordance with the National Electrical Code (NEC) and any applicable local code requirements.
✓ All wiring connections should be capped with UL approved recognized wire connectors.

CAUTION
RISK OF INJURY

✓ Wear gloves and safety glasses at all times when removing luminaire from carton, installing, servicing or performing maintenance.
✓ Avoid direct eye exposure to the light source while it is on.

WARNING
RISK OF BURN

✓ Allow lamp/fixture to cool before handling.
Do not touch enclosure or light source.
✓ Do not exceed maximum wattage marked on luminaire label.
✓ Follow all manufacturer’s warnings, recommendations and restrictions for: driver type, burning position, mounting locations/methods, replacement and recycling.

CAUTION
RISK OF FIRE

✓ Keep combustible and other materials that can burn, away from lamp/lens.
✓ Do not operate in close proximity to persons, combustible materials or substances affected by heat or drying.

CAUTION: RISK OF PRODUCT DAMAGE

✓ Never connect components under load.
✓ Do not mount or support these fixtures in a manner that can cut the ,outer jacket or damage wire insulation.
✓ Unless individual product specifications deem otherwise: Never connect an LED product directly to a dimmer packs, occupancy sensors, timing devices, or other related control devices. LED fixtures must be powered directly off a switched circuit.
✓ Unless individual product specifications deem otherwise: Do not restrict fixture ventilation. Allow for some volume of airspace around fixture. Avoid covering LED fixtures with insulation, foam, or other material that will prevent convection or conduction cooling.
✓ Unless individual product specifications deem otherwise: Do not exceed fixtures maximum ambient temperature.
✓ Only use fixture in its intended location.
✓ LED products are Polarity Sensitive. Ensure proper Polarity before installation.
✓ Electrostatic Discharge (ESD): ESD can damage LED fixtures. Personal grounding equipment must be worn during all installation or servicing of the unit.
✓ Do not touch individual electrical components as this can cause ESD, shorten lamp life, or alter performance.
✓ Some components inside the fixture may not be serviceable. In the unlikely event your unit may require service, stop using the unit immediately and contact an ABL representative for assistance.
✓ Always read the fixtures complete installation instructions prior to installation for any additional fixture specific warnings.

Please see product specific installation instructions for additional warnings or any applicable FCC or other regulatory statements.
Failure to follow any of these instructions could void product warranties. For a complete listing of product Terms and Conditions, please visit www.acuitybrands.com.

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Acuity Brands Lighting, Inc. assumes no responsibility for claims arising out of improper or careless installation or handling of its products.
ABL LED General Warnings, Form No. 503.203
© 2011 Acuity Brands Lighting, Inc. All rights reserved. 3/15/11

Installation and Maintenance Manual

INTRODUCTION

Product Description.

This pole mounted luminaire retrofit kit is designed using LED’s which have a long life expectancy.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Alternate Information Sources.

Halothane Field Service Department
P.O. Box 3004 Newark, OH 43058-3004
866-759-1577

EXISTING LUMINAIRE PREP

Tools and Material Required.

Table 1. Installation Tools and Materials

3/8” Drive Socket
¼” Drive Socket
Flat Blade Screw driver
Torque Wrench| Removal and installation of fasteners
Removal and installation of fasteners
Removal and installation Molex Socket

8-32 fasteners

CAUTION
THE LED’S ARE COVERED BY OPTICAL GLASS/GASKET ASSEMBLY. DO NOT REMOVE THE OPTICAL GLASS/GASKET
ASSEMBLY AT ANY TIME DURING THE RETROFIT.
DO NOT TOUCH THE LED CONNECTORS OR THE YELLOW SURFACE OF THE LED AT ANY TIME DURING INSTALLATION.

OPTICS ORIENTATION NOTES

Some of the fixtures in this series are equipped with optical components that produce distributions of light that are not symmetric and are intended to be aimed by orienting the prismatic refractor a specific direction. There is a molded-in “Street Side” marking on the glass or silicone gasket, align this with the Street Side” marking on the
LED casting and point this side toward the street.

Table 2

The Retrofit Contains:

Existing Luminaire Disassembly.

2.2.1 Ensure that power is off to the pole and light fixture. Remove the optical globe from the existing luminaire; inspect to ensure that it is in good working condition. It will be used to complete the luminaire retrofit. Remove the following from the existing luminaire and discard components except where noted.

• Existing light engine assembly (bulb, reflector, etc.) (See Fig. 2).
• Electrical gear (ballast, transformer, driver, etc.) (See Fig. 3). Note: Keep existing photo controller if intended to reuse. Note: Keep and reuse ¼-20 fasteners to reassemble the retrofit kit driver/controls assembly.
• Remove the existing electrical cover with label socket plate (See Fig 4). Note: Disconnect the Molex electrical connector from the cover by using a flat blade screw driver to compress the tangs on the connector. The Molex connector will be reinstalled into a new electrical cover plate to complete the retrofit. Leave the electrical terminal block installed in the luminaire. The cover fasteners will be reused to complete the retrofit installation in a later step. Inspect the incoming electrical wiring and connections to the terminal block and repair as needed (See Fig 4).
• Remove the glass refractor from the existing door. Note: the glass diffuser will be reused to complete the retrofit assembly. Remove the glass clips (QTY 3) and clip fasteners (QTY 3) and discard.
  
  
  

Retrofit Installation

3.1.1 Ensure the existing luminaire is disassembled and free of debris
and in good condition before continuing.
3.1.2 Unpack the retrofit kit and inspect the parts to ensure all items
are identified (See Table 2).

Installation of the Door/Glass Assembly

3.2.1 Remove the light engine assemble from the retrofit packaging. (See Fig 5)

3.2.2 From step 2.2.1, clean the refractor glass and remove any
gasket material from the rim/lip of the glass. Remove any gasket material from the housing. CAUTION! Glass lip may have sharp edges. Use appropriate protective wear.
3.2.3 Remove the silicone gasket from the retrofit packaging and
install the gasket on the lip of the glass refractor. Some glass may have specific orientation marks for “STREET SIDE”. If equipped, align the “STREET SIDE” indications on the gasket and glass diffuser accordingly. (See Fig. 6)

3.2.4 Place the light engine assembly on a flat surface with the optics facing upwards. Ensure the light engine harness is not pinched or damaged during this step.
3.2.5 Carefully lower the glass refractor, with installed gasket, onto the light engine assembly plate. The gasket on the glass will seat into one of the two concentric gasket channels on the cast aluminum light engine plate. Make sure the gasket is seated properly and that the glass is properly oriented. The gasket is marked with “STREET SIDE” on the side surface of the gasket. This should be aligned with the appropriate indicators on the optical plate. (See Fig. 7)

3.2.6 Once the glass/gasket assembly is in place, carefully lower the new door over the existing Teardrop, Bowl, or Sag glass refractor. The text on the door should be facing upwards. The wing nut assembly (See Fig. 7) will indicate the street side orientation for the door. The door should fit over the glass refractor and over the gasket on the glass refractor lip.
3.2.7 Install three supplied #8-32 fasteners into clips in gasket onto door. Torque fasteners to 25-30 in-lbs (See Fig. 8).
3.2.8 If converting the Teardrop, Bowl or Sag glass refractor to the Flat Glass, the Flat Glass in included with the Retrofit kit. Properly dispose of the unused glass.
3.2.9 Carefully set the glass/door assembly aside for later installation steps.

Installation of the Driver/Controls Assembly

3.3.1 Remove the pre-assembled driver/controls assembly and extension harness from the pack. Note the driver and electrical connectors. Connect the extension harness to the black driver connector (See Figure 9).

3.3.2 In the existing electrical housing on the luminaire, lower the new
driver/control assembly into the housing. Pass the extension harness through the oval cut-out on the driver/control assembly bracket. Do not impinge the extension harness when placing the driver/controls assembly.
3.3.3 Locate the two cast in bosses in the bottom of the electrical
housing and orient the driver/control assembly accordingly.
3.3.4 Ensure the extension harness from step 3.3.1 now passes
through the circular cut-out in the bottom of the electrical housing. The extension harness should now extend well into the light engine housing for later connection.
3.3.5 Reinstall the fasteners (QTY 2) from step 2.2.1 to secure the
new driver/control bracket (See Fig 10). Again, caution should be used to not pinch the extension harness.

3.3.6 If a photo controller in the housing is to be reused, install it to the PCR on the new driver/control assembly at this time.
3.3.7 The kit comes with two new electrical cover that replace the cover removed in step 2.2.1. Refer to page 3 of this manual and visually identify the form of the  existing luminaire. Use CO-1451 if retrofitting a Boardwalk or Esplanade day form. Use CO 1452 if retrofitting a Memphis or Port Huron day form. The part number is printed on the covers. (See Fig. 11)

3.3.8 Reinstall the bulk head Molex connector into the new electrical
cover. IMPORTANT! Ensure that the cover is oriented with the part number visible when installed (See Fig.12).
3.3.9 Once the Molex connector is reinstalled in the electrical cover, reinstall the electrical cover onto the housing cover using the existing fasteners removed in step 2.2.1 (See Fig. 12)

3.3.10 Connect the white Molex power lead from the new driver/control assembly into the Molex bulk head socket in the electrical plate
3.3.11 Close the luminaire to the top cover and reengage the clasp to ensure closure. Note: make certain all wires and other hardware are clear when closing the housing.
3.3.12 With the electrical housing properly closed, Install the newly assembled door/glass assemble onto the existing housing in the same manner as it was removed in step 2.2.1.
3.3.13 The extension harness should be easily assessable from step
3.3.4. Make final light engine connection between the extension harness and the light engine harness.
3.3.14 Swing the door/glass assembly closed against the existing luminaire housing and tighten the wing nut to latch the assembly.
Make certain that the harnesses are not impinged in the door/glass assembly.
3.3.15 Electrically energize the fixture and check for proper operation

LIMITED WARRANTY AND LIMITATION OF LIABILITY

The Halothane limited warranty and limitation of liability is published in the “Terms and Conditions” section of the current Halothane buyer’s guide, and is available from your local Halothane sales representative.
Complete warranty terms located at: www.acuitybrands.com/support/warranty /terms-and-conditions

Failure to properly install this Unit will void all warranties.

ADJUSTABLE OUTPUT (AO) TABLES

Field Adjustable Output Module

The Field Adjustable Output (AO) module is an onboard device that adjusts the light output and input wattage to meet site specific requirements, allowing a single fixture configuration to be flexibly applied in many different applications.

P10S: MVOLT and HVOLT

AO Position| % Lumens| % Wattage
8| 100%| 100%
7| 94%| 94%
6| 80%| 80%
5| 68%| 68%
4| 55%| 55%
3| 41%| 42%
2| 28%| 29%
1| 37%| 41%
P15S: MVOLT and HVOLT

AO Position| % Lumens| % Wattage
8| 100%| 100%
7| 94%| 94%
6| 80%| 80%
5| 68%| 68%
4| 55%| 55%
3| 42%| 42%
2| 28%| 29%
1| 14%| 15%
P20S: MVOLT and HVOLT

AO Position| % Lumens| % Wattage
8| 100%| 100%
7| 94%| 94%
6| 81%| 80%
5| 69%| 68%
4| 56%| 54%
3| 42%| 41%
2| 29%| 29%
1| 14%| 15%
P25S: MVOLT and HVOLT

AO Position| % Lumens| % Wattage
8| 100%| 100%
7| 94%| 94%
6| 81%| 80%
5| 69%| 67%
4| 56%| 54%
3| 43%| 41%
2| 29%| 28%
1| 15%| 15%
P30S: MVOLT and HVOLT

AO Position| % Lumens| % Wattage
8| 100%| 100%
7| 94%| 94%
6| 81%| 80%
5| 69%| 67%
4| 56%| 54%
3| 43%| 41%
2| 30%| 28%
1| 15%| 15%
P35S: MVOLT and HVOLT

AO Position| % Lumens| % Wattage
8| 100%| 100%
7| 94%| 94%
6| 81%| 79%
5| 70%| 67%
4| 57%| 54%
3| 44%| 41%
2| 30%| 28%
1| 15%| 15%
P40S: MVOLT and HVOLT

AO Position| % Lumens| % Wattage
8| 100%| 100%
7| 95%| 94%
6| 82%| 79%
5| 70%| 67%
4| 57%| 54%
3| 44%| 41%
2| 31%| 28%
1| 16%| 15%
P45S: MVOLT and HVOLT

AO Position| % Lumens| % Wattage
8| 100%| 100%
7| 95%| 94%
6| 82%| 79%
5| 71%| 67%
4| 58%| 54%
3| 45%| 41%
2| 31%| 28%
1| 16%| 14%
P50S: MVOLT and HVOLT

AO Position| % Lumens| % Wattage
8| 100%| 100%
7| 95%| 94%
6| 82%| 79%
5| 71%| 67%
4| 59%| 54%
3| 45%| 41%
2| 32%| 28%
1| 16%| 14%
P55S: MVOLT and HVOLT

AO Position| % Lumens| % Wattage
8| 100%| 100%
7| 95%| 94%
6| 83%| 79%
5| 72%| 67%
4| 59%| 54%
3| 46%| 41%
2| 32%| 28%
1| 17%| 14%
P60S: MVOLT and HVOLT

AO Position| % Lumens| % Wattage
8| 100%| 100%
7| 95%| 94%
6| 83%| 79%
5| 72%| 67%
4| 60%| 54%
3| 47%| 41%
2| 33%| 28%
1| 17%| 14%
P65S: MVOLT and HVOLT

AO Position| % Lumens| % Wattage
8| 100%| 100%
7| 95%| 94%
6| 84%| 79%
5| 73%| 67%
4| 61%| 53%
3| 48%| 40%
2| 33%| 28%
1| 18%| 14%

CUSTOMER SUPPORT

Acuity Lighting Group, Inc.
3825 Columbus Rd. S.W. Granville, OH 43023
IM-397-A 8/4 ©2016 Acuity Lighting Group Inc.
ALL RIGHTS RESERVED.
Visit our web site atwww.holophane.com **Printed**

Documents / Resources

| HOLOPHANE LTDRL3 Large Teardrop LED Retrofit Kit [pdf] Instruction Manual
LTDRL3, Large Teardrop LED Retrofit Kit, LED Retrofit Kit, Large Teardrop Retrofit Kit, Retrofit Kit, LED Retrofit, Retrofit
---|---

References

• Acuity Brands | Lighting, Controls, and Building Management Solutions
• Acuity Brands | Lighting, Controls, and Building Management Solutions
• U.S. Environmental Protection Agency | US EPA
• Holophane | Lighting solutions for commercial, industrial, emergency and outdoor applications.

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