HYUNDAI 2022 CWF21 AU100 Tucson Roof Crossbars Instruction Manual

HYUNDAI 2022 CWF21 AU100 Tucson Roof Crossbars

Electronic Installation Instructions

| If this is a printed copy of the installation instructions, ensure you have the latest revision by scanning the QR code or by entering the website address listed below before beginning
installation. Use the latest revision date as noted by “Rev. Date” above.
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www.hyundaiaccessories.com/admin_media_uploads/installationSheets/cwf21_au100.pdf

Application Notes

| Denotes warnings that may lead to serious physical injury or vehicle damage| | Denotes quality processes to be checked prior to moving to the next step| Denotes personal protective equipment (PPEs) that may be required for a step. Examples of safety equipment icons noted below:
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| Denotes cautions to be taken to avoid physical injury or electronic component damage| | Denotes specific tools that are necessary to complete a step|   Glasses| Gloves
| Denotes cautions to be taken to avoid vehicle and component damage| | Denotes important information to be reviewed during the step| Mask| Hearing Protection

Basic Required Tools

Part Weight (Gross)

**10.60 ibs **`` **4.80 kg**

FMVSS 110 Compliance Information

All dealers must determine if the Net weight they have added in the form of all options or accessories, when added to the weight of all Port/Dealer Installed options or accessories, exceeds the lesser of 1.5% of GVWR or 100 lbs. If the additional weight does exceed the lesser of the indicated thresholds, a “Load Carrying Capacity Reduced” label must be installed. A black, fine-point, indelible marker must be used to write by hand onto the label, the reduced carrying capacity in kilograms or pounds, which is the total weight of all added options and accessories. Load Label Part Number: NP070 – 09003

| REGULARLY CHECK THE TIGHTNESS BY PERFORMING A TUG ON CROSSBARS.THEY SHOULD NOT MOVE. If crossbars move, see step 3~4 for proper tightening. Incorrect clamp tightness can cause crossbar separation from vehicle resulting in product failure and vehicle damage. Serious physical injury may occur.
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| Loads must be evenly distributed and secured. Failure to achieve the distribution requirements may result in loss of vehicle control, severe personal injury, or death.
| Any weight carried on the vehicle will adversely affect its handling, particularly in cornering or in a cross wind and the vehicle should therefore be driven with increased caution.
| Only use NON-STRETCH tie down straps. Use of stretch elastic tie downs may cause loss of load, potential serious injury, and vehicle damage.
| Never exceed 165 LBS (75 KG) on top of crossbars. Failure to adhere to load limits may result in loss of vehicle control, severe personal injury, or death.

Notes to the installer:

1. Read the entire Installation Instructions prior to beginning the installation of this accessory.
2. If applicable, scan the barcode label located on the accessory part or packaging prior to installing, to register the part. If this accessory is installed as a replacement, register the removal of the old part before registering the new part. Old and new parts will have different barcode data, and the old registration cannot be reused
3. Make sure the vehicle is completely clean and dry in the area(s) the part is to be installed.
4. Ensure the vehicle is properly protected in the area(s) that the accessory is to be installed.
5. NEVER place tools on painted surfaces, seating surfaces, dash pad, console or floor carpet/mats.
6. Always wear appropriate personal protective equipment, including gloves, safety glasses, etc., when required.

WARNING

• Never exceed 165 lbs (75 kg) on top of crossbars.
• Evenly distribute the load.
• Ensure the crossbars are secure.
• Always check the height of the vehicle when crossbars and attachments are installed before driving under tunnels or parking structures with low bridges.
• Do not open the vehicle’s panoramic roof with crossbars and attachments installed.

Failure to adhere to load limits and distribution requirements may result in loss of vehicle control, severe personal injury, or death.

Kit Overview

Service Part Overview

Note

A. Unlock all four (4) plastic cylinders by turning them counterclockwise as shown.
B. Carefully remove all four (4) foot covers as shown.
C. Set the four (4) foot covers aside in a safe location.
D. Loosen all four (4) bolts three (3) full turns using the provided wrench

A. Locate the front crossbar.
B. Verify the rounded profile of the crossbar faces forward for proper orientation as shown.
C. Carefully place the front crossbar onto the roof side rails. Ensure the crossbar brackets wrap around the roof rails as shown.
D. Position the front crossbars’ foot front rubber edge 25.2″ (640mm) from the forwardmost edge of the roof side rail on both sides of the vehicle as shown.
For Reference: The front crossbar is positioned inline with the vehicle’s B-pillar (door edge).
E. Locate the rear crossbar.
F. Verify the rounded profile of the crossbar faces forward for proper orientation as shown.
G. Carefully place the rear crossbar onto the roof side rails. Ensure the crossbar brackets wrap around the roof rails as shown.
H. Position the rear crossbars’ foot front rubber edge between 31.5″ (800mm) minimum and 33.5″  (850mm) maximum from the edge of the front crossbars’ foot forward rubber edge on both sides of the vehicle as shown.
PIO Technicians Only: Position the rear crossbars’ foot front rubber edge 31.5″ (800mm) from the edge of the front crossbars’ foot forward rubber edge on both sides of the vehicle

Do NOT scratch or damage the vehicle.

Note

A. Using a tape measure, confirm the load carriers protrusion on the left and right sides are equal on both crossbars as shown.
B. Using the provided wrench, snug all four (4) bolts as shown.
C. Using a 5mm Allen wrench and torque wrench, torque the driver’s side front and rear crossbar bolts to: 3.00 N.m (30.60 kgf-cm, 26.55 lbf-in).
D. Torque the passenger’s side front and rear crossbar bolts to: 6.00 N.m (61.20 kgf-cm, 53.00 lbf-in).  Repeat on the driver’s side.
E. Ensure all four (4) bolts are properly torqued and that the brackets are properly seated onto the roof side rails as shown

Do NOT over-torque the bolts.

Note

A. Carefully align and reinstall all four (4) foot covers. Turn the plastic cylinders clockwise as shown to lock the foot covers in place.
NOTE: Ensure the foot covers are properly seated and locked.

A. Slide the plastic scales towards the feet as shown above.
B. Grab each crossbar and move it up, forward and side to side ensuring they are securely fastened to the side roof rails. No movement should occur.
C. Place the provided wrench and quick reference guide into the vehicle’s glove box.

Always verify vehicle height with crossbars installed and load for parking lots and low height vehicle entry / exits.

Visual Check

properly torqued
| Ensure all four (4) foot covers are fully seated and locked in position.| All four (4) foot covers are properly seated and locked.
| Ensure the crossbars are in a locked position and do not jiggle or rattle. Firmly grab crossbar and wiggle in forward / rearward and upward / downward motions. No movement should occur.| Crossbars are secure.
| Ensure that the crossbars positions are correct. See step 3~4| Crossbar positions are correct

5561425001
Revision Date
06/23/2021

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