TELTONIKA FMC640 4G LTE Bluetooth Dual SIM GPS Tracker User Manual

: June 8, 2024
: teltonika

Table of Contents

Know your device
Pinout
Wiring scheme
Set up your device
Quick SMS configuration
Mounting recommendations
LED indications
Characteristics Basic characteristics
Electrical characteristics
Safety information
Certification and Approvals
Warranty
Warranty Disclaimer
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

FMC640 4G LTE Bluetooth Dual SIM GPS Tracker
User Manual

Know your device

Pinout

PIN NUMBER	PIN NAME	DESCRIPTIoN
1	GND (-)	Ground
2	CAN 1L	SAE J1939 CAN interface Low channel 1
3	1WIRE POWER	Power supply pin for Dallas 1-Wire® devices
4	DIN4	Digital input, channel 1
5	DIN2	Digital input, channel 2
6	CAN 2L	SAE J1939 CAN interface Low channel 2
7	AIN2	Analog input, channel 2. Input range: 0-30V/0- 10V DC
8	DOUT3	Digital output. Open collector output
9	DOUT2	Digital output. Open collector output
10	AIN3	Analog input, channel 3. Input range: 0-30V/0- 10V DC
11	VCC (+)	Power supply (+10-30 V DC)
12	CAN 1H	SAE J1939 CAN interface High channel 1
13	1WIRE DATA	Data channel for Dallas 1-Wire® devices
14	DIN3	Digital input, channel 3
15	IGN (DIN1)	Digital input, channel 1. DEDICATED FOR IGNITION INPUT
16	CAN 2H	SAE J1939 CAN interface High channel 2
17	AIN1	Analog input, channel 1. Input range: 0-30V/0- 10V DC
18	DOUT4/AIN4	Digital output. Open collector output OR Analog input,

channel 4. Input range: 0-30V/0-10V DC
19| DOUT1| Digital output. Open collector output
20| K-Line| K-LINE interface for online Tachograph Vehicle Data transfer

Wiring scheme

Set up your device

How to insert SIM card and connect the battery

Unscrew 4 screws counterclockwise that are located on the bottom of the device.
Remove the cover.
Insert SIM card as shown with PIN request disabled or read Security info how to enter it later in Teltonika Configurator.
Make sure that SIM card cut-off corner is pointing forward to slot. SIM slot 1 is closer to PCB, SIM slot 2 is the upper one.
Connect battery as shown to device.
After configuration, see “PC Connection (Windows)”, attach device cover back.
Screw in all screws. Device is ready to be mounted.

PC Connection (Windows)

Power-up FMC640 with DC voltage (10 – 30 V) power supply using power wires. LED’s should start blinking, see “LED indications”.
Connect device to computer using Micro-USB cable: ▬ You will need to install USB drivers, see “How to install USB drivers (Windows)”
You are now ready to use the device on your computer.

How to install USB drivers (Windows)

Please download COM port drivers from here.
Extract and run TeltonikaCOMDriver.exe.
Click Next in driver installation window.
In the following window click Install button.
Setup will continue installing the driver and eventually the confirmation window will appear. Click Finish to complete the setup.

Configuration (Windows)
At first FMC640 device will have default factory settings set. These settings should be changed according to the user’s needs. Main configuration can be performed via Teltonika Configurator software. Get the latest Configurator version from here.
Configurator operates on Microsoft Windows OS and uses prerequisite MS .NET Framework. Make sure you have the correct version installed.

Table 1 MS .NET requirements
MS .NET requirements

Operating system| MS .NET Framework version| Version| Links
---|---|---|---
Windows Vista Windows 7
Windows 8.1
Windows 10| MS .NET Framework 4.6.2| 32 and 64 bit| www.microsoft.com

Downloaded Configurator will be in compressed archive. Extract it and launch Configurator.exe. After launch software language can be changed by clicking in the right bottom corner (Figure 10 Language selection).

Figure 10 Language selection

Configuration process begins by pressing on connected device (Figure 11 Device connected via USB).

After connection to Configurator Status window will be displayed (Figure 12 Configurator Status window).

Figure 12 Configurator Status window

Various Status window tabs display information about GNSS, GSM, I/O, Maintenance and etc. FMC640 has one user editable profile, which can be loaded and saved to the device. After any modification of configuration the changes need to be saved to device using Save to device button. Main buttons offer following functionality:

| Load from device – loads configuration from device.
---|---
| Save to device – saves configuration to device.
| Load from file – loads configuration from file.
| Save to file – saves configuration to file.
| Update firmware – updates firmware on device.
| Read records – reads records from the device.
| Reboot device – restarts device.
| Reset configuration – sets device configuration to default.

Most important configurator section is GPRS – where all your server and GPRS settings can be configured and Data Acquisition – where data acquiring parameters can be configured.
More details about FMC640 configuration using Configurator can be found in our Wiki.

Quick SMS configuration

Default configuration has optimal parameters present to ensure best performance of track quality and data usage.
Quickly set up your device by sending this SMS command to it:

Note: Before SMS text, two space symbols should be inserted.

GPRS settings:

2001 – APN
2002 – APN username (if there are no APN username, empty field should be left)
2003 – APN password (if there are no APN password, empty field should be left)

Server settings:

2004 – Domain
2005 – Port
2006 – Data sending protocol (0 – TCP, 1 – UDP)

Default configuration settings
Movement and ignition detection:

| Vehicle movement will be detected by accelerometer
---|---
| Ignition will be detected by vehicle power voltage between 13,2 – 30 V

Device makes a record On Moving if one of these events happen:

| 300 seconds passes
---|---
| Vehicle drives 100 meters
| Vehicle turns 10 degrees
| Speed difference between last coordinate and current position is greater than 10 km/h

Device makes a record On Stop if:

| 1 hour passes while vehicle is stationary and ignition is off
---|---

Records sending to server:

| If device has made a record it is sent to the server every 120 seconds
---|---

After successful SMS configuration, FMC640 device will synchronize time and update records to configured server.
Time intervals and default I/O elements can be changed by using Teltonika Configurator or SMS parameters.

Mounting recommendations

Connecting Wires
Wires should be connected while module is not plugged in.
Wires should be fastened to the other wires or non-moving parts. Try to avoid heat emitting and moving objects near the wires.
The connections should not be seen very clearly. If factory isolation was removed while connecting wires, it should be applied again.
If the wires are placed in the exterior or in places where they can be damaged or exposed to heat, humidity, dirt, etc., additional isolation should be applied.
Wires cannot be connected to the board computers or control units.
Connecting power source
Be sure that after the car computer falls asleep, power is still available on chosen wire. Depending on car, this may happen in 5 to 30 minutes period.
When module is connected, be sure to measure voltage again if it did not decrease.
It is recommended to connect to the main power cable in the fuse box.
Use 3A, 125V external fuse.
Connecting ignition wire
Be sure to check if it is a real ignition wire – power does not disappear while starting the engine.
Check if this is not an ACC wire (when key is in the first position, most electronics of the vehicle are available).
Check if power is still available when you turn off any of vehicles devices.
Ignition is connected to the ignition relay output. As alternative, any other relay, which has power output, when ignition is on, may be chosen.
Connecting ground wire
Ground wire is connected to the vehicle frame or metal parts that are fixed to the frame.
If the wire is fixed with the bolt, the loop must be connected to the end of the wire.
For better contact scrub paint from the place where loop is connected.

PAY ATTENTION! Connecting the power supply must be carried out in a very low impedance point of on-board vehicle network. Connecting the GND at an arbitrary point to the mass of the car is unacceptable, as static and dynamic potentials on the line GND will be unpredictable, which can lead to unstable FMC640 operation and even its failure.

LED indications

Table 2 Navigation LED indications

BEHAVIoUR	MEANING
Permanently switched on	GNSS signal is not received
Blinking every second	Normal mode, GNSS is working
Off	GNSS is turned off because: Device is not working or Device is in sleep

mode
Blinking fast constantly| Device firmware is being flashed

Table 3 Status LED indications

BEHAVIoUR	MEANING
Blinking every second	Normal mode
Blinking every two seconds	Sleep mode
Blinking fast for a short time	Modem activity
Off	Device is not working or Device is in boot mode

Characteristics Basic characteristics

Table 4 Basic characteristics

MoDULE

Name| Quectel EG91-EX, Quectel EG91-AUX
Technology| LTE Cat 1, UMTS, GSM
GNSS
GNSS| GPS, GLONASS, GALILEO, BEIDOU, SBAS, QZSS, DGPS, AGPS
Receiver| 33/99 channel
Tracking sensitivity| -165 dBM
Accuracy| < 3 m
Hot start| < 1 s
Warm start| < 25 s
Cold start| < 35 s
CELLULAR
Technology| LTE(CaT1)/3G(UMTS/HSPA)/2G(GSM/GPRS)/GNSS
2G bands| EG91-EX: GSM: B3/B8EG91-AUX: GSM: B2/B3/B5/B8
3G bands| EG91-EX: WCDMA: B1/B8EG91-AUX: WCDMA: B1/B2/B5/B8
4G bands| EG91-EX: LTE FDD: B1/B3/B7/B8/B20/B28
EG91-AUX: LTE-FDD: B1/B2/B3/B4/B5/B7/B8/B28/B66
Data transfer| LTE: LTE FDD: Max 10Mbps (DL)/Max 5Mbps (UL) UMTS: WCDMA: Max 384Kbps (DL)/Max 384Kbps (UL)
Data support| SMS (text/data)
PoWER
Input voltage range| 10 – 30 V DC with overvoltage protection|
Back-up battery| 550 mAh 8,4V Ni-MH battery
Internal fuse| 3 A, 125 V
---|---
2 W max.
Current consumption at 12 V| GPRS: average 60 mA
Nominal: average 45 mA
GNSS sleep: average 32 mA
Deep Sleep: average 4 mA
Online Deep Sleep: average 11 mA
2 W max.
Current consumption at 24 V| GPRS: average 35 mA
Nominal: average 24 mA
GNSS sleep: average 17 mA
Deep Sleep: average 2,9 mA
Online Deep Sleep: average 7 mA

Interface

Digital Inputs|
---|---
Digital Outputs| 4
Analog Inputs| 4
1-Wire temperature sensors| 6
1-Wire iButton| 1
RS232| 2
RS485| 1
CAN J1939| 2
J1708| 1
K-Line| 1
LVCAN/ALLCAN| 1
GNSS antenna| External High Gain
GSM antenna| External High Gain
USB| 2.0 Mini-USB
LED indication| 2 status LED lights
SIM| Micro-SIM
SIM| 2x SIM Card (Dual-SIM)
Memory| 2MB internal flash memory and external SD card up to 32 GB.

Features

Sensors	Accelerometer
Scenarios	[Green Driving,

](https://wiki.teltonika.lt/index.php?title=FMC640_Features_settings&Green_Driving)[Over Speeding detection, ](https://wiki.teltonika.lt/index.php?title=FMC640_Features_settings&Over_Speeding)[Jamming](https://wiki.teltonika.lt/index.php?title=FMC640_Features_settings&Jamming) detection, Excessive Idling detection, Towing detection, Crash detection, Immobilizer, iButton Read Notification
---|---
Functionalities| Crash detection, Auto Geofence, Manual Geofence, Trip
Detection , Odometer, DDD download and Tacho Online Data
Sleep modes| GPS Sleep, Online Deep Sleep, Deep Sleep
Configuration and firmware update| FOTA Web, FOTA, Teltonika Configurator (USB)
SMS| Configuration, Events, DOUT Control, Debug
GPRS commands| Configuration, Debug, DOUT Control
Time Synchronization| GPS, NITZ, NTP
Fuel monitoring| LLS (Analog), LV-CAN, ALL-CAN, CAN FMS, RS232/RS485 Fuel Sensor, Ultrasonic level sensor
Ignition detection| Digital Input , Accelerometer, External Power Voltage

Physical specification

Dimensions	104,1 x 76,8 x 31,5 mm (L x W x H)
Weight	197 g

Operating environment

Operating temperature (withoutbattery)	-40 °C to +85 °C
Storage temperature(without battery)	-40 °C to +85 °C
Battery Charging temperature	Ta = 20 ± 5 ℃ (Ambient Temp.)
Battery Discharge temperature	Ta = 20 ± 5 ℃ (Ambient Temp.)
Battery storage temperature	-20 °C to +45° C
Operating humidity	5% to 95% non-condensing
Ingress Protection Rating	IP41

Electrical characteristics

Table 5 Electrical characteristics

CHARACTERISTIC DESCRIPTIoN

| VALUE
---|---
MIN.| TYP.| MAx.| UNIT
SUPPLY VoLTAGE
Supply Voltage (Recommended Operating Conditions)| +10| | +30| V
DIGITAL oUTPUT(OPEN DRAIN GRADE)
Drain current (Digital Output OFF)| | | 120| µA
Drain current (Digital Output ON, Recommended Operating Conditions)| | | 0.5| A
Static Drain-Source resistance (Digital Output ON)| | 400| 300| mΩ
DIGITAL INPUT
Input resistance (DIN1)| 15| | | kΩ
Input resistance (DIN2)| 15| | | kΩ
Input resistance (DIN3)| 15| | | kΩ
Input resistance (DIN4)| 15| | | kΩ
Input voltage (Recommended Operating Conditions)| 0| | Supply voltage| V
Input Voltage threshold (DIN1, DIN2, DIN3, DIN4)| | 7.5| | V
ANALoG INPUT

Input Voltage (Recommended Operating Conditions), Range 1| 0| | +10| V
Input resistance| | 120| | kΩ
Input Voltage (Recommended Operating Conditions), Range 2| 0| | +30| V
Input resistance| | 147| | kΩ
1-WIRE
Supply voltage| +3.3| | +3.9| V
Output inner resistance| | 7| | Ω
Output current (UOUT> 3.0 V)| | 30| | mA
Short circuit current (UOUT> 0 V)| | 75| | mA
CAN INTERfACE
Internal terminal resistors CAN bus| | 120| | Ω
Differential input resistance| 19| 30| 52| kΩ
Recessive output voltage| 2| 2.5| 3| V
Differential output voltage| 0.5| 0.7| 0.9| V
Common mode input voltage| -30| | 30| V

Safety information

This message contains information on how to operate FMC640 safely. By following these requirements and recommendations, you will avoid dangerous situations. You must read these instructions carefully and follow them strictly before operating the device!

The device uses SELV limited power source. The nominal voltage is +12 V DC. The allowed voltage range is +10…+30 V DC.
To avoid mechanical damage, it is advised to transport the device in an impact-proof package. Before usage, the device should be placed so that its LED indicators are visible. They show the status of device operation.
When connecting the 2×10 connector cables to the vehicle, the appropriate jumpers of the power supply of the vehicle should be disconnected.
Before dismounting the device from the vehicle, the 2×10 connector must be disconnected.
The device is designed to be mounted in a zone of limited access, which is inaccessible to the operator. All related devices must meet the requirements of EN 62368-1 standard.
The device FMC640 is not designed as a navigational device for boats.

| Do not disassemble the device. If the device is damaged, the power supply cables are not isolated or the isolation is damaged, DO NOT touch the device before unplugging the power supply.
---|---
| All wireless data transferring devices produce interference that may affect other devices which are placed nearby.
| The device must be connected only by qualified personnel.
| The device must be firmly fastened in a predefined location.
| The programming must be performed using a PC with autonomic power supply.
| Installation and/or handling during a lightning storm is prohibited.
| The device is susceptible to water and humidity.

Certification and Approvals

FMC640 CE / RED
FMC640 E-Mark
FMC640 REACH
FMC640 Declaration of IMEI assignment
FMC640 Declaration of device operation temperature

This sign on the package means that it is necessary to read the User‘s Manual before your start using the device. Full User‘s Manual version can be found in our Wiki.
**** This sign on the package means that all used electronic and electric equipment should not be mixed with general household waste.

**** Hereby, Teltonika declare under our sole responsibility that the above described product is in conformity with the relevant Community harmonization: European Directive 2014/53/EU (RED).

Warranty

TELTONIKA guarantees its products to be free of any manufacturing defects for a period of 24 months. With additional agreement we can agree on a different warranty period, for more detailed information please contact our sales manager.
Contact us teltonika-iot-group.com/about-us/contacts/

All batteries carry a reduced 6 month warranty period.
If a product should fail within this specific warranty time, the product can be:

Repaired
Replaced with a new product
Replaced with an equivalent repaired product fulfilling the same functionality
TELTONIKA can also repair products that are out of warranty at an agreed cost.

Warranty Disclaimer

TELTONIKA PRODUCTS ARE INTENDED TO BE USED BY PERSONS WITH TRAINING AND EXPERIENCE. ANY OTHER USE RENDERS THE zLIMITED WARRANTIES EXPRESSED HEREIN AND ALL IMPLIED WARRANTIES NULL AND VOID AND SAME ARE HEREBY EXCLUDED. ALSO EXCLUDED FROM THIS LIMITED WARRANTY ARE ANY AND ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO, LOSS OF USE OR REVENUE, LOSS OF TIME, INCONVENIENCE OR ANY OTHER ECONOMIC LOSS.
More information can be found at teltonika-iotgroup.com/warranty- repair/