MEAN WELL UHP-500 500W Slim Type with PFC Switching Supply Instruction Manual

June 8, 2024
MEAN WELL

MEAN WELL UHP-500 500W Slim Type with PFC Switching Supply
MEAN WELL UHP-500 500W Slim Type with PFC Switching
Supply

Features

  • Slim and Low profile (31mm)
  • Fanless design,500W convection
  • Withstand 300VAC surge input for 5 seconds
  • Built-in active PFC function
  • -30~+70℃ working temperature
  • Protections: Short circuit / Overload / Over voltage / Over temperature
  • DC OK active signal and redundant function(option)
  • Operating altitude up to 5000 meter (Note.5)
  • LED indicator for power on
  • 3 years warranty

Applications

  • Industrial automation machinery
  • Industrial control system
  • Mechanical and electrical equipment
  • Electronic instruments, equipments or apparatus
  • LED display application
  • Power Source Equipment for PoE(55V model)

Description

UHP-500 series is a 500W single-output slim type power supply with 31mm of low profile design.

Adopting the full range 90~264VAC input, the entire series provides an output voltage line of 4.2V, 5V,12V,15V,24V,36V,48Vand 55V.ln addition to the high efficiency up to 95%, that the whole series operates from -30℃ ~ 70℃ under air convection without fan. UHP-500 has the complete protection functions and 5G anti-vibration capability; lt is complied with the international safety regulations such as TUV BS EN/EN62368-1,BS EN/EN60335-1, UL 62368-1 and GB4943. UHP-500 series serves as a high performance power supply solution for various industrial applications.

Model Encoding

Model Encoding

Type Description Note
Blank Enclosed ln Stock
R Built-in DC OK active signal and redundant function. By request

SPECIFICATION

MODEL| UHP-500 -4.2| UHP-500 -5| UHP-500 -12| UHP-500 -15| UHP-500 -24| UHP-500 -36| UHP-500 -48| UHP-500 -55
---|---|---|---|---|---|---|---|---
OUTPUT| DC VOLTAGE| 4.2V| 5V| 12V| 15V| 24V| 36V| 48V| 55V
RATED CURRENT| 80A| 80A| 41.7A| 33.4A| 20.9A| 13.9A| 10.45A| 8.9A
RATED POWER| 336W| 400W| 500.4W| 501W| 501.6W| 500.4W| 501.6W| 500W
RIPPLE & NOISE (max.) Note.2| 200mVp-p| 200mVp-p| 200mVp-p| 200mVp-p| 240mVp-p| 360mVp-p| 360mVp-p| 500mVp-p
VOLTAGE ADJ. RANGE Note.7| 3.6~4.4V| 4.5~5.5V| 11.4~12.6V| 14.3~15.8V| 22.8~25.2V| 34.2~37.8V| 45.6~50.4V| 45~58V
VOLTAGE TOLERANCE Note.3| ±2.0%| ±2.0%| ±1.0%| ±1.0%| ±1.0%| ±1.0%| ±1.0%| ±1.0%
LINE REGULATION| ±0.5%| ±0.5%| ±0.3%| ±0.3%| ±0.3%| ±0.3%| ±0.3%| ±0.3%
LOAD REGULATION| ±1.0%| ±1.0%| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%
SETUP, RISE TIME| 1000ms, 50ms/230VAC; 1000ms,50ms/115VAC at full load;550ms/230VAC for 55V setup time
HOLD UP TIME (Typ.)| 12ms/230VAC        12ms/115VAC
INPUT| VOLTAGE RANGE **N ote.4| 90 ~ 264VAC         127 ~ 370VDC
FREQUENCY RANGE| 47 ~ 63Hz
POWER FACTOR (Typ.)| PF≥0.95/230VAC PF≥0.98/115VAC at full load
EFFICIENCY (Typ.)| 89%| 90%| 94%| 94%| 94.5%| 95%| 95%| 95%
AC CURRENT (Typ.)| 4.85A/115VAC         2.6A/230VAC
INRUSH CURRENT (Typ.)Note9| Cold start 30A/115VAC 60A/230VAC
LEAKAGE CURRENT| <0.75mA / 240VAC
PROTECTION| OVERLOAD| 110~140% rated output power
Protection type : Hiccup mode, recovers automatically after fault condition is removed
OVER VOLTAGE| 4.62 ~ 5.46V| 5.75 ~ 6.75V| 13.2 ~ 15.6V| 16.5 ~ 19.5V| 26.4 ~ 31.2V| 39.6 ~46.8V| 52.8 ~ 62.4V| 60 ~ 69V
Protection type :Shut down O/P voltage,re-power on to recover
OVER TEMPERATURE| Protection type :Shut down O/P voltage, recovers automatically after temperature goes down
FUNCTION| DC OK SIGNAL(Optional)| Contact rating(max.):30Vdc/1A resistive load
REDUNDANT(Optional)| For parallel connection protection:For parallel applications, when one PSU can not work , the another one will be automatically enabled. This can prevent the system crash, and provide the reliability of system
ENVIRONMENT| WORKING TEMP.| -30 ~ +70℃(Refer to “Derating Curve”)
WORKING HUMIDITY| 20 ~ 95% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT| ±0.03%/℃ (0 ~ 50℃)
VIBRATION| 10 ~ 500Hz, 5G 10min./1cycle, 60min. each along X, Y, Z axes
SAFETY & **EMC

(Note.6)

| SAFETY STANDARDS| UL 62368-1,TUV BS EN/EN62368-1,BS EN/EN60335-1(Except for 55V), CCC GB4943, BSMI CNS14336-1,

EAC TP TC 004 approved;Design refer to BS EN/EN61558-2-16

WITHSTAND VOLTAGE| I/P-O/P:3.75KVAC I/P-FG:2KVAC  O/P-FG:1.25KVAC
ISOLATION RESISTANCE| I/P-O/P, I/P-FG,O/P-FG:100M Ohms/500VDC/25℃/ 70%RH
EMC EMISSION| Compliance to BS EN/EN55032,GB/T9254,Class B, BS EN/EN61000-3-2,-3, BSMI CNS13438, EAC TP TC 020
EMC IMMUNITY| Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11;BS EN/EN61000-6-2 (BS EN/EN50082-2), heavy industry level , criterial A,EAC TP TC 020
OTHERS| MTBF| 168K hrs min.      MIL-HDBK-217F (25℃)
DIMENSION| 2328131mm (LWH)
PACKING| 0.905kg; 16pcs/15.48kg/0.82CUFT
NOTE|

  1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.
  2. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
  3. Tolerance :includes set up tolerance, line regulation and load regulation.
  4. Derating may be needed under low input voltages. Please check the derating curve for more details.
  5. The ambient temperature derating of 3.5℃/1000m is needed for operating altitude greater than 2000m(6500ft)
  6. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to EMl testing of component power supplies. (as available on http://www.meanwell.com)
  7. Please refer to derating currve.
  8. R type efficiency slightly less than the Blank type, according to the actual measurement.
  9. lnrush current parameter has 10% tolerance.

※ Product Liability Disclaimer:For detailed information, please refer to https://[www.meanwell.com/serviceDisclaimer.aspx](http://www.meanwell.com/serviceDisclaimer.aspx)

Block Diagram

PFC fosc:60KHz
PWM fosc:65KHz~75KHz
Block Diagram

Derating Curve

Derating Curve
Derating Curve
Derating Curve
STATIC CHARACTERISTIC

STATIC CHARACTERISTIC

DC OK Relay Contact

Contact Close PSU turns on/DC ok
Contact Open PSU turns off/DC fail
Contact Rating(max.) 30Vdc/1A resistive load

Redundant function

  1. UHP-500R is built-in redundant function and can be connected 2 units in parallel .
  2. When in parallel operation the maximum load should not be greater than the rated power of any PSU.
    Redundant function

Mechanical Specification

CASE NO.:233D Unit:mm
Mechanical Specification
Mechanical Specification

AC Input Terminal(TB1) pin NO. Assignment

Pin No. Assignment Terminal Max mounting torque
1 AC/L (DEGSON) DG28C-B-03P 5Kgf-cm
2 AC/N
3

DC Output Terminal(TB2,TB3) pin NO. Assignment

Pin No. Assignment Terminal Max mounting torque
1,2 -V (MW)

MEL-400-02P

| 8Kgf-cm
3,4| +V

DC OK Connector(CN1):JST B2B-PH-K-S or requivalent

Pin No. Assignment Mating Housing Terminal
1 DC COM1 JST PHR-2 or requivalent JST SPH-002T-P0.5S or requivalent
2 DC COM2

Installation

  1. Operate with additional aluminum plate
    In order to meet the “Derating Curve” and the “Static Characteristics” ,UHP 500 series must be installed onto an aluminum plate(or the cabinet of the same size) on the bottom. The size of the suggested aluminum plate is shown as below. And for optimizing thermal performance, the aluminum plate must have an even and smooth surface (or coated with thermal grease), and UHP-500 series must be firmly mounted at the center of the aluminum plate.
    Installation

User’s Manual
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Video
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References

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