Beijer ELECTRONICS Genset Sample for Energy Applications User Guide
- June 8, 2024
- Beijer ELECTRONICS
Table of Contents
Quick start guide
Genset sample for energy applications
SER0064 – iX template for 15” and 7” X2 HMI’s
Function and area of use
This document provides guidelines when working with Power Generators and
Gensets templates.
Solutions for local control, data communication, remote access and IIoT.
About this document
This quick start document should not be considered as a complete manual. It is an aid to be able to start up a normal application quickly and easily.
Copyright © Beijer Electronics, 2022
This documentation (below referred to as ‘the material’) is the property of
Beijer Electronics. The holder or user has a non-exclusive right to use the
material. The holder is not allowed to distribute the material to anyone
outside his/her organization except in cases where the material is part of a
system that is supplied by the holder to his/her customer. The material may
only be used with products or software supplied by Beijer Electronics. Beijer
Electronics assumes no responsibility for any defects in the material, or for
any consequences that might arise from the use of the material. It is the
responsibility of the holder to ensure that any systems, for whatever
applications, which is based on or includes the material (whether in its
entirety or in parts), meets the expected properties or functional
requirements. Beijer Electronics has no obligation to supply the holder with
updated versions.
Use the following hardware, software, drivers and utilities in order to obtain
a stable application:
In this document we have used following software and hardware
- iX Developer 2.40 SP6 and SP7
- X2 pro 15 and X2 pro 7 (the preferred HMI models with template projects)
For further information refer to
- iX Developer Reference Manual (MAxx831)
- iX Developer User’s Guide (MAxx832)
- Beijer Electronics knowledge database, HelpOnline
This document and other quick start documents can be obtained from our
homepage.
Please use the address
[email protected]
for feedback.
iX sample project
Attached package “SER0064_iX_Genset_V1.0.0.zip” contains two iX example
projects.
Unzip and open the iX Developer projects Genset 7” or Genset 15” template.
Features of the Genset template”
These are the main features of the Genset template for X2 Pro 15”
5.1 Genset-Specific
-
RPM Circular Gauge (adjustable; no alarms)
-
“Interlocks- with First Out” (managed from Alarm Screen)
-
Cylinder Exhaust Temperature Bar Indicators (adjustable; no alarms)
-
3-Phase Winding Info Block (adjustable values; no alarms)
-
Genset Info-graphic for showing sensor alarm locations (info only)
-
Genset Operating Parameters (adjustable, alarms based on alarm trip points on separate screen)
Standard iX Buttons -
Home Button
-
Trend Screen (not used as no controller configured)
-
Alarm Screen- contains Interlock simulation On-Off and access to Genset Operating Parameter trip values
5.2 Adjustable Fields (no alarms):
Click on any of the value fields for Genset RPM, Cylinder Exhaust
Temperatures, and Phase A/B/C process conditions. See picture below. These are
for display only. Typical values are loaded initially when project is run.
5.3 Genset Operating Parameters:
Click on any of the value fields for Lube Oil Pressure,Fuel Oil Pressure, Fuel
Rack Load, Jacket Water Temperature, and Bearing Temperature and enter new
value to demonstrate alarm conditions on values rising or falling. A popup of
Trip Points is shown and are accessed from the Alarm Screen. General location
of alarm flashes on Genset picture.
5.4 Alarm screen – Trip Points
The alarm screen is the standard iX alarm template with the exception of the
addition of the “Manage Trip Points” button which will take you to the Trip
Points screen. This allows the user to adjust the trip points rising (High) or
falling (Low) for the various analog sensors represented on this particular
genset demo.
Along the bottom of the screen are the Interlocks (permissibles) which
prohibit the starting of the genset or will cause the genset to shut down
should any of those conditions exist. These are typically discrete switches
(pressure, temperature, etc.). These buttons are to help demonstrate the alarm
conditions (acknowledge, clear, filter, etc.). In addition, the main screen
will also show which of these interlocks was activated first (“first out”) and
shut the genset down. This can aid the operator in troubleshooting the genset.
The “first out” feature will show on a later slide.
5.5 Alarm Screen – Interlocks
At the bottom of the alarm screen, select as many of the interlocks as
desired. You will see that the discrete button will toggle the respective
permissive as in alarm or not in alarm. The corresponding alarm will activate
in the standard alarm table above, as well. These can be acknowledged and
cleared (when alarm condition is off) as is the case with any iX project.
5.6 Main Screen – Interlocks
When the interlocks are activated from the Alarm Screen, each of the lamp
indicators will change from green (off) to red (on). In addition, a YELLOW
highlight box will illuminate around the particular interlock which activated
first and shuts the genset down (in best practice). As long as the interlock
is active, the red lamp will stay lit. Once ALL alarm conditions are no longer
in alarm for the interlocks, the First Out yellow box will clear.
Acknowledging the alarms will not clear the First Out indicator.
5.7 Features of the Genset template for X2 Pro 7”
There is also a separate iX template genset file for the 7” HMI’s which has
essentially the exact same information and functionality but which was
condensed and rearranged a bit so it would fit on a 7” HMI and be legible. Of
course, the 15” project file can be targeted to any of the X2 HMI sizes, the
buttons and text are very small when targeting the 15” project to a 7” HMI.
Below you will see that the information is exactly the same with the most
noticeable change being the size of the genset info-graphic which is now
located at the bottom right of the main screen. The Alarm and Trend buttons
are also in a different place, as well.
The smart way to control your gensets
General information about the Genset from Beijer Electronics.
Solutions for local control, data communication, remote access and IIoT
We need generators to add power in all sorts of situations. But how do you get
the best out of your gensets? And how can you make them futureproof for years
to come, saving time and money on usage and service?
Beijer Electronics provides a complete range of reliable, rugged, user-
friendly, industrial genset products and solutions for local control, data
communication, remote access and IIoT connectivity. Seamlessly integrated,
they give you the option for local or remote operation and monitoring, for
actionable insights and predictive maintenance. All to make sure you generate
optimal power.
6.1 User-friendly solutions for tough environments
Our HMI display solutions give you a way to offer reliable operation and
monitoring of your gensets, so they work efficiently – whatever the
conditions. Built to withstand extreme environments such as high levels of
vibration, we offer best-in-class operation in wide temperature ranges,
sunlight, rain, snow, and more. Our range includes rugged,
reliable HMIs, hot swap IOs with redundant capabilities, open CODESYS based
PLCs and C# customization for customized functions.
6.2 Cost-efficient integration for monitoring and access
It’s vital that critical power systems like generators are up-and-running
fast. And are easily controlled and supervised, both locally and remotely. Our
solutions offer seamless integration with end user systems by industrial grade
networking devices for remote access, redundant network communications, and
high-power devices like cameras. With global support and application teams we
are here to help you minimize any potential downtime. The perfect solution for
operations such as manufacturing, data centres and hospitals.
6.3 The overview you need for optimal performance
How are your generators working today? Our solutions give you diagnostics
about operating time and performance, maintenance scheduling, just-in-time
servicing and when to replace consumables. All the data you need for
accounting and predictive maintenance. We offer several different ways to
remotely access information, as well as Ethernet network switches, 5G
gateways, Cloud VPN gateways and converters to integrate other devices for all
your critical power requirements.
6.4 The right data to the right people for the right decisions
A direct response to power failure is crucial for so many facilities. Our
userfriendly solutions for gensets give you the option of on-site and remote
supervision and control to get power up and running immediately. Our top-class
graphics and smart functions provide intuitive user experiences. The right
people get the right data so they can make the right decisions – through
standard SMS or email alerts or detailed dashboard information.
More information about Energy segment can be found on our homepage
https://www.beijerelectronics.com/en/industries–applications/Industries/Energy
About Beijer Electronics
Beijer Electronics is a multinational, cross-industry innovator that connects
people and technologies to optimize processes for business-critical
applications. Our offer includes operator communication, automation solutions,
digitalization, display solutions and support. As experts in user-friendly
software, hardware and services for the Industrial Internet of Things, we
empower you to meet your challenges through leading-edge solutions.
Beijer Electronics is a BEIJER GROUP company. Beijer Group has a sale over 1.6
billion SEK in 2021 and is listed on the Nasdaq Stockholm Main Market under
the ticker BELE. www.beijergroup.com
7.1 Contact us
Global offices and distributors
Normal.dotm, 2020-07-01
References
- Innovations in industrial digital technology | Ependion
- Safety and high availability for energy systems - Beijer Electronics