BATAVIA PACK 18 V Cordless Mini Circular Saw User Manual

: June 9, 2024
: BATAVIA

BATAVIA PACK 18 V Cordless Mini Circular Saw

BATAVIA-PACK-18-V-Cordless-Mini-Circular-Saw-product

overview

BATAVIA-PACK-18-V-Cordless-Mini-Circular-Saw-fig
1

On/Off switch for the laser
On/Off switch
Access switch for the protective hood
- + Safety switch
Handle
Battery (not included)
Vents
Cutting depth limiter
Support flange
Spindle
Clamping flange
Clamp bolt
Base plate
Parallel guide
- a. Locking knob
- b. Scale
Protective hood
Dust extractor connection
Spindle lock
Cutting depth scale
Laser
Battery compartment laser
Dust suction hose
a. Hex key clamp bolt
- b. Hex key track
TCT Blade
HSS Blade
Diamond disc
Track 3× 41 cm
Clamp 2×
The product contents include two LR44 batteries.
Parts labelled with * are not represented in the overview. For this, refer to the relevant section within the user manual.

Dear customer
User Guides provide useful tips on how to use your new device. They help you to use all functions, avoid misunderstandings and prevent damage. Please take your time to read this manual carefully and keep it for future reference.
Please read the separately attached
“General Safety Instructions for Power Tools” and all additional safety instructions in these operating instructions!
These operating instructions contain important information on the operation and handling of the unit. Keep these operating instructions for further reference. Please pass it on together with the unit if it is handed over to third parties.

Battery and charger not included.
The Maxxpack batteries and chargers are available online and in participating shops.

General information

Reading and storing the user manual

This user manual accompanies this 18 V Mini circular saw (referred to below simply as “product”). It contains important information about safety, usage and care.
Before using the product, read the user manual carefully. Pay particular attention to the safety instructions and warnings. Failure to comply with the instructions in this user manual may result in severe injury or dam-age to the product.
Comply with applicable local or national regulations concerning the use of this prod-uct. Keep this user manual in a safe place for future reference. This user manual belongs with this product. Make sure to include this user manual when passing the product on to third parties.

Explanation of the symbols
The following symbols are used in the user manual or on the product:

Warning! To reduce the risk of injury, the user must read the instruction manual.

Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the instructions in this manual.
Risk of electric shock.
Only operate the spindle lock in idle mode.
Do not reach into the saw blade.
Caution: laser beam! Do not look into the laser beam.
The product is not suitable for wet grinding.
The product is not suitable for rough grinding.
Switch the product off, remove the battery and let the product cool off before setup, changing accessories, cleaning, maintenance, storing and transporting the product.
Always wear hearing protection. The effects of noise can cause hearing loss.
Wear a dust mask. When working with wood and other materials, harmful dust may be generated. Work with asbestos containing materials is not permitted!
Wear safety glasses. When working with electric power tools, sparks, splinters, chips and dust particles may be generated and these can cause loss of sight.
Wear suitable, protective clothing.
Wear suitable protective footwear.
Wear suitable protective gloves.
The product is suitable for indoor use only.
CE stands for “Conformité Européenne”, which means “In accordance with EU Regulations”. With the CE marking, the manufacturer confirms that this Electric tool complies with the applicable European directives.
UKCA stands for: “UK Conformity Assessment”. This means “Compliant with UK regulations”. With the UKCA mark manufacturer confirms that this unit complies with the applicable UK regulations.
Do not dispose of electric power tools with domestic refuse.

Safety

Proper use
This product is suitable for the following purposes.

for making straight cuts in wood, mate-rials resembling wood with TCT/HSS saw blades and plastics in a dry state with HSS saw blades;
for cutting tiles, marble, granite and concrete with dry diamond cutting discs.

The product must only be used by adults. Children under 18 years of age must not use the product.
Other uses or changes to the product are considered as non-compliance with the intended use and may lead to risks such as danger to life, injuries and damages. The manufacturer assumes no liability for dam-ages arising from improper use. The prod-uct is not intended for commercial use or other applications.
Neither the manufacturer nor the retailer can accept any responsibility for injury, loss or damage caused by misuse of this prod-uct of any kind. Examples of misuse are given in the following non-exhaustive list:

using the product for purposes other than those intended;
failure to observe the safety instruc-tions and warnings as well as the assembly, operating, maintenance and cleaning instructions contained in this user manual;
failure to comply with any regulations relating to accident prevention, occupa-tional health or safety, which specifi-cally and/or generally apply to the use of the product;
use of accessories and spare parts not intended for the product;
modifications to the product;
repairs of the product performed by parties other than the manufacturer or a qualified professional;
use of the product for business, com-mercial or industrial purposes;
operation or maintenance of the prod-uct by persons not familiar with how to handle the product and/or who are not aware of the related risks.

Residual risks
Even if you operate this product properly, there remains a potential risk for personal injury and damage to property. The follow-ing risks associated with the construction and design of this product may occur amongst others:

Injury to health caused by vibration emissions if the product is used over a prolonged period of time, is not guided in a controlled manner and maintained properly.
Personal injury and damage to property caused by defective cutting tools or sudden impact of a concealed object during use.
Risk of injury and damage to property caused by flying objects.

Additional safety warnings

Safety instructions for all saws
Sawing method

a. DANGER: Keep your hands away from the cutting area and the saw blade. Hold the extra handle or the motor housing with your second hand. If both hands are holding the saw, they cannot be injured by the saw blade.
b. Do not reach under the work piece.
The protective hood cannot protect you from the saw blade under the work piece.
c. Adjust the cutting depth to the thick-ness of the work piece. Less than a full tooth length should be visible under the work piece.
d. Never hold the work piece you intend to cut with your hand or over your leg. Secure the work piece on a stable holder. It is important that you secure the work piece to minimise the risk of contact with your body, the saw blade getting clamped or loss of control.
e. Hold the power tool by the insulated gripping surfaces when performing work where there is a risk of the fitted tool coming into contact with hidden power lines or its own mains cord. Contact with a live line also electrifies the metal parts of the power tool and inflicts an electrical shock.
f. Always use a guide or a straight edge guide when performing lengthwise cuts. This improves the accuracy of the cut and reduces the risk of the saw blade catching.
g. Always use saw blades of the right size with the correct mounting hole (e.g. star-shaped or round). Saw blades that do not fit the parts mounted on the saw will not rotate smoothly and result in a loss of control.
h. Never use damaged or incorrect saw blade washers or screws. The saw blade washers and screws were spe-cially designed for your saw to deliver top performance and operating safety.

Additional safety instructions for all saws Kickback – causes and relevant safety instructions
Kickback is a sudden reaction occurring when a saw blade catches, jams or is incor-rectly aligned causing it to lift out of the work piece uncontrollably and move towards the operator;

if the saw blade catches or jams in a narrowing saw gap, it will be locked and the motor power kicks the saw back towards the operator;
if the saw blade cants or is improperly aligned in the saw gap, the teeth of the rear saw blade edge could catch in the surface of the work piece causing the saw blade to move out of the saw gap and the saw to kick back towards the operator.

Kickback is the result of incorrect or improper use of the saw. It can be prevented by taking suitable precautions like those described below.

a. Hold the saw firmly with both hands and position your arms so that you are able to control any kickback forces. Always keep to the side of the saw blade and never bring the saw blade in line with your body. In the event of a kickback, the circular saw could jerk backwards; however, the operator can control the kickback forces by taking suitable precautions.
b. If the saw blade catches or you sus-pend work, switch the saw off and hold it steady in the work piece until the saw blade has come to a complete stop. Never attempt to take the saw out of the work piece or to pull it back-wards while the saw blade is moving. Otherwise kickback may result. Deter-mine and rectify the cause that led to the saw blade getting caught.
c. If you would like to restart a saw in a work piece, centre the saw blade in the saw gap and ensure that the saw teeth are not caught in the work piece. If the saw blade is caught, it could jerk out of the work piece or kick back when the saw is restarted.
d. Support large boards to reduce the risk of kickback if the saw blade gets caught. Large boards could bend under their own weight. Boards must be sup-ported on both sides both near the saw gap and along the edge.
e. Do not use any dull or damaged saw blades. Saw blades with dull or incor-rectly aligned teeth lead to increased friction, the saw blade catching and kickback due to the excessively narrow saw gap.
f. Before cutting, tighten the cutting depth and cutting angle adjustments. If the settings change while cutting, the saw blade could catch and kick back.
g. Be particularly careful when cutting into existing walls or other areas where you do not have a complete overview. The saw blade cutting into the material could jam in hidden objects and kick back.
h. Never position your hand near rotating fitted tools. The fitted tool may move over your hand during kickback.
i. Avoid the area in front of and behind the rotating cutting disc. The kickback will direct the power tool in the direction opposite the movement of the grinding wheel at the point where it jams.
j. Be very cautious when working around corners, sharp edges etc. Ensure that the fitted tools do not kick back from the work piece and catch in it. The rotating fitted tool is at risk of catching around corners, sharp edges or in the event of impacts. This will result in a loss of control or kickback.
k. Do not use any chain saw blade or toothed saw blade or a segmented diamond cutting disc with slot widths of more than 10 mm. Such fitted tools often cause kickback or a loss of con-trol over the power tool.
l. Avoid jamming the cutting disc or applying to much pressure to it. Do not perform any excessively deep cuts. Overloading the cutting disc will increase the stress on it and make it susceptible to canting or jamming, which could cause it to kick back or the grinding tool to break.
m. Do not switch the power tool back on while it is still in the work piece. First allow the cutting disc to reach its full speed before you carefully continue cutting with it. Otherwise the disc could catch, jerk out of the work piece or cause kickback.
n. Warning! Inhaling or contact with resulting dust is hazardous for the operator as well as nearby persons.
Therefore avoid cutting through harm-ful/toxic materials such as paint coats containing lead, some types of wood and metal and use a dust extractor as well as personal protective equipment such as a dust mask.
o. Always wear ear protection.
p. Hold the device by the insulated grip-ping surfaces as the cutting disc could come into contact with its own mains cable. Damaging a live line could also energise metallic parts of the device and inflict an electric shock.

Safety instructions for this precision plunge saw

Safety instructions for saws with a protec-tive hood

a. Check whether the protective hood can be properly closed before each use. Do not use the saw if the protec-tive hood cannot be moved freely and does not close immediately. Never clamp or tie the protective hood in place as the saw blade would not be protected as a result. If the saw acci-dentally falls on the ground, the protec-tive hood could be bent. Make sure that the protective hood moves freely and does not touch either the saw blade or other parts at all cutting angles and depths.
b. Check the condition and function of the spring for the protective hood. Before use, have maintenance per-formed on the saw if the protective hood and spring are not working prop-erly. Damaged parts, sticky deposits or any buildup of chips will delay the effec-tiveness of the bottom protective hood.
c. When “plunge cutting” at angles other than a right angle, secure the base plate of the saw to prevent it from sliding to the side. If it slides to the side, the saw blade can catch resulting in kickback.
d. Do not set the saw down on the work bench or the ground without the pro-tective hood covering the saw blade. A saw blade that is not protected and still rotating will move the saw against the direction of cutting and will cut through whatever is in its way. Note the time the saw needs to come to a stop in the process.
e. Do not use grinding wheels for cutting.
f. Only use saw blades with diameters corresponding to the labels on the saw.
g. Always use a suitable dust extractor when cutting wood.
h. Always wear a dust mask when cutting wood.
i. Only use the saw blades recommended by the manufacturer.
j. Always wear ear protection.
k. When cutting through plastic, avoid overheating the tips of the saw teeth and melting the plastic.

Safety instructions for cut-off grinding applications

Safety instructions for cutting-off machines

a. The protective hood belonging to the power tool must be securely mounted and set so that it provides maximum safety, that is, the smallest possible portion of the grinding tool facing the operator is exposed. Make sure that you and nearby persons are not in line with the rotating grinding wheel. The protective hood should protect the oper-ator from fragments and accidental contact with the grinding tool.
b. Only use bonded, reinforced or dia-mond-set cutting discs for your power tool. Securing the accessories on your power tool is no guarantee for safe use.
c. The permissible speed of the fitted tool must be at least as high as the maximum speed specified on the power tool. Accessories that rotate faster than permissible may break and be projected.
d. Grinding tools may only be used for the recommended applications. For example: Never grind using the side of a cutting disc. Cutting discs are intended for removing material using the edge of the disc. Forces acting on the side of the grinding tool could shat-ter it.
e. Always use an undamaged clamping flange of the correct size and shape to secure the grinding wheel of your choice. Suitable flanges support the grinding wheel and reduce the risk of the grinding wheel breaking.
f. Do not use worn grinding wheels from larger power tools. Grinding wheels for larger power tools are not designed to handle the higher speeds of smaller power tools and could break as a result.
g. The outer diameter and thickness of the fitted tool must correspond to the measurements of your power tool. Incorrectly dimensioned fitted tools can not be adequately shielded or controlled.
h. Grinding wheels and flanges must fit the grinding spindle of your power tool perfectly. Fitted tools that do not fit the grinding spindle of the power tool exactly will rotate unevenly, vibrate sig-nificantly and may result in a loss of control.
i. Do not use any damaged grinding wheels. Check the grinding wheels for splinters and cracks before each use. If the power tool or the grinding wheel is dropped, check whether it is dam-aged or use a grinding wheel that is not damaged. If you have checked the grinding wheel and fitted it, ensure that you and nearby persons are not in line with the rotating grinding wheel and let the device run at full speed for one minute. In most cases, damaged grinding wheels will break during this test period.
j. Wear personal protective gear. Depend-ing on the application, wear full facial protection, eye protection or protective goggles. If appropriate, wear a dust mask, ear protection, protective gloves or a special apron to keep ground parti-cles and other material particles away from you. Your eyes should be protected from projected debris produced in con-nection with different applications. The dust or protective breathing mask must filter out dust produced during the respective application. If you are exposed to excessive noise, you could suffer hearing loss.
k. Make sure that other persons are at a safe distance to your work area. Anyone entering the work area must wear per-sonal protective gear. Fragments of the work piece or broken fitted tools could be projected and inflict injury both within and outside of the direct work area.
l. Only hold the device by the insulated gripping surfaces when performing an operation where the fitted tool may come into contact with hidden power lines or its own mains cord. A cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
m. Never set the power tool down before the fitted tool has come to a complete stop. The rotating fitted tool could come into contact with the surface of the base and you could lose control of the power tool.
n. Never allow the power tool to run while you are carrying it. Your clothing could accidentally come into contact with the rotating fitted tool and the fitted tool could be driven into your body.
o. Clean the vents of your power tool regularly. The motor fan will draw dust into the housing; if a large amount of metal dust accumulates, it could pose electrical hazards.
p. Do not store the power tool near flam-mable materials. Sparks could ignite these materials.
q. Do not use any fitted tools that require liquid coolants. Using water or other liquid coolants could cause an electrical shock.

Safety instructions for handling saw blades

a. Only use fitted tools if you are able to use them in a controlled manner.
b. Observe the maximum speed. The maximum speed specified on the fitted tool must not be exceeded. Only use fitted tools whose specified maximum speed is larger than the max. speed of the product.
c. Do not use any fitted tools that are cracked. Dispose of any cracked fitted tools. It is not permissible to repair them.
d. Clean any dirt, oil, grease and water off of the clamping surfaces.
e. It is not permitted to use loose reducing rings or bushings to reduce bore holes in circular saw blades.
f. Make sure that fixed reducing rings for securing the fitted tool have the same diameter and are at least ¹⁄₃ of the cut-ting diameter.
g. Make sure that fixed reducing rings are parallel to one another.
h. Handle the fitted tools carefully. Ideally, you should store them in the original packaging or special containers. Wear protective gloves for better grip and to further reduce the risk of injury.
i. Before using fitted tools, make sure that all protective devices are properly secured.
j. Before use, make sure that the fitted tool complies with the technical require-ments of this power tool and that it is properly secured.
k. Only use the enclosed saw blade for cutting wood and never use it to cut metals.

Safety instructions for diamond cutting discs

Use
Only use the cutting-off wheels for cut-off grinding and not for rough grinding. Only use the cutting-off wheels for the specified material and not for other materials. There is a risk of injury! Cut and then let the material cool down afterwards.

General information
This fitted tool is susceptible to breakage and therefore must be handled very care-fully. Using damaged fitted tools or fitted tools that are incorrectly clamped in place or fitted is dangerous and can result in seri-ous injury.

Handling and storage
Fitted tools must be handled and trans-ported with care. Fitted tools must be stored to prevent exposure to mechanical damages and damaging environmental factors. To prevent damage, remove the fitted tool before you transport the power tool.
Selection as well as safe and proper use Observe the data on the label or the fitted tool as well as restrictions on use, safety instructions or other notes. Comply with the labelled direction of rotation of the fitted tool. If you are unsure which fitted tool to use, consult the manufacturer or a qualified professional. Observe the speed of the fit-ted tool and the power tool.

Before use
Fitted tools must undergo a visual check before each start-up. Do not use fitted tools that are damaged. Secure the work piece you intend to work on.

Inserting/changing
Clamp the fitted tools in place as indicated by the notes for the fitted tool as well as by the manufacturer of the power tool. Only qualified persons may clamp the fitted tools in place. Each time after clamping the tools in place, perform a test run for an appropri-ate period of time. The maximum working speed for the fitted tool indicated must not be exceeded in the process. Always clamp the fitted tools so that no lateral or vertical run-out occurs.

Handling

a. Observe the notes in the user manual for the power tool which you are using this fitted tool with.
b. Before start-up, attach the correspond-ing protective equipment to the power tool. Do not perform any work without any safeguarding by protective equipment.
c. Use personal protective equipment corresponding to the type of machine and application, e.g. eye and face shield, ear protection, respiratory protection, protective footwear, protective gloves and other protective clothing.
d. Only perform work, which the fitted tool is suitable for. Observe any restrictions on use, safety instructions or other information.
e. Before setting the power tool down on the work bench or the ground, switch it off and wait until the fitted tool has come to a complete stop.
f. When performing cut-off grinding, insert the fitted tool straight into the cutting slit so that the power tool doesn’t cant.
g. Do not move back and forth in the material; instead steadily pull it through the applicable material.
h. Only work at a right angle and along a level axis to rule out any risk of cracks in the core or fragments breaking off.
i. Do not exert excessive pressure. The weight of the power tool is sufficient.
j. Allow for breaks to let the fitted tool cool off.
k. The fitted tool will become very hot during work. Only hold it with protective gloves after it has cooled off.

Safety instructions for the laser cutting guide

a. Do not point the laser beam at persons or animals and do not look into the laser beam. This laser emits a laser beam that falls under laser class 2 in accordance with EN 60825-1:2014. You could blind people with it.
b. A laser is not a toy and does not belong in the hands of children. Using it incorrectly may result in irreparable damage to the eyes.
c. It is forbidden to manipulate the laser so as to increase its power in any way. No liability will be assumed for any damages caused as the result of failure to comply with these safety instructions.
d. The laser does not contain any ser-viceable parts. Therefore, do not open the housing. Otherwise, you will render the warranty void.
e. Warning! Do not swap the laser with another type of laser. Only the manu-facturer of the laser or an authorised representative may perform repairs.
f. Do not point the laser beam towards highly reflective surfaces.
g. Do not insert any hard objects in the laser optics.
h. Clean the laser optics with a soft, dry cloth.

Safety instructions for batteries
Batteries could explode or leak and cause injury or a fire. The following safety instruc-tions must be followed in order to reduce risks.

a. Observe all instructions and warning notes on the battery and the packaging.
b. When inserting the batteries, always make sure that the polarity (+ and –) indicated on the battery and battery compartment cover is correct.
c. Do not short circuit the battery terminals.
d. Do not attempt to recharge disposable batteries.
e. Do not use old and new batteries in combination with one another. Replace all batteries with new batteries of the same type and brand.
f. Keep batteries away from heat and direct sunlight.
g. Immediately remove empty batteries and dispose of them at a local collec-tion point.
h. Don’t heat up the batteries and don’t throw them in fire.
i. Keep new and used batteries away from children.
j. Do not swallow the battery as there is a risk of chemical burn.
k. If you suspect that a battery has been swallowed or otherwise incorporated, immediately consult a physician.
l. Do not allow battery acid to come into contact with skin, eyes or mucus mem-branes. In the event of contact with battery acid, immediately flush the affected area with clean water and consult a physician.
m. If you are unable to securely close the battery compartment, stop using the product and keep it away from children.
n. Remove the battery from the product if you do not use it for several months.
o. Choking hazard! Keep button cell bat-teries out of the reach of children.

What to do in an emergency
Use this user manual to familiarise yourself with the use of this product. Memorise the safety instructions and adhere to them at all times. This helps reduce risks and avoid danger.

a. When using this product, always be alert so that you can recognise and deal with dangers early on. Quick interven-tion can help to avoid serious injury or damage to property.

Contents of packing

1× Mini saw
1× HSS blade
1× TCT blade
1× Diamond disc
1× Parallel guide
1× Dust suction hose
2× Hex wrench
2× Clamp
3× Tracks
1× Operating instructions

Before first use WARNING!

The product and its packaging materials are not children’s toys! Children must not play with plastic bags, wrappers and small parts! There is a risk of choking and suffocation!

Opening the packaging

Unpack the parts and place them on a flat, stable surface.
Remove the packaging material and packing/transport locks (if there are any).
Make sure that the packaging contents are complete and free from possible damage. Contact the retailer you bought the product from or telephone the After Sales Support number if you notice that parts are missing or dam-aged.
Do not use the product until missing parts have been delivered or defective parts have been replaced. The use of an incomplete or damaged product may lead to personal injury and damage to property.
Ensure that you have the necessary accessories and tools for set-up and use. This includes suitable personal protective equipment.

Inserting and changing the fitted tool

WARNING!Risk of injury!

Improperly inserting and changing the fitted tools may result in injury (see Fig. B + C).

Before working on the product, remove the battery from the machine.
Do not use any defective fitted tool or tools that are cracked or chipped. Check the fitted tool for damage before inserting it.
Do not use any flange/flange nuts if their hole is larger or smaller than the hole in the fitted tool.
Only use fitted tools of the same type as those shipped with the product.
Release the cutting depth limiter (7).
Hold the spindle lock (16) down and turn the spindle (9) until it locks into place.
Use the hex key (21a) to loosen the clamp bolt (11) by turning it clockwise and remove it with the clamping flange (10). Do not remove the support flange
(8) from the spindle.
Push the access switch for the protec-tive hood (3) and hold it in position.
Open the protective hood (14) com-pletely, hold it in position and let go of the access switch for the protective hood (3).
select a suitable fitted tool (22,23, 24) for the material you intend to work on.
Insert the fitted tool. Make sure that the fitted tool rotates in the right direction (see the jagged arrow on the housing). Then close the protective hood (14).
Insert the clamping flange (10) and the clamp bolt (11) into the spindle. Tighten the clamp bolt by turning the hex key (21a) anticlockwise.
Check if the fitted tool is fitted correctly, moving parts run smoothly and the clamp bolt is tightened.

Before working with the product, let it run idle for one minute after changing/inserting a fitted tool to ensure that the fitted tool has been correctly inserted.

Mounting the parallel guide
Do not use a parallel guide if the cutting width of the work piece is smaller than 5 mm.
Fix the parallel guide from the left-hand side to saw along parallel to straight work piece edges.

Loosen the locking knob (13a) by turn-ing it anticlockwise.
Slide the parallel guide (13) through the end stop guides (see Fig. D).
Adjust the parallel guide until the desired width is shown on the scale (13b).
Tighten the locking knob (13a) clock-wise to secure the parallel guide.

Connecting the dust extractor

WARNING!Risk of injury!

Harmful/toxic dust can be produced when working on e.g. paint coats containing lead and some types of wood. They pose a dan-ger for both the user and nearby persons.

If you cut materials that could produce hazardous dust, always use a dust extractor. This also applies, among other things, to hard woods, MDF pan-els and ceramics.
Protect yourself by wearing suitable personal protective equipment and keep other persons away from the work area.

Risk of damage!
Using a vacuum cleaner that is not suitable for use in combination with the power tool could damage the vacuum cleaner.

Make sure that the vacuum cleaner is suitable for use with the power tool. Dust extraction is particularly reasonable when performing multiple consecutive cuts. Breaks for cleaning the product and the work area are thus not needed as frequently.
Connecting a dust extractor makes it possi-ble to vacuum dust and chips off the work piece. This will protect both the product and your own health.

This will also keep your work area clean and safe.
Most dry vacuum cleaners designed for household use are suitable for dust extraction.

Connect the dust suction hose (20) to the dust extraction connection (15) (see Fig. E).
Connect a suitable dust extraction device (e.g. vacuum cleaner).

Setting the cutting depth

Release the cutting depth limiter (7) .
Set the cutting depth in millimetres according to the cutting depth scale
(17) and fix the cutting depth limiter in place again.

The cutting depth must be slightly greater than the material thickness with wood and plastic.
For better cutting results, you can use a wood base. However, the wood base will be damaged while cutting.

Using the laser
The beam line of the laser is available to assist in making straight cuts. You can either cut along the projected line or point the laser beam at a fixed point on the work piece and then cut.
Before using the laser, you must remove the insulating pad.

Remove the insulating pad.
To switch the laser (18) on, push the On/Off switch for the laser (1) .
To switch the laser off, push the On/Off switch for the laser again.

Operation

Switching the device on and off
Check before each use that the product is complete and has been built properly.

Push the access switch (3).
Push the On/Off switch for the mini circular saw (2) to switch the product on.
let go of the On/Off switch to switch the product off.

Cutting

Risk of injury!
If the product is not operated properly or is defective, this can lead to severe injury during operation.

Put on protective goggles.
Before you start work and having pulled the battery out of the machine, make sure that the protective hood, the clamp bolt and the adjusting devices are work-ing properly and have been adjusted correctly.
While working with the saw, make sure that the protective hood does not catch and that it flips back to the starting position after every working cycle.
Do not exert any side pressure on the work piece whilst working.

WARNING!
Risk of injury!
Improper handling of the work piece can cause it to slip whilst working and inflict serious injury.

Clamp small wood pieces in place before working on them.
Never use your hand to hold small work pieces.
Always perform a test cut on a leftover piece first.
Set the cutting depth (see chapter “Set-ting the cutting depth”).
Hold the product firmly with your hand on the handle (4).
Switch the product on and let the fitted tool reach its full speed.
Place the base plate (12) on the work piece up to the mark. The base plate must always be flat on the work piece. The waste piece must be on the left side of the product so that the wide part of the base plate is located completely on the work piece.
Push the access switch for the protec-tive hood (3) and slowly lower the fitted tool into the work piece.
Move the product forwards across the work piece. Never pull the product backwards across the work piece.
Only exert minimal pressure (gentle feed motion) on the product when working. Gently and evenly push the product forwards.
Once you reach the end of the cut, switch the product off, let the fitted tool come to a standstill and pull the fitted tool out of the work piece.

Check the protective hood

Release the cutting depth limiter (7).
Push the access switch for the protec-tive hood (3) and hold it in position.
The protective hood (14) must be able to move without jamming and, when letting go, the base plate (12) must spring back into the start position itself.

Cutting along a line
You can use the cutting line guides located on the front and back of the base plate (12) to follow a guide line marked on the work piece.
For precision cuts, the offset of the kerf with respect to the marked guide line must be determined by performing a test cut. Any resulting deviation from the guide line indi-cates how the new line must be marked to compensate for the offset of the kerf so that you can perform a precision cut.

Performing a plunge cut

Make sure that the material you intend to cut is not too hard for a plunge cut.
Some very hard materials are not suita-ble for plunge cutting.
Place the base plate (12) on the work piece. Make sure that the rear line cut-ting line guide is in line with the start of the cut.
Switch the product on and let the fitted tool reach its full speed.
Slowly plunge the fitted tool into the material applying gentle pressure.
Move the product forwards across the work piece. Never pull the product backwards across the work piece.
Once you reach the end of the cut, switch the product off, let the fitted tool come to a standstill and pull the fitted tool out of the work piece.

Performing a parallel cut

Attach the parallel guide (13) on the product as described above and set it to the desired width.
Switch the product on. Wait until it has reached its full speed before inserting the saw blade into the work piece.
Place the product on the work piece and guide it parallel along the edge of the work piece.

Cutting large work pieces
Proceed as follows to work on large work pieces or cut long, straight edges:

Use the screw clamps to secure the track on the work piece.
While cutting, run the left side of the base plate (12) along the track.

Cutting tiles

Affix tape or insulating tape to the tiles to facilitate work and prevent scratches.

After use

Turn the product and laser off and let the fitted tool come to a complete stop.
Remove the battery from the machine.
Let the product cool down completely.
Remove the accessories for the dust extraction and then take the fitted tool out of the product.
Clean the product.

Cleaning and care

WARNING!

Risk of injury!
Switch the product off, remove the battery and let the product cool off before carrying out any inspection, maintenance or cleaning work!

Always keep the product clean, dry and free from oil or grease. Remove any dust after every use and before storing.
Regular and proper cleaning aids ensure safe use and prolongs the ser-vice life of the product.
Check the product for worn-out and defective parts before every use. Do not use it if you notice any defect or worn-out parts.
Make sure that no liquids penetrate the inside of the product.
Clean the product with a dry cloth. Use a brush for areas that are difficult to access.
Use a cloth and brush to remove any dirt and dust from the vents in particular.
Scrub off any stubborn dust with air pressure (max. 3 bars).

WARNING!
Risk of damage!
Never use chemical, alkaline, abrasive or other aggressive cleaning or disinfection products to clean the product, as these may damage the surfaces.

Maintenance

Before and after each use, check the product and accessories (e.g. fitted tools) for wear and damage.
If necessary, replace them with new ones as described in this user manual. Observe the technical requirements in the process (see “Technical data”).

Replacing the batteries for laser
If the laser stops working, the batteries must be replaced.

Loosen the screw and remove the bat-tery compartment lid from the battery compartment (19).
Remove the batteries.
Now insert the new batteries. Make sure the polarity is correct.
Attach the battery compartment lid to the battery compartment again and tighten the screw.
Never dispose of old or empty batteries in your household garbage, instead always take them to special battery or special garbage collection points (see chapter “Disposal”).

Repair
There are no parts that can be repaired by the user inside this product. Contact the After Sales Support line to check and repair the product.

Ordering spare parts

WARNING!
Have your product repaired by the After Sales Support line or a quali-fied electrician using only identical replace-ment parts. This will ensure that the safety of the product is maintained.
You can order spare parts from the After Sales Support line by providing the follow-ing information:

type/model of product;
item number of product.

Storage

Switch the product off and remove the battery
Clean the product as described above.
Store the product and its accessories in a dark, dry, frost-free and well-ventilated place.
Always store the product in a place that is not accessible to children. The ideal storage temperature is between 10 °C and 30 °C.
We recommend that you store the prod-uct in its original packaging or cover it with a suitable cloth to protect it against dust

Transport

Switch the product off and remove the battery.
Attach any transport protection devices, if any.
Always carry the product by the handles.
Protect the product against impact and intense vibrations, which occur particu-larly when transporting in vehicles.
Secure the product against shifting and tilting.

Faults and repair

WARNING!
Only carry out work that is described in this user manual! Any other inspection, maintenance or repair work must be carried out by authorised After Sales Support or a similarly qualified professional!
Alleged malfunctions, faults or damage are often caused by situations that could have been rectified by the user themselves. Therefore, check the product before con-tacting a professional by using the table below. In most cases, faults can be reme-died quickly.

Technical data

Nominal voltage/frequency: . . . . . . 18 V~
Protection class: . . . . . . . . . . . . . . . III
Idle speed n0/rated speed n: . . . . 3150 min-1
Cutting depth: . . . . . . . . . . . max. 28 mm
Weight: . . . . . . . . . . . . . .approx. 1.7 kg

TCT saw blade

Dimensions: . . . . . . Ø 89 × Ø 10 × 1.8 mm
Number of teeth/segments: . . . . . . . 24 T
Material: . . . . . . . . . . . . . . . . . . Wood
Max. speed permitted: . . . nmax 10000 min-1

HSS saw blade

Dimensions: . . . . . . Ø 89 × Ø 10 × 1.6 mm
Number of teeth/segments: . . . . . . . 44 T
Material: . . . . . . . . . . . . . Wood, plastic
Max. speed permitted: . . . nmax 10000 min-1

Diamond cutting disc

Dimensions: . . . . . . Ø 89 × Ø 10 × 1.7 mm
Material: . . . Tile, marble, granite, concrete
Max. speed permitted: . . . . . . 17100 min-1
Top operating speed: . . . . . . . . . . 80 m/s

Laser

Class: . . . . . . . . . . . . . . . . . . . . . . 2
Standard: . . . . . . . . . . EN 60825-1:2014
Wavelength λ: . . . . . . . . . . . . . 650 nm
Output energy P0: . . . . . . . . . . . ≤ 1 mW
Battery: . . . . . . . . 2 × 1.5 V⎓, Li-Ion, LR44

Noise/vibration information

WARNING!
Wear ear protection!

Attention!
The vibration level will change according to the use of the power tool and can be above the value stated in these instructions in some cases.
The vibration load may be underestimated if the power tool is used in this way on a regu-lar basis. Attempt to keep the stress associ-ated with vibrations as small as possible. Exemplary measures that can reduce vibra-tion stress include wearing gloves when using the tool and limiting the amount of time you use it. At the same time, all parts of the operating cycle must be accounted for (e.g. times when the power tool is turned off and when it is turned on, but not operat-ing under load).
The vibration level stated in these instruc-tions was measured according to an EN 62841 standard measurement method and can be used for comparing equipment. The specified vibration emission level may also be used to initially assess the exposure. Noise level determined in accordance with EN 62841. The A-weighted noise level of the power tool normally amounts to:

Noise emission

Sound pressure level LpA: . . . . . . 85 dB(A)
Sound power level LWA: . . . . . . . 96 dB(A)
Uncertainty K: . . . . . . . . . . . . . 3 dB(A)

Vibration values

When cutting wood . . . . . . . . . 4.78 m/s2
Uncertainty K: . . . . . . . . . . . . .1.5 m/s2
When cutting metal . . . . . . . . . 3.95 m/s2
Uncertainty K: . . . . . . . . . . . . .1.5 m/s2

Vibration and noise reduction
Limit the operation time, use low vibration and quiet operating modes and wear per-sonal protective equipment to reduce vibra-tion and noise impact.
The following measures help to reduce risks caused by vibration noise:

Only use the product as intended and as described in these instructions.
Make sure that the product is not faulty and is well-maintained.
Use the correct fitted tools for this prod-uct and ensure that they work without any problems.
Hold the product firmly by the handles/gripping surfaces.
Service the product according to the instructions and ensure enough lubrica-tion is used (if applicable).
Plan your workflow in such a way that the use of products with a high vibration value is spread over a longer period of time.

Disposal

Old devices must not be disposed of with household waste!
This symbol indicates that this product must not be disposed of together with domestic waste in compliance with the Directive (2012/19/EU) pertaining to waste electrical and electronic equipment (WEEE). This product must be disposed of at a des-ignated collection point. This can occur, for example, by handing it in at an authorised collecting point for the recycling of waste electrical and electronic equipment. Improper handling of waste equipment may have negative consequences for the envi-ronment and human health due to poten- tially hazardous substances that are often contained in electrical and electronic equip-ment. By properly disposing of this product, you are also contributing to the effective use of natural resources. You can obtain information on collection points for waste equipment from your municipal administra-tion, public waste disposal authority, an authorised body for the disposal of waste electrical and electronic equipment or your waste disposal company.

Batteries and rechargeable batter-ies do not belong in the household waste!

As a consumer you are required by law to bring all batteries and rechargeable batter-ies, regardless of whether they contain harmful substances or not, to a collection point run by the municipal authority or bor-ough or to a retailer so that they can be disposed of in an environmentally friendly manner. labelled with: Cd = cadmium, Hg = mercury, Pb = lead

EC-Declaration of conformity

We, the Batavia B.V., Weth. Wassebali-estraat 6d, NL-7951 SN Staphorst, Nether-lands declare by our own responsibility that the product Mini circular plunge saw, Item-No 7064048, Model Nr. BT–CCS004 is according to the basic requirements, which are defined in the European Direc-tives Electromagnetic Compatibility 2014/30/EU (EMC), 2006/42/EU (Machin-ery), 2011/65/EU (RoHS), and their amend-ments. For the evaluation of conformity, the following harmonized standards were consulted:

EN62841-1:2015+AC:15
EN62841-2-5:2014
EN60745-1:2009+A11:13
EN60745-2-22:2011+A11:13
AfPS GS 2019:01PAK
EN55014-1:2017+A11:2020
EN55014-2:2015
Staphorst, 18 May 2022

Technical documentation kept by:
Meino Seinen, QA Representative Batavia B.V., Weth. Wassebaliestraat 6d, 7951 SN Staphorst, Netherlands
The product and the user manual may be subject to changes. Technical data may be changed without prior notice.

UK Declaration of Conformity
We, the Batavia B.V., Weth. Wassebali-estraat 6d, NL-7951 SN Staphorst, Nether-lands declare by our own responsibility that the product Mini circular plunge saw, Item-No 7064048, Model Nr. BT–CCS004 is according to the basic requirements, which are defined in the UK Regulations Supply of Machinery (Safety) Regulations 2008, Electromagnetic Compatibility Reg-ulations 2016, Electrical Equipment
(Safety) Regulations 2016 and their amendments.
Staphorst, 18 May 2022

Technical documentation kept by:
Meino Seinen, QA Representative Batavia B.V., Weth. Wassebaliestraat 6d, 7951 SN Staphorst, Netherlands
The product and the user manual may be subject to changes. Technical data may be changed without prior notice.

2 YEAR WARRANTY

This product has got a 2 year warranty
Dear Client, if for any reason this product is not working, please ensure you contact our Client Service Centre. Ensure you have your original receipt of purchase. This warranty covers all defects in workmanship or materials in this Batavia product for a two year period from the date of purchase. The warranty does not cover any malfunction, or defect resulting from misuse, neglect, alteration, or repair.

Model: BT–CCS004
Item-No.: 7064048
www.bataviapower.com info@batavia.eu