SmartGen HAT530NC ATS Controller User Manual

: June 3, 2024
: SmartGen

SmartGen HAT530NC ATS Controller

SmartGen-HAT530NC-ATS-Controller-product-image

T trademark
SmartGen — make your generator smart
SmartGen Technology Co., Ltd.
No.28 Jinsuo Road, Zhengzhou, Henan Province, China Tel: +86-371-67988888/67981888/67992951
+86-371-67981000(overseas)
Fax: +86-371-67992952
Email: sales@smartgen.cn
Web: www.smartgen.com.cn

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Applications for the copyright holder’s written permission to reproduce any part of this publication should be addressed to Smartgen Technology at the address above.
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SmartGen Technology reserves the right to change the contents of this document without prior notice.

Date	Version	Note
2020-03-02	1.0	Original release.
2020-04-16	1.1	Add Auto Transfer Auto Restore/Auto

Transfer

Non-Restore function description.

2020-06-03| 1.2|

Due to the change of the capacity of the closing and opening relay, the capacity label in the revised manual is consistent with the mask.
Add auto trans. auto restore/auto trans. non-restore parameter instructions for panel setting steps.

2020-07-30| 1.3| Add 3P3W parameter instructions for panel setting steps. 3P3W is only applicable for AC line voltage 230V power supply system and hardware needs to be customized.
2021-04-12| 1.4|

Modify the output contact capacity of 1# and 2# power supply transfer relay;
Upgrade the translation, font, format of header and footer.

2022-08-05| 1.5| Update the manual format, update the logo of SmartGen.
2022-08-18| 1.6| Modify the parameter setting of panel operation.

1 OVERVIEW
HAT530NC ATS Controller is composed of the core microprocessor, which can precisely measure 3-phase/single phase voltage of 2 ways, make accurate judgment on abnormal voltage (power lost, over/under voltage, over/under frequency, loss of phase, phase sequence wrong), and control ATS to transfer after delay is expired. This controller is suitable for NO Breaking ATS and ONE Breaking ATS. When #1 power is abnormal, the controller will send signal to start genset after the “#1 abnormal delay” has expired. “Three remotes” (remote control, remote measurement and remote communication)
functions can be implemented with the help of RS485 communication port.

PERFORMANCE AND CHARACTERISTICS

Its performance and characteristics are shown as below,

Collect 2-way 3-phase Voltage and Frequency:
1# 2#
Line voltage (Uab, Ubc, Uca) Line voltage (Uab, Ubc, Uca)
Phase voltage (Ua, Ub, Uc) Phase voltage (Ua, Ub, Uc)
Frequency Hz Frequency Hz
Over/under voltage, loss of phase, phase sequence wrong, over/under frequency detection function. As default, phase reverse sequence detection and over/under frequency detection are disable; however, users can set the function as you need.
Controller running parameters can be set by upper computer testing software; At using, controller RS485 port shall connect upper computer by SG72 port module (USB transfers to RS485) or other transfer module.
Normal delay of 1# power or 2# power can be set (Range: 0-60s); Genset crank delay can be set (Range: 0-3600s).
Abnormal delay of 1# power or 2# power can be set (Range: 0-60s); Genset stop delay can be set (Range: 0-3600s).
“1# Master”, “Auto/Manual”, “Each Backup” and “2# Master” can be set via controller front panel, to realize 1# Master power supply, 2# Master power supply or backup for each other to supply power.
Close output can be set to pulse or continuous output.
2-way N wire isolated design.
Auto/Manual mode transfer. In manual mode, ATS transfer can be implemented via panel pushbutton.
LEDs mounted on front panel can clearly show ATS running status.
Forced Open input port has been designed; When the input port is active, the switch will be Breaking position forcedly (woks only for the ATS with Breaking Position).
AUX.OUTPUT 1 and AUX.OUTPUT 2 can be configured to make it easy to transfer power supply.
The output contact capacity of 1# and 2# power supply transfer relay (1#CLOSE, 2#CLOSE, OPEN) is 10A AC250V, passive contact, can be directly used in driving switch to transfer.
The output contact capacity of Genset start relay (GENS START) is 7A AC250V/7A DC28V, passive N/C contact.
Suitable for various AC systems (3 phase 4-wire, single-phase 2-wire, 2-phase 3-wire and 3-phase 3-wire).
Modular design, flame retardant ABS plastic shell, pluggable terminal, built-in mounting,compact structure with easy installation.

SPECIFICATION

Table 2 – Product Specification

Items	Contents
Operating Voltage	AC170V~277V during AC power L1N1/L2N2 supply.
Power Consumption	<3W (Standby mode: <1W)

AC Voltage Input 3P4W (ph-N)

1P2W (ph-N)

2P3W (ph-N)

3P3W (ph-ph)

| ****

AC170V~AC277V(ph-N) AC170V~AC277V (ph-N) AC170V~AC277V(ph-N)

AC170V~AC277V(ph-ph) (Hardware needs to be customized)

window;

Insulation Strength| Apply AC1.5kV voltage between high voltage terminal and low voltage terminal and the leakage current is not more than 3mA within 1min.
Weight| 0.51kg

OPERATING

OPERATION PANEL

SmartGen-HAT530NC-ATS-Controller-01 Fig.1 – HAT530NC Front Panel

INDICATORS DESCRIPTION

Table 3 – Indicator Function Description in Normal Testing Mode

Items	Description
1# Power Indicator	It is illuminated when 1# power is normal; flashing when

1# power state is

abnormal; off when there is no 1# power.

2# Power Indicator| It is illuminated when 2# power is normal; flashing when 2# power state is abnormal; off when there is no 2# power.
1# Close Indicator| It is illuminated when 1# power auxiliary contactor is active while off when it is deactivated.
2# Close Indicator| It is illuminated when 2# power auxiliary contact is active while off when it is deactivated.
Auto Mode Indicator| It is illuminated when the controller is in auto mode while off the controller is in manual mode.
Manual Mode Indicator| It is illuminated when the controller is in manual mode while off the controller is in auto mode.

NOTE: More details please refer to the following description of “Panel Button Operation”.

PANEL OPERATION FOR PARAMETTER SETTING

UTTONS AND INDICATORS OF PARAMETER SETTING

Fig.2 – Buttons and Indicators of Parameter Setting

PARAMETER SETTING

Pressing and holding the button for more than 3s, all LEDs are illuminated to enter into lamp test mode; hold button and do not release, after 7s to enter into parameter No.1 to
check the status, all the indicators of parameter items are all illuminated, the indicators of parameter No. and setting No. are flashes at a certain frequency;
Press button to enter into parameter No.2 to check the status, and it circles in order;
If set AC system as 2P3W, press button , the indicator of parameter items is distinguished while the indicator of parameter items is illuminated, then enter into the setting status;
Press button to adjust the number to set parameter, press button and the setting
No. will increase 1. After the parameter setting is done, then press button to confirm and
save, and the indicator of parameter items is illuminated while the indicator of setting items is distinguished. Go back to the current parameter No. to check the status;
If the parameter is set to the last No.6 of delay adjustment, press button to select the item, press button to adjust the number, the indicator of setting items flashes once, press button to save the delay adjustment. All the indicators flash 5 times and return to the normal test mode.
If there is no need to set the parameter, press button and hold it for more than 3s, all the indicators will flash 5 times and return to the normal test mode;

Table 4 – Panel Parameter Setting

Parameter

No.

| Setting Items| Settings & No.| Default| Parameter

Indicators

| Setting

Indicators

---|---|---|---|---|---

1

| ****

Main Use

| 1 ： 1# Power Supply| ****

1 ： 1# Power Supply

| ****

Flash once

| Flash once
2 ： 2# Power Supply| Flash twice
3: Mutual

Back-up

Auto Trans. Auto Restore

| 1: Auto trans.

Non restore

| 2: Auto trans. auto restore| Flash 3

times

| Flash once
2: Auto trans.

auto restore

| twice
4| ****

Remote Adjustment

Flash twice

5| Delay Value of

Factory Default

Delay Adjustment

| 1: 1# Power abnormal delay| ****

Adjust the potentiometer on back panel

| Flash 6

times

| Flash once
1: 2# Power abnormal delay

Note 1: Each time the controller is power on, the main use status of the controller can be judged by the following three conditions.

If the 1# power indicator flashes 3 times rapidly, the #1 power is main use.

If the 2# power indicator flashes 3 times rapidly, the #2 power is main use.

If 1# & 2# power indicators flash 3 times rapidly at the same time, they are mutual- backup.

Note 2: Each time the controller is power on, the AC line system of the controller can be judged by the following four conditions.

If 1# close indicator is light on, it is 1P2W;
If 1# close indicator, manual status indicator and 2# indicator are all illuminated, it is 3P4W. If 1# close indicator and manual status indicator are illuminated, it is 2P3W.
If 2# close indicator and manual status indicator are illuminated, it is 3P3W.

Note 3: Each time the controller is power on, the auto trans. auto restore/auto trans. non-restore status of the controller can be judged by the following 2 conditions.
If 1# power indicator and 1# close indicator flash 3 times rapidly at the same time, it is auto trans. non-auto restore status.
If 2# power indicator and 2# close indicator flash 3 times rapidly at the same time, it is auto trans. auto restore status.
Note 4: When the remote adjustment is disabled, PC cannot write parameter configuration to host computer.
Note 5: The factory default value is 1# power and 2# power abnormal delay for 5s, the genset will stop delay for 90s.
Note 6: 1# power abnormal delay: adjust the potentiometer (on back panel) of “1# power normal delay”; 2# power abnormal delay: adjust the potentiometer (on back panel) of “2# power normal delay”; the set value of 1# power normal
delay should greater than or equal to the set value of 1# power abnormal delay, otherwise 1# power normal delay value will be forced set to the set value of 1# power abnormal delay; the set value of 2# power normal delay should greater than or equal to the set value of 2# power abnormal delay, otherwise 2# power normal delay value will be forced set to the set value of 2# power abnormal delay;

Note 7: When parameter is set to restore the factory default setting and delay adjustment, press button and press button again; when the indicator of setting item No. flashes, press button to save the configuration.

PARAMETER CONFIGERATION

PARAMETERS TABLE

Table 5 – Parameters Setting Table

No.	Item	Range	Default	Description

01

| ****

1# Normal Delay

| ****

(0-60)s

| Can be set via controller potentiomet

er

| ****

It is the delay of #1 power from voltage abnormal to voltage normal. Generally, it is 10s.

02| 1# Abnormal Delay| (0-60)s| 5| It is the delay of #1 power from voltage

normal to voltage abnormal.

03

| ****

2# Normal Delay

| ****

(0-60)s

| Can be set via controller potentiomet

er

| ****

It is the delay of #2 power from voltage abnormal to voltage normal. Generally, it is 10s.

04| 2# Abnormal Delay| (0-60)s| 5| It is the delay of #2 power from voltage

normal to voltage abnormal.

05| Close Delay| (0-20)s| 5| Closing relay output pulse. If set as zero, it is

continuous output.

06| Open Delay| (1-20)s| 5| Open relay output pulse.

07

| ****

Transfer Interval

| ****

(0-60)s

| ****

1

| It is the delay waiting time from 1# power open to 2# power close or from 2# power

open to 1# power close.

08| Exceed Transfer| (0-20.0)s| 0.0| It is the extra output delay of the close relay

after the closing signal has received.

09

| ****

Start Delay

| ****

(0-3600)s

| ****

1

| When voltage is abnormal, start delay begins; start signal is initiated after the delay has

expired.

10

| ****

Stop Delay

| ****

(0-3600)s

| ****

90

| When starting, if the mains voltage is normal, stop delay begins; stop signal is initiated after

the delay has expired.

11

| ****

AC System

| ****

(0-3)

| ****

0

| 0. 3-phase 4-wire

1. 2-phase 3-wire

2. Single phase

3. 3-phase 3-wire

12| Rated Volt| (100-240)V| 230| AC system rated voltage.
13| Rated Frequency| (50.0-60.0)

Hz

| 50.0| To offer standards for detecting of

over/under frequency.

14| Over Volt Enable| (0-1)| 1| 0: Disable；1: Enable
15| Over Voltage| (100-120)%| 115| Voltage upper limit; it is abnormal when the

voltage has exceed the set value.

16| Over Volt Return| (100-120)%| 113| Voltage upper limit return value; it is normal
No.| Item| Range| Default| Description
---|---|---|---|---
| | | | only when the voltage fallen below the set

value.

17| Under voltage| (70-100)%| 75| Voltage lower limit; it is abnormal when the

voltage has fallen below the set value.

18

| ****

Under Volt Return

| ****

(70-100)%

| ****

77

| Voltage lower limit return value; it is normal only when the voltage has exceeded the set

value.

19| Over Freq. Enable| (0-1)| 0| 0: Disable；1: Enable
20| Over Frequency| (100-120)%| 110| Frequency upper limit; it is abnormal when the

frequency has exceed the set value.

21

| ****

Over Freq. Return

| ****

(100-120)%

| ****

104

| Frequency upper limit return value; it is

normal only when the frequency fallen below the set value.

22| Under Freq. Enable| (0-1)| 0| 0: Disable；1: Enable
23| Under Frequency| (80-100)%| 90| Frequency lower limit; it is abnormal when the

frequency has fallen below the set value.

24

| ****

Under Freq. Return

| ****

(80-100)%

| ****

96

| Frequency lower limit return value; it is normal only when the frequency has exceeded the set

value.

25| Loss of Phase| (0-1)| 1| 0: Disable；1: Enable
26| Reverse Phase

Sequence

| (0-1)| 0| 0: Disable；1: Enable

27

| ****

Master-Slave Set

| ****

(0-2)

| ****

0

| 0. 1# Master;

1. 2# Master;

2. Each Backup

28| Auto Trans. Auto

Restore Set

| (0-1)| 1| 0: Auto Trans. Non Restore

1: Auto Trans. Auto Restore

29| Neutral Position| (0-1)| 0| 0. One Breaking;

1. No Breaking

30| Aux. Output 1| (0-23)| 20| More details please refer to the following

OUTPUT FUNCTION DESCRIPTION

31| Aux. Output 2| (0-23)| 23| More details please refer to the following

OUTPUT FUNCTION DESCRIPTION

NOTE1: Parameters above are configured via PC software of SmartGen. The PC programming connection uses RS485 interface of SG72 module to connect with RS485 interface of controller.
NOTE2: “1# Normal Delay” and “2# Normal Delay” can be set only via the potentiometer which locates nearby the back panel terminal. “1# Abnormal Delay” and “2# Abnormal Delay” can be set via the PC software or potentiometer
which locates nearby the back panel terminal. AC system and priority selection can be set via panel button or PC software while other parameters can be set via PC software only.
NOTE3: 1# Normal Delay set value must be no less than 1# Abnormal Delay, otherwise, 1# Normal Delay set value will be forced set as 1# Abnormal Delay set value. The matters need attention of 2# is same as 1#. If motor driving type ATS (e.g. SOCOMEC VS) is applied, the Close delay and Open delay must be no less than 5s; If magnet driving type ATS (e.g. SOCOMEC ATySM3s) is applied, the Exceed Transfer delay must be set as 0.
NOTE4: “Priority Select” in last version is changed to “Master-Slave Set”; Set contents “0: 1# Priority; 1: 2# Priority; 2: No Priority” is changed to “0: 1# Master; 1: 2# Master; 2: Each Backup”.

OUTPUT FUNCTION DESCRIPTION

Table 6 – Output Function Description

Items	Description
00. Not used	Invalid.
01. 1# Normal volt	It will output when1# voltage is normal.
02. 1# Abnormal volt	It will output when 1# voltage is abnormal.
03. 2# Normal volt	It will output when 2# voltages is normal.
04. 2# Abnormal volt	It will output when 2# voltages is abnormal.
05.1#2# Abnormal volt	It will output when 1#2# voltages are abnormal

OPERATION CONTROL

When controller is running, pressing key can set the controller as Auto mode or Manual mode (indicate by automatic and manual indicators).
In Auto mode, controller can transfer the load to 1# or 2# power. When it is set to Auto Trans. Auto Restore, master power is normal, and controller will transfer to master power end in priority; When it is set to Auto Trans. Non Restore, controller only transfers to backup power, and master power transfer can only be controlled manually. Each Backup is for two powers to be backup for each other. When 1# power is abnormal, and 2# power is normal, switch will transfer to 2# power supply, and vice versa. When it is set to Each Backup, controller will not detect auto trans. auto restore settings.

In Manual mode, press key, load will be transferred to 1# power supply; Press to disconnect load supply; and press key, load will be transferred to 2# power supply.

WIRING CONNECTION

DESCRIPTION OF CONNECTING TERMINALS

Fig.3 – HAT530NC Rear Panel

Table 7 – Terminal Function Table

No.	Items	Description	Remark
1	****

Aux. Output 1

| NO| Default: Phase| ATS| Power| A| Volt-free relay contact output; Rated 16A.
2| COM
3| NC
4| ****

Aux. Output 2

open switch

| COM1
11| GEN Start| Volt-free relay contact output;| N/C contact output; Rated 7A.
12
13| A1| ****

1# AC 3-phase 4 wire voltage input

| ****

For single phase, only connect A1, N1.

14| B1
15| C1
16| N1
17| 1# Close Input| Detection of 1# ATS closing status;

auxiliary contact input

| Connect COM2 is active.
18| 2# Close Input| Detection of 2# ATS closing status;

auxiliary contact input

| Connect COM2 is active.
19| Force Open| When active, the ATS is in Neutral

Position.

| Connect COM2 is active.
20| COM Port| Input COM| COM2
21| A2| ****

2# AC 3-phase 4 wire voltage input

| ****

For single phase, only connect A2, N2.

22| B2
23| C2
24| N2
25| A(+)| RS485 communication port| Connected already inside 120Ω

impedance matched resistor

26| B(-)
27| 120Ω Resistor| RS485 impedance matched resistor| Users need to connect this with No. 25 terminal based on field network, used to connect inside 120Ω impedance matched

resistor.

RS485 CONNECTION DESCRIPTION

Connection between RS485 and adaptor is as below:

Fig. 4 – RS485 Connection Diagram

ATS POWER SUPPLY

The power of ATS is supplied by controller smartly, as long as one voltage is normal, this can ensure ATS power supply normally and can be transferred properly.
Users should select power supply voltage (phase voltage or line voltage) based on ATS type. If choose phase voltage, connect the phase voltage of 1# and 2# (e.g. A phase) to normally close (Pin3) and normally open (Pin1) contact of auxiliary output 1; connect N phase of 1# and 2# to normally close (Pin4) and normally open (Pin6) contact of auxiliary output 2. And then connect the common output of auxiliary output 1 and auxiliary output 2 to ATS power supplies. When controller power is ON, the default configuration of auxiliary output 1 is “ATS power A” while auxiliary output 2 is “ATS power N”. If the ATS power supplied by Line Voltage, same procedures as above but change phase N to phase voltage and the auxiliary output 2 should be configured as “ATS power B”. Parameters can be set via PC software. Wiring diagrams are shown as following: SmartGen-HAT530NC-ATS-Controller-06 Fig. 5 – ATS phase voltage and line voltage power supply
NOTE: If there is no need to control ATS Power Supply, then the above terminals are not connected and the Auxiliary Output 1 and Auxiliary Output 2 should be set as “Not used”. If the Auxiliary output 1 and Auxiliary Output 2 are used for something function other than the “ATS Power Supply”, corresponding function items should be set.

TYPICAL WIRING DIAGRAM

Fig. 7 – ATyS3s Wiring Diagram SmartGen-HAT530NC-ATS-
Controller-09 Fig. 9 – AtyS d Wiring Diagram
NOTE: The diagram is for reference only. The actual wiring shall follow the ATS instruction. Users should choose proper fuse capacity according to the actual power consumption. If SOCOMEC VS is applied, the Close delay and Open delay must be no less than 5s (Default: 5s). Fig. 10 – 2-phase 3-wire Wiring Diagram Fig. 11 – Single phase 2-wire Wiring Diagram
NOTE: Above pictures take the AC 220V voltage as example. If AC 110V voltage is applied in actual use, please contact with SmartGen technical staff to get the specific wiring methods.

INSTALLATION

Fig. 12 – Installation Dimensions

FAULT FINDING

Symptom	Possible Solutions
Controller no response with power.	Check controller wring.
ATS not transfer	Check ATS; Check the connection wirings between the

controller and the ATS.
Electrical parameters detection error| Check controller wring; Modify electrical parameters detection value.
PC software communication failure| Check communication port setting and connections.