fubag 100106 Pneumatic Wrench Instruction Manual
- June 4, 2024
- Fubag
Table of Contents
Pneumatic Wrench
Instruction Manual
100106 Pneumatic Wrench
WARNING! BEFORE USING AIR PLEASE READ THIS INSTRUCTION MANUAL TOOL
CAREFULLY. ONLY QUALIFIED AND WELL-TRAINED STAFF ACQUAINTED WITH THE MANUAL
CAN USE AND OPERATE THIS TOOL.
The operation manual contains the description, safety rules, and all the
information necessary for the proper maintenance of the FUBAG pneumatic tool.
Please keep the operation manual and refer to it in case of any questions
concerning safety operation, maintenance, storage and transportation of the
FUBAG tool. Nonobservance of the indicated recommendations may cause damage of
the tool and injuries to the user.
Safety rules
- General safety requirements are to conform to EN 792-9.
- Only the persons who have taken the preliminary training and are aware of the tool structure, safety rules and the requirements of the operation manual can operate the tool.
- The vibration characteristics of the tool correspond to EN ISO 8662-1 requirements. The use of the tool is not allowed for operations when vibration levels exceed the values established by EN ISO 8662-1.
- The noise characteristics of the tool correspond to EN ISO 11202 requirements. The corrected level of the noise power does not exceed 99 dBA. The use of the tool is not allowed for operations when noise levels exceed the values established by EN ISO 11202.
- When operating the tool it is strongly recommended to use protective spectacles, headphones and protective gloves.
- Always keep a steady footrest in order not to stumble. Always fasten the workpiece with a fixer or a grip to release two hands for operating with the tool.
- Make sure all the clothes fit closely to the body.
- Make sure there are not any foreign objects in the place of operation; and there are not any people in the proximity of the operating tool.
- The workplace is to be aired well.
- Make sure the tool is in the OFF position before connecting the air hose.
- Always disconnect the tool from the aerial system when it is not used.
- Do not pull the hose when transporting the tool.
Danger:
- Do not direct the pneumatic tool or flow of the compressed air at the people, animals or your own body. Wear protective spectacles in order to avoid small particles of dust to get into your eyes together with the flow of the compressed air.
- Do not direct the flow of the compressed air at the compressor.
- Do not work without any protective footwear. Do not touch the operating compressor with wet hands and/or feet.
- Do not exceed the recommended operating pressure.
- Do not fix, disassemble or carry out any other maintenance operations without disconnecting the tool from the air channel.
- Do not use the spare parts of the other manufacturers. Always use only original spare parts.
Caution:
- When connecting the pneumatic tool to the compressor hose always block the air escape cock.
- Always follow the safety rules when using compressed air.
- If revealing any faults immediately discontinue the operation.
Description
The screwdriver is a manual pneumatic tool for screwing and unscrewing
rigid threaded connections, screw tapping, and untapping.
Technical specifications
| MODEL | 100105 | 100106 |
|---|---|---|
| Hexagon size, inch | 4-Jan | 4-Jan |
| Screwed bolt Max diameter, mm | 6 | 8 |
| No load rotation speed, rpm | 1500 | 8500 |
| Max torque, Nm | 13 | 180 |
| Inlet diameter, inch | 4-Jan | 4-Jan |
| Total air consumption, l/min | 538 | 340 |
| Average air consumption at work cycle min , l/min | 135 | 85 |
| Operation pressure, bar | 6,3 | 6,3 |
| Weight, kg | 1,16 | 0,94 |
| Air conductive hose diameter recommended, mm | 6х8 | 6х8 |
The manufacturer reserves himself the right to make the manual’s content or tools function change without any preliminary notification of the users.
Connection and operation
It is necessary to re-activate the tool before the operation start. To re-
activate the tool pour the pure paraffin through the inlet connecting pipe
when the trigger is open, then blow the tool through with the dry compressed
air. Repeat it 2 or 3 times. The system of the compressed air lead-in to the
tool is in the below diagram. Before first putting the tool into operation, it
is necessary to pour in 5-10 ml of the machine oil as per specification SAE#10
or its analog through the connecting pipe of the compressed air lead-in. Blow
the air hose through. Connect it to the tool, press the starting lever and
operate the tool at no load running within 2-3 minutes. After it releases the
starting lever. If the lubricator is not used during the operation it is
necessary to pour 5-10 ml of the machine oil as per specification SAE#10 or
its analog into the inlet connecting pipe of the tool every operating hour.
– Check the thread connection tightening firmness on the housing of the tool
periodically during the maintenance their slackening is not allowed.
– Use the hits of the corresponding diameter and type.
– Avoid mechanical damage of the tool as it may cause malfunctions or failure.
– Keep the tool clean to provide its proper operation.
- Tool Air
- Oli lubricator
- Pressure governor
- Filter
- Closing conck
- pressure release cock
- conduit
- compressor
- Hose
Troubleshooting
| Fault | Possible causes | Correction |
|---|---|---|
| The tool won’t develop enough power | Insufficient pressure in the airline |
Develop the pressure up to 6.3bar
Blade tear and wear| Change the blades
Slackening of the engine mount| lighten the screws of the mount(if necessary
change the rubber ring)
There is spindle wavering and
bang during the operation| Tear and wear of the engine bearings| Change the
bearings
When the engine rotates the spindle won’t rotate| There is a breakdown in the
place of connection of the otor with the spindle| Change the details worn
The housing is warmed when the engine is running, the pindle won’t rotate|
There is no lubrication there| Disassemble the tool, flush the details and
lubricate them
Tear and wear or break down of the reducer| Change the details worn out
The engine won’t rotate after thelong term storage| Engine blade swelling|
Bring the size of the blades to the required one
Transport & storage
In case of a long-term work brake, it is necessary to keep the tool at a temperature of +5 + 25°С and humidity not more than 70%. It is recommended to pour 10-20 ml of oil into it and blow it through with minimal pressure. During transportation and storage of the tool keep it away from damp. The tool should be kept in a dry, well-air-conditioned place. Do not expose it to damp, corrosive, and dangerous gases and dust. After the package is unsealed the tool should be repacked in case of transportation to the workplace or for storage.
Warranty
Warranty refers to defects of materials and components and do not refer to
components subject to natural wear and maintenance work.
Only machines cleaned from dust and dirt in original factory packing fully
completed, provided with an instruction manual, warranty card with fixed sales
date with a shop stamp factory serial number and originals of sales and ware
receipt issued by salesman are subjects of warranty. Within the warranty
period, the service center eliminates free of charge all detected production
defects. The manufacturer disclaims warranty and legal responsibilities if
nonobservance of the instruction manual by the user, unqualified disassembling
repair or maintenance of the machine as well as does not bear responsibility
or caused injury to persons or damages.
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>