milleteknik PRO2v3 Relay Card Nova User Guide

September 23, 2024
Milleteknik

PRO2v3 Relay Card Nova

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Specifications

  • Name: PowerWatch, PowerWatch RACK

  • Item Number: A-OT0000UPG02P2V3P3,
    A-OT0000UPG03P2V3P3

  • Email Number: 52 137 06, 52 137 07

  • System Requirements: Windows 7 or later,
    Internet connection required for activation

Product Information

PowerWatch is a software from Milleteknik that allows users to
update software in battery backups, read status, set parameters,
and view statistics. It is used for updating products and
diagnostics during troubleshooting.

Important: This release is under review and
used at your own risk. Information is subject to change without
notice.

Product Usage Instructions

1. Download Software and Drivers

Software and drivers can be downloaded from here.

2. Installation Requirements

The software may require the installation of drivers. An
internet connection is needed to activate the software. After
activation, the software can be used offline for 30 days. The
software downloads configuration files from the server.

3. Connect to PRO1 Board

Instructions on connecting to PRO1 board.

4. Connect to PRO2v3 Board

Instructions on connecting to PRO2v3 board.

5. Connect to PRO3 Board

Instructions on connecting to PRO3 board.

FAQ

Q: What are the system requirements for the PowerWatch

software?

A: The system requirements are Windows 7 or
later, and an internet connection is needed for activation.

Q: How long can the software be used offline after

activation?

A: The software can be used offline for 30 days
after activation against the license server.

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EN

350-259 Publication date 2024-05-22

Table of Contents
1. About ………………………………………………………………………………………………………………………. 3 1.1. Name, article number and email number ………………………………………………………………… 3
2. The product ………………………………………………………………………………………………………………. 3 3. Download software and drivers ……………………………………………………………………………………… 4 4. Installation requirements, software …………………………………………………………………………………. 4
4.1. Install drivers …………………………………………………………………………………………………… 5 5. Connect to PRO1 board ………………………………………………………………………………………………. 6 6. Connect to PRO2v3 board ……………………………………………………………………………………………. 7
6.1. Pro2 v3 with alarm card ……………………………………………………………………………………… 8 7. Connect to PRO3 board ………………………………………………………………………………………………. 8
7.1. Remove option board to connect ………………………………………………………………………….. 9 8. Connect to EN54 1U/2U …………………………………………………………………………………………….. 11
8.1. Note on certification and update of EN54 1U/2U …………………………………………………….. 12 9. The tabs in the program ……………………………………………………………………………………………… 12
9.1. Dashboard – Overview ……………………………………………………………………………………… 12 9.2. Statistics – Statistics ………………………………………………………………………………………… 13 9.3. Firmware/Config – Firmware/Configuration ……………………………………………………………. 14 9.4. Other – Other …………………………………………………………………………………………………. 15 9.5. Help – Help ……………………………………………………………………………………………………. 16 10. What happens after update? ……………………………………………………………………………………… 16 11. Firmware and configuration files – what’s the difference? ………………………………………………….. 17 12. Updating firmware in power supply ……………………………………………………………………………… 17 13. Restrictions ……………………………………………………………………………………………………………. 25 14. Technical specifications ……………………………………………………………………………………………. 25 15. About translation of this document ………………………………………………………………………………. 26 16. Address and contact details ………………………………………………………………………………………. 26
1. ABOUT

PowerWatch is a software from Milleteknik that makes it possible to update software in battery backup from Milleteknik, read status, set certain parameters and read out statistics. PowerWatch can be used to easily update a product or for diagnostics when sizing and troubleshooting.
This release is under review and is used at your own risk. All information is subject to change without prior notice.
1.1. Name, article number and email number

Name PowerWatch PowerWatch RACK

Item number A-OT0000UPG02P2V3P3 A-OT0000UPG03P2V3P3

2. THE PRODUCT

Email number 52 137 06 52 137 07

PowerWatch/PowerWatch RACK consists of: · Software: PowerWatch. · Cables for connection between battery backup and computer (USB-A).
3

PowerWatch is available in two variants: PowerWatch (blue USB) and PowerWatch RACK (white USB).
IMPORTANT
System requirements for software are: Windows 7 or later. Internet connection is needed to activate the software.
3. DOWNLOAD SOFTWARE AND DRIVERS
Software and drivers can be downloaded from: https://www.milleteknik.se/powerwatch/.
4. INSTALLATION REQUIREMENTS, SOFTWARE
The software may require the installation of drivers, see Install drivers [5]. Internet connection is required to activate the software. After the software is activated against the license server, it is possible to use the software without an internet connection for 30 days. The software downloads the correct configuration files on the server. 4

4.1. Install drivers
1. Download the driver from the download page. 2. Extract or unzip the file to a suitable folder on your computer. 3. Right click on syllabus.inf and select install.
5

5. CONNECT TO PRO1 BOARD

Text PC
USB-A Connector (A) P2:10-13

Explanation PC for connecting PowerWatch. Download software and start the software before connecting to battery backup. Internet connection is required to activate the software. USB connection, must be connected to PC. Connection cable, four-pin connector must be plugged into battery backup. Connection to battery backup

6

6. CONNECT TO PRO2V3 BOARD

Text PC
USB-A Connector (A) P2:10-13

Explanation PC for connecting PowerWatch. Download software and start the software before connecting to battery backup. Internet connection is required to activate the software. USB connection, must be connected to PC. Connection cable, four-pin connector must be plugged into battery backup. Connection to battery backup

IMPORTANT
If you have an alarm card in your unit, you can not use PowerWatch before removing this. This is because the alarm card uses the same communication bus on the processor.

7

6.1. Pro2 v3 with alarm card
If the Pro2 board has an alarm card installed, the alarm card must be removed when updating with PowerWatch. This is because the communication otherwise only reaches the alarm card and not ports P2:10-13 on the Pro2 card.

Lift the card to remove it and reseat it after the device is updated with PowerWatch.

Table 1. Mounting

No 1 2

Explanation Insert the tags into the holes first. Then fold the card down towards the stiffener. Pin and pin strip for connection.

7. CONNECT TO PRO3 BOARD

8

Text PC
USB-A Connector (A) PRO3 Adapter JU6

Explanation PC for connecting PowerWatch. Download software and start the software before connecting to battery backup. Internet connection is required to activate the software. USB connection, must be connected to PC. Connection cable, four-pin connector must be plugged into battery backup. Adapter cable for connection to JU6. Green cable should be downwards in the picture, towards the fuse, F4. Connection to battery backup

7.1. Remove option board to connect

If there is a card on the connector where the PowerWatch is to be plugged in, then the card must be removed in order to connect the PowerWatch.

9

Figure 1. Remove card to connect PowerWatch.

If when the card is removed an alarm can be given, then the connection to the power supply has been broken. Cards on the connector may vary.

Number 1 2

Explanation Remove the card that sits on connector (JU6). plug in the PowerWatch.

Put the card back after the device is updated.

10

8. CONNECT TO EN54 1U/2U

IMPORTANT
For EN54 1U/2U, the PowerWatch RACK must be used.

Text PC
USB-A Connector (A) EN54 1U/2U

Explanation PC for connecting PowerWatch. Download software and start the software before connecting to battery backup. Internet connection is required to activate the software. USB connection, must be connected to PC. Connection cable, four-pin connector must be plugged into battery backup. Connection to Battery backup

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8.1. Note on certification and update of EN54 1U/2U
In order for the certificate to be maintained after an update, a new panel/label must be placed on the device. In order to update the device, the old panel/label needs to be removed and replaced. This only applies to units delivered after 2023-07-01. Devices manufactured before this date cannot use PowerWatch.
9. THE TABS IN THE PROGRAM
9.1. Dashboard – Overview
The Dasboard tab shows an overview showing the connected power supply status.

Table 2. Dashboard – Overview

Letter/NO A 1 2 3 4 5

Explanation Tab name Connection status. PSU PWM Regulation = power supply control. Battery connection status. Status of alarm relay. Power supply status, shows the same as the LED on the device.

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Letter/NO 6
7 8 9 10

Explanation Meters showing ranges for: Power supply voltage, battery voltage, load current, battery current, system temperature. Shows info about processor data and its configuration. Shows name and version of PowerWatch and logged in user. Connection port on computer to PowerWatch. Status of alarms and warnings that the device displays.

Table 3. 4 – consumption statistics

Status of alarms and warnings that the device displays – Text

Explanation

Mains Connected (AC)

Mains connection, status.

Tamper Alarm

Tamper alarm, statusa..

Fuse

Fuses, status.

PSU Undervoltage

Undervoltage in charger, status. Also called charger error undervoltage.

PSU Overvoltage

Overvoltage in charger, status. Also called charger failure overvoltage.

Low System Voltage

Low system voltage, status.

Low Voltage in Battery mode

Low system voltage in battery operation, status. Also called low battery voltage.

Charger error

Charger error, status.

Testload Missing

Test load missing / not correctly connected, status.

Aged Batteries

Aged batteries, status.

Battery Resting Phase

Batteries in sleep phase, status.

Battery Time Warning

Warning for remaining time in battery operation, status.

Operating Time on Batteries

Remaining time in battery operation, status.

Battery not fully charged

Batteries not fully charged, status.

Faulty Fan (X XXX rpm)

Flaking error, status, (rpm is shown in parenthesis).

Sensor error, temperature

Error on temperature sensor / not correctly connected, status.

High Temperature

High temperature, status.

Low Temperature

Low temperature, status.

a.It is normal for this to sound an alarm, as the unit should sound an alarm when the unit’s door is open.

9.2. Statistics – Statistics

The Statistics tab shows an overview and statistics for the connected power supply (the last 72 h).

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Table 4. Statistics – Statistics

Letter/No. A 1 2 3 4

Explanation Tab name Statistics showing temperature, minimum, average and maximum. Statistics showing current in Amps, minimum, average and maximum. Statistics showing voltage in Volts, minimum, average and maximum. Statistics on consumption.

Table 5. 4 – consumption statistics
Statistics – text Total operating time (h) Predicted backup time AC loss time (min) AC loss count Max/Min Load Current (A) Time >170% Overcurrent (s) Time

100% Overcurrent (min) Time >80% Overcurrent (days) Maximum Temperature Over Temperature (min) My Temperature Under Temp. (my)

Explanation Operating time since the device was commissioned for the first time. Estimated remaining battery life. Power failure, number of minutes. Grid failure, number. Minimum and maximum load voltage. Time overcurrent above 170%, in seconds. Time overvoltage above 100%, in minutes. Time overvoltage above 80%, in days. Highest measured temperature. Number of minutes the temperature has been above max. Lowest measured temperature. Number of minutes the temperature has been below the minimum permitted temperature.

9.3. Firmware/Config – Firmware/Configuration

The Firmware/Config tab shows a shows info about connected power supply software and configuration.

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Table 6. Firmware/Config – Firmware/Configuration

Letter/No.

Explanation

A

Tab name

1

The field shows info and configurations that can be set.

1.1

The button “Load .CFG file” loads new configuration filea..

1.2

The “Save to Device” button saves the configuration file to the power supply.

1.3

Relay 1-4, it is possible to change the type of alarm to be given via alternating relay. It is also possible to set the

time if the alarm is to be delayedb..

2

Info box for downloaded/loaded firmware file.

3

Button to upgrade firmware. See Updating firmware in power supply [17].

4

Device software information box.

5

Status pane displays information about the device’s status (if any).

a.It is not possible to change custom device to other type of device. b.Do not change these alarms if you have a certified device, as alarms must be configured as the device was delivered.

9.4. Other – Other

The Other tab shows various system settings (flags) and has the option to implement one 1capacity test for batteries.

1For compatible power supplies.
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Figure 2. Other tab

Table 7. The Help tab Letter/NO
A 1
2

Explanation Tab name System State Flags: Status of the system’s flags. “Stored State, last 5 days” shows the last 5 days. “Stored State, long term” shows the flags after the last 5 days. Battery Capacity Test. Press the “Perform test” button to test the batteries’ capacity.

9.5. Help – Help

The tab shows links to help pages and manuals. Developing.

10. WHAT HAPPENS AFTER UPDATE?

After updating the software via PowerWatch, the battery backup is restarted automatically.

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11. FIRMWARE AND CONFIGURATION FILES – WHAT’S THE DIFFERENCE?
Firmware is the software that controls the device’s basic functions, this may need to be updated with bug fixes to ensure operation and function. Examples of basic functions that the firmware controls are power distribution and control signals from power supplies. The configuration file controls how the software can be used. Different cards have different possibilities to use functions through software and the configuration file gives instructions to the firmware so that the correct functions are used. Examples of features that the configuration file controls are communication protocols and internal current limit ranges. For the device to work, both files are needed. A tag in an access system needs to have both a tag (firmware) and a code (configuration file) to work.
TIP
Firmware can be used for all devices in the product series. Configuration file can only be used for products with the same voltage and current configuration.
12. UPDATING FIRMWARE IN POWER SUPPLY
If there is a new firmware update for the power supply, a message window will appear automatically when the software is started and connected to the power supply. If you click Yes, new firmware will be downloaded and installed.
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Figure 3. Firmware update 1.
1. The program has found a new firmware update. 18

Figure 4. Firmware update 2.
Firmware is being downloaded. 19

Figure 5. Firmware update 3.
Firmware has been installed successfully. 20

Figure 6. Firmware update 4.
Status displayed after firmware is installed. 21

Figure 7. Firmware update 5.
Statistics for the last 72 hours are cleared when updating the firmware. Statistics related to the device since its launch are not cleared during the update.
22

Figure 8. Firmware update 6.
Info about Firmware confirms update. 23

Figure 9. Firmware update 7.
Info about battery tests and system flags (alarm settings) are displayed. 24

Figure 10. Firmware update 8.

If No is pressed instead of updating the firmware, information about the update will be displayed (box on the left). Tap “Upgrade Firmware” to update the device.

13. RESTRICTIONS

Firmware: Update can only be done to the same communication protocol. It is therefore not possible to update to another communication protocol.
Configuration: It is only possible to update to the same device type, current, voltage. It is possible to set the battery capacity, but it is not possible not to change the type of product, but the product is what the nameplate indicates. Example: if you change batteries from 14 Ah batteries to 20 Ah batteries in a NOVA 24V 15A FLX M, you set a new battery capacity. It is never possible to change the voltage, load amperage or communication protocol.
14. TECHNICAL SPECIFICATIONS

Table 8.
Info PowerWatch

Comment Softwarea., requires PC and Windows 7 or later and internet connection (for activation).

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Info

Comment

USB – battery backup

Cable for connection to Battery backup and computer. USB-A.

a.Milleteknik cannot provide support for problems that may arise in the computer if PowerWatch does not work. The software is used at your own risk and is not covered by warranty. Milleteknik does not guarantee that the software will function as intended. Milleteknik does not reimburse any costs that may arise in connection with the use of the software.

15. ABOUT TRANSLATION OF THIS DOCUMENT

User manual and other documents are in the original language in Swedish. Other languages may be machine translated and/or not reviewed, errors may occur.
16. ADDRESS AND CONTACT DETAILS

Milleteknik AB Ögärdesvägen 8 B S-433 30 Partille Sweden +46 31 340 02 30 info@milleteknik.se www.milleteknik.com

The article number of this instruction:

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