BBK PERFORMANCE 3510 Exhaust Headers Instruction Manual

BBK PERFORMANCE 3510 Exhaust Headers

INSTALLATION INSTRUCTIONS

• 1987 – 1995 FORD F-SERIES TRUCK 302
• 1987 – 1995 FORD F-SERIES TRUCK 351

TUNED SHORTY HEADERS

• Part # 3510, 35100 / Ford F-Series Truck 302
• Part # 3511, 35110 / Ford F-Series Truck 351
• SPECIAL TOOLS REQUIRED: No special tools required.
• INSTALL TIME: Approximately 3-4 hours.
• DIFFICULTY: Average.

IMPORTANT: All appropriate safety equipment and gear must be used during the installation of this or any BBK Performance products or any time you work on a vehicle. BBK Performance accepts no responsibility for injuries or damage caused by or during the installation of this product.

FOLLOW THESE INSTRUCTIONS CAREFULLY TO ENSURE CORRECT FITMENT AND OPERATION

• STEP 1
  Disconnect the negative battery terminal and place the vehicle on sturdy jack stands.

• STEP 2
  Carefully disconnect the spark plug wires, heat shields and engine bracket to allow access to the exhaust manifold bolts. (The heat shields and bracket will not be re-used).

• STEP 3
  Disconnect the EGR tube attached to the fitting on the passenger side exhaust manifold. This tube will be re-installed on the BBK Header.

• STEP 4
  From under the truck, carefully remove the 4 collector nuts attaching the manifolds to the Y-Pipe.

• STEP 5
  Remove all of the exhaust manifold bolts and remove them from the vehicle. Clean the old gasket material from the head surface.

• STEP 6
  Install the headers and bolts. Be sure to re-install the dipstick tube with the header. Tighten all the bolts.

• STEP 7
  Re-install the spark plugs, wires, EGR connections and any other parts removed for the install.

• STEP 8
  From under the truck, reconnect the Y-Pipe assembly. Use the supplied flat washers.

• STEP 9
  Reconnect the negative battery terminal and start the engine to check for any leaks. Header bolts should be rechecked after a few hundred miles of driving.

MADE IN THE U.S.A.

IMPORTANT: All appropriate safety equipment and gear must be used during the installation of this or any BBK Performance products or any time you work on a vehicle. BBK Performance accepts no responsibility for injuries or damage caused by or during the installation of this product.

Specifications

• Product Name: BBK Tuned Shorty Headers
• Compatible Vehicles: 1987 – 1995 Ford F-Series Truck 302, 1987 – 1995 Ford F-Series Truck 351
• Part Numbers:
  • Ford F-Series Truck 302: Part # 3510, 35100
  • Ford F-Series Truck 351: Part # 3511, 35110
• Special Tools Required: None
• Installation Time: Approximately 3-4 hours
• Made in U.S.A.

BBK PERFORMANCE LLC
3060 Performance Circle Deland, FL 32724

For any questions, email us:TECH@BBKPERFORMANCE.COM

FAQ

Q: Do I need any special tools for installing these headers?
A: No, no special tools are required for the installation.

Q: How long does it take to install these headers?

A: The installation process typically takes around 3-4 hours.

Q: What should I do if I notice any leaks after installation?
A: If you notice any leaks, recheck the header bolts after driving a few hundred miles.

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