SCHMERSAL AZ 15 ZVK-ST Safety Switch with Separate Actuator Instruction Manual

SCHMERSAL AZ 15 ZVK-ST Safety Switch with Separate Actuator

Product Information

Specifications

• Product Name: Safety Switch with Separate Actuator AZ 15 ZVK-ST
• Ordering Code: [insert ordering code]
• Special Versions: [insert special versions]

Warning and Safety Instructions
It is essential to follow the safety instructions provided in this manual, as well as the country-specific installation standards and prevailing safety regulations and accident prevention rules. Failure to comply with these instructions may result in physical injury and/or damage to the machine.

About this document

Function
This document provides all the information needed for the mounting, set-up, and commissioning to ensure the safe operation and disassembly of the switchgear. The operating instructions enclosed with the device must always be kept in a legible condition and accessible.

Target group of the operating instructions:

Authorized qualified personnel
All operations described in the operating instructions manual must be carried out by trained specialist personnel, authorized by the plant operator only. Please ensure that you have read and understood these operating instructions and that you know all applicable legislations regarding occupational safety and accident prevention prior to installation and putting the component into operation. The machine builder must select the appropriate standards and technical specifications for the selection, mounting, and integration of the components. The information contained in this manual is provided without liability and is subject to technical modifications.

Explanation of the symbols used

Information, hint, note
This symbol is used for identifying useful additional information. Caution:
Failure to comply with this warning notice could lead to failures or malfunctions. Warning:
Failure to comply with this warning notice could lead to physical injury and/or damage to the machine.

Appropriate use
The Schmersal range of products is not intended for private consumers. The products described in these operating instructions are developed to execute safety-related functions as part of an entire plant or machine. It is the responsibility of the manufacturer of a machine or plant to ensure the correct functionality of the entire machine or plant. The safety switchgear must be exclusively used in accordance with the versions listed below or for the applications authorized by the manufacturer.

General safety instructions
The user must observe the safety instructions in this manual, the country- specific installation standards, as well as all prevailing safety regulations and accident prevention rules.

Further technical information can be found in the Schmersal catalogs or on the online catalog at products.schmersal.com.

Product description

Ordering code

AZ 15 ZV(1)K-(2)-(3)

Special versions
For special versions not listed in the ordering code, these specifications apply accordingly, provided that they correspond to the standard version.

Purpose
The safety switches with separate actuator are suitable for sliding, hinged, and removable safety guards, which need to be closed to ensure the necessary operational safety. They are used for applications in which the hazardous situation is terminated immediately when the safety guard is opened. When the safety guard is opened, the NC contacts are positively opened, and the NO contacts are closed. The safety switchgears are classified according to EN ISO 14119 as type 2 interlocking devices. The user must evaluate and design the safety chain in accordance with the relevant standards and the required safety level. The entire concept of the control system, in which the safety component is integrated, must be validated to the relevant standards.

Warning about misuse
In case of improper use or manipulation of the safety switchgear, personal hazards or damage to machinery or plant components cannot be excluded. There are no residual risks, provided that the safety instructions and the instructions regarding mounting, commissioning, operation, and maintenance are observed.

Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from defective mounting or failure to comply with the operating instructions manual. The manufacturer shall accept no liability for damages resulting from the use of unauthorised spare parts or accessories. For safety reasons, invasive work on the device as well as arbitrary repairs, conversions and modifications to the device are strictly forbidden, the manufacturer shall accept no liability for damages resulting from such invasive work, arbitrary repairs, conversions and/or modifications to the device.

Technical Data
The technical data includes safety classifications, mechanical data, ambient temperature, insulation values, and contact options. The safety function of the safety components must be tested regularly. Adequate measures must be taken to ensure protection against tampering. Damaged or defective components must be replaced.

Mounting

General mounting instructions
Please observe the relevant requirements of the standards ISO 12100, ISO 14119 and ISO 14120.

The mounting dimensions are indicated on the rear of the component. The enclosure must not be used as an end stop. Any mounting position. The mounting position however must be chosen so that the ingress of dirt and soiling in the used opening is avoided. The unused openings must be sealed by means of slot sealing plugs (AZ 15/16 – 1476-1 available as accessory) after fitting.

Mounting of the actuator
See operating instructions Actuator.

The actuator must be permanently fitted to the safety guards and protected against displacement by suitable measures(tamperproof screws, gluing, drilling of the screw heads).

Dimensions

All measurements in mm

Electrical connection

General information for electrical connection
The electrical connection may only be carried out by authorised personnel in a de-energised condition. The contact labelling can be found in the wiring compartment of the switch. Appropriate cable glands with a suitable degree of protection are to be used.

Settle length x of the conductor: 6 mm

After wiring, dust and soiling must be removed from the wiring compartment. The safety switch is double insulated. The use of a protective ground connector therefore is not authorised.

Contact Options

Contacts are shown with safety guard closed. All NC contacts have positive break.

Set-up and maintenance

The safety function of the safety components must be tested. In the case of correct installation and adequate use, the safety switchgear features maintenance-free functionality. A regular visual inspection and functional test, including the following steps, is recommended:

1. Check for free movement of the actuating element
2. Check cable entry and connections
3. Check the switch enclosure for damage
4. Remove particles of dust and soiling

Adequate measures must be taken to ensure protection against tampering either to prevent tampering of the safety guard, for instance by means of replacement actuators. Damaged or defective components must be replaced.

Disassembly and disposal

Disassembly
The safety switchgear must be disassembled in a de-energised condition only.

Disposal
The safety switchgear must be disposed of in an appropriate manner in accordance with the national prescriptions and legislations.

FAQ’S

Where can I find further technical information about this product?
Further technical information can be found in the Schmersal catalogues or in the online catalogue on the Internet at products.schmersal.com.

Can this product be used by private consumers?

No, the Safety Switch with Separate Actuator AZ 15 ZVK-ST is not intended for private consumers. It should only be used by authorized qualified personnel.

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