Clean-Air GX02 Shigematsu Full Face Mask User Manual

Clean-Air GX02 Shigematsu Full Face Mask

Product Specifications

• Product Name: Shigematsu GX02
• Product Code: 510000*
• Class: TM3
• Compatibility: EN143 and EN14387 approved filters with EN148-1 thread

FAQ

Frequently Asked Questions

• Q: Can I use this mask with CleanAIR PAPR or airline systems?
  • A: Yes, when using with CleanAIR PAPR or airline systems, follow the instructions in the relevant user manual (PAPR, airline).
• Q: What should I do if I experience allergic reactions while using this product?
  • A: In case of allergic reactions (ie, rash, redness, itching, etc.), stop using the product and consult a dermatologist.
• Q: How do I check the compatibility of filters with this mask?
  • A: The mask is compatible with all EN143 and EN14387 approved filters with EN148-1 thread.

IMPORTANT

Please read and remember the following instructions before use to assure your own safety.
Keep the manual for future reference.
The mask should be used only for the purposes listed in this manual.

Definition

Warning:

Explanation of warning signs used in this manual:

DANGER

• Dangerous situations, which, unless prevented, shall result in death or serious injury of the user.

NOTICE

• Dangerous situations, which, unless prevented, could result in an injury of the user or in a significant impact on the efficiency of the protective device.

Symbols:

Explanation of information symbols located on the product, package and in this manual:

Use and limitations on use

Use

• The GX02 full-face mask protects face and respiratory tract. Depending on the filter used it protects the user in an environment contaminated with solid and liquid aerosols, gases, vapours and combinations of these dangerous substances.
•  It can also be used in combination with CleanAIR® Powered Air Purifying Respirator (PAPR) or Continous Flow Compressed Air Line Breathing Apparatus (Air Line). Keep the manual for future reference.

Limitations on use

Carefully observe the following instructions.

DANGER

1. Never use the mask in the following environments and under the following conditions:

   • If oxygen concentration in the environment is lower than 17 %.
   • In oxygen ambiences and oxygen-enriched environments.
   • In explosive ambiences.
   • In environments where the user lacks knowledge about the kind of dangerous substance and its concentration.
   • In environments that represent an immediate threat to the life and health.
   • Unknown type and concentration of the gases or vapours in the environment.
   • In environments with various mixes of gases and vapours.

2. Do not use this product before carefully reading this manual. If you have any questions, please contact the manufacturer or your distributor.
   

3. If used with CleanAIR PAPR or airline system, instructions in the relevant user manual (PAPR, airline) have to be duly followed.

WARNING

1. Do not modify or distort the mask and refrain from exerting excessive force on the mask.
2. Do not disassemble or modify the face parts.
3. Use only original spare and consumable parts.
4. Do not use if:
   • You have a beard, hair or sideburns reaching into the sealing line of the mask. The requested protection function of the mask cannot be achieved under such circumstances.
   • You are in a poor physical condition.
5. Individuals with respiratory or circulatory system disease should consult a physician and go through a medical examination before use.
6. Give your attention to checking the product before use.
7. Perform an air-tightness test whenever putting on the mask.
8. Do not insert towels or any other objects that could cause air-tightness disruption in the space between the face and the mask sealing line.
9. If any of the following problems occur when sing the mask, move to a secure location and take appropriate measures:
   • If you experience increased breathing resistance or if you have problems with breathing.
   • If you start to feel stench or irritation or an unpleasant taste while breathing.
   • If you feel unwell or if you experience nausea.
10. Use only authorized CleanAIR® filters suitable for the particular application. Particle filters do not protect the user against gases and vapours. Gas filters do not protect the user against any particles. Use combined filters in case of contamination by both kinds of dangerous substances.
11. Do not use filters with expired shelf lives (see section „11. Shelf life“).
12. Do not use filters that are damaged, malformed, corroded or otherwise.

NOTICE

1. In case of allergic reactions (i.e. rash, redness, itching, etc.) while using this product stop using it and consult a dermatologist.
2. This product is intended to be used in environments with temperature range from 0 °C to +50 °C and relative humidity between 20 and 95 %.

Standards

The Shigematsu GX02 has been assessed and found to be in accordance with the essential health and safety requirements of Regulation (EU) 2016/425 of the European Parliament and the Council on personal protective equipment.
The Shigematsu GX02 is approved in compliance with the requirements stated in the European standards EN 136 (class 3), EN 12942 (class TM3) and EN 14594 (class 4B). All parts of the system in use must be approved by the manufacturer and used according to the instructions given in this manual. If used contrary to these instructions, the respirator may endanger the health or life of its wearer.

Approved combinations

• including all derived variants

The mask is also compatible with all EN143 and EN14387 approved filters with EN148-1 thread.

Notified person for the CE approval:

• Occupational Safety Research Institute, v.v.i.
• Jeruzalémská 1283/9, 110 00 Prague 1, Czech Republic
• Authorised person 235
• Notified person 1024

Declaration of Conformity is available at: https://www.clean-air.cz/doc

Components

Table 1: Product name, size and product code

GX02

| S| 710600S
M| 710600M
L| 710600L

Structural drawing (see Figures Annex 1.1)

Table 2: Parts list*

1

| Exhalation valve cover and exhalation valve| ****

710696

2| Inhalation valve seat and inhalation valve| 710695

3

| Inner mask
(with inner valve and inner valve seat)| S| 710690S
M| 710690M
L| 710690L
Harness| 710680
Visor protection film GX02| 710620
Spectacles kit for mask, CoVidi SG1, for distance lenses| ****

710675.1

Spectacles kit for mask, CoVidi SG2, for reading lenses| ****

710675.2

• Parts with product codes can be exchanged by a competent person.
  ** see article 13 – Figures Annex

Connecting and disconnecting filters

Connecting (see Figures Annex 2.1)

• Attach the threaded section of the filter or air hose connector into an internal thread of the mask and tighten it by screwing it in the clockwise direction.

NOTICE

• Be careful not to damage the thread or the seals; perform the tightening with your hand only.

Disconnecting (see Figures Annex 2.2)

• To remove turn the filter or air hose connector in the counter-clockwise direction.

Putting on and taking off

Putting on and taking off (see Figures Annex 3.1 – 3.3)

Putting on

1. Loosen the strap by pushing the buckle axis towards the mask and pulling the strap. (Fig. 3.1)
2. Hold the right and the left straps by both hands. Insert your chin into the lower face piece and drag the straps over your head. (Fig. 3.2)
3. Align the mask with your face and gradually and carefully tighten all straps from 1 to 6 (Fig. 3.3).
   • NOTICE: Make sure the mask is not misaligned on your face.
   • Any hair caught inside the mask could cause air-tightness disruption.
4. Pull the head straps downwards and backwards, to eliminate any free space in the front section.
5. Push the eye window towards your head and gradually firmly tighten all the straps from 1 to 6.
6. Perform an air-tightness test. (see „8. Air-tightness test“)

Taking off (see Figures Annex 4.1 – 4.3)

1. Loosen the head straps by lightly pulling the buckle away from your head.
2. Hold the mask at the chin section by both hands, pull it away from your head and remove it.

Air-tightness self-test

1. Place your palm on the filter opening.
2. Breathe in slightly to create underpressure and hold your breath.
3. Observe whether the mask is losing under pressure and whether any air leaks between the mask and your face can be felt.

NOTICE

• If you find any air leakage, adjust the mask position on your face and tighten the head straps to eliminate any leakage.
• Do not use the respirator unless perfect air-tightness has been achieved.

Maintenance

• This protection mask should be periodically checked and maintained by trained specialists. All service records must be archived. Always use only original spare parts.
• The manufacturer recommends the following maintenance intervals. These intervals can be shorter then stated below due to high frequency of use. Observe national laws and regulations!

Whenever the mask is cleaned and sanitized or whenever spare parts have been changed, the functionality and air-tightness tests must take place but only after these procedures.
Check for cracks, leaks or distortions in the mask. Valve membranes must freely move and the valve seats must be clean and undamaged.

Inner mask valve and its sealing (see Figures Annex 5.3)

1. Remove the outlet valve membrane.

Outlet valve (see Figures Annex 6.1 – 6.4)

1. Slightly press on the valve body with your fingers from the side and remove the cover.
   • NOTICE: Outlet valves are located on both sides of the mask.
2. Press a new inlet valve membrane into the inner mask opening.
3. Hold the membrane stem and turn it to verify its stability under load.
4. Close the valve body.
5. Press a new inlet valve membrane into the inner mask opening.

Inner mask (see Figures Annex 7.1 – 7.2)

1. Pull the inner mask to remove it.
2. Insert a new inner mask into the face-piece section according to the drawing, seal the first one A(a), B(b) and finally C(c), in this order.

Front cover

1. Use a hexagonal wrench to remove the two screws on the front side and then remove the front cover.
2. Use the screws to fasten a new front cover.

Headband (see Figures Annex 8.1 – 8.4)

1. Pull the two pawls of the headband from the upper section of the buckle.
2. To release the buckle turn it on its pin by 90° clockwise and counter-clockwise.
3. Slide the buckle off to remove the head piece.
4. Replace the pin.
5. Install a new headband.

Cleaning and disinfection

WARNING: Perform cleaning only when the filter is not installed.

• Wash the mask with lukewarm water and mild detergent. (in case of heavy dirt) use a sponge or a soft brush for the cleaning.
• Thoroughly wash the mask under running water.
• Perform disinfection using disinfecting agents diluted in water (max. 30 °C)
• Observe the instructions stated in the disinfection agent instructions for use.
• Thoroughly wash the mask under running water.

For service centres

Before cleaning and disinfecting:

• Remove the inlet valve, the inlet valve membrane and the outlet valve
• Remove the inner mask (including the inner mask valve and the inner mask valve membrane)
• Removed parts must be disinfected separately.
• Dry the mask and its components (temperature max. 50 °C)
• Assemble the mask in the reverse order. After assembly an air-tightness test should be performed.

NOTICE

• Do not use dishwashers or dryers.
• Do not use acetone or other cleaning solvents.

Air tightness

WARNING

• Air-tightness should be tested in an authorised service centre.
• Air-tightness test must be performed by a testing method specified in EN 136.

DANGER

• Leaking masks must not be used.

Storage

• Keep the mask at a suitable clean, dry and shady place in a temperature range from 0 °C to +50 °C and relative humidity between 20 and 95 %.

NOTICE

• Do not pile or stack the masks.
• Respirators must be disposed of in accordance with local regulations for the disposal of waste of this kind.

Shelf life

• No specific shelf life has been determined for the masks and their parts.
• For filter shelf life see the filter user manual.

Disposal

• Respirators must be disposed of in accordance with local regulations for the disposal of waste of this kind.

Contact

MALINA – Safety s.r.o.

• Luční 11
• 466 01 Jablonec n. Nisou Czech Republic
• tel.: +420 483 356 600
• export@malina-safety.cz
• www.clean-air.cz

References

• air.cz
• PIPNI s.r.o. - 403 Error Page

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