BT16A Battery Tender Portable Electric Vehicle Charger Instruction Manual

Deltran Battery Tender®
16AMP/32AMP Portable EV Charger

BT16A Battery Tender Portable Electric Vehicle Charger

Read this material before using this product.
Failure to do so can result in severe injury.

IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS

1. WARNING – When using electric products, basic precautions should always be followed, including the following. This manual contains important safety and operating instructions for battery charger models P/N’s 022-3016 and 022-3017 that shall be followed during installation, operation, and maintenance of the unit.
2. Read all instructions before using this product.
3. This device should be supervised when used around children.
4. Do not put fingers into the electric vehicle connector.
5. Do not use this product if the flexible power cord or EV cable is frayed, has broken insulation, or any other signs of damage.
6. Do not use this product if the enclosure or the EV connector is broken, cracked, open, or shows any other indication of damage.
7. Pay attention to the operational steps, electrical practices or incorrect execution may lead to danger, personnel injury, fire or electrical shock. This may also cause equipment damage. The operation can only be carried out when the contents of the instruction manual of the charging station are fully understood and the specified conditions are met.
8. This EV charging station must be grounded.
9. Do not operate under any circumstances that may cause electric leakage.
10. Any changes or modifications to this unit will not only void the warranty, but may cause personnel injury, fire or electrical shock.
11. Do not install or use the charging station close to any explosive media, or surrounding media that contain harmful gases or corrosive media that may corrode metal and damage insulation. The area must be dry and well ventilated.
12. When installing and connecting the charging station the relevant local regulations must be followed.
13. This equipment complies with FCC radiation exposure limits.

PRODUCT SPECIFICATIONS

16 AMP CHARGING STATION – PART NUMBER 022-3016

AC Input Voltage| 120VAC
Product Power| 2kW
Max Amperage| 16 AMP
Current Position| 8A-10A-13A-16A
Operating Frequency| 60Hz
Charging Mode| Level 2
AC Input Plug| NEMA 5-20P
Connector Type| Type 1 (SAE J1172)
Cable Length| 11.5ft (3.5m) / 16.4ft (5m) / 24.5ft (7.5m)
LED Indicator| 3-color
Operating Temperatures| -22°F (-30°C) to 122°F (50°C)
Waterproof level| IP 66
Certification| UL STD 2594 / FCC / Energy Star
32 AMP CHARGING STATION – PART NUMBER 022-3017

AC Input Voltage| 120VAC (16A) -240VAC (16A-32A)
Product Power| 7kW
Max Amperage| 32 AMP
Current Position| 16A-20A-24A-32A
Operating Frequency| 60Hz
Charging Mode| Level 2
AC Input Plug| NEMA 14-50P
Connector Type| Type 1 (SAE J1172)
Cable Length| 11.5ft (3.5m) / 16.4ft (5m) / 24.5ft (7.5m)
LED Indicator| 3-color
Operating Temperatures| -22°F (-30°C) to 122°F (50°C)
Waterproof level| IP 66
Certification| UL STD 2594 / FCC / Energy Star

PRODUCT OVERVIEW

Below is a list of items that should be included in your retail box for the 16Amp Charging Station (P/N 022-3016):

1. Portable EV Charger
2. Gun Holder
3. Mounting Bracket
4. Carry Bag
5. 1 Package of Mounting Hardware
6. Instruction Manual
7. NEMA 5-20R to 5-15P Adapter

Below is a list of items that should be included in your retail box for the 32Amp Charging Station (P/N 022-3017):

1. Portable EV Charger
2. Gun Holder
3. Mounting Bracket
4. Carry Bag
5. NEMA 14-50R to 5-15P Adapter Cable
6. 1 Package of Mounting Hardware
7. Instruction Manual

OPERATING INSTRUCTIONS

GROUNDING INSTRUCTIONS

This product must be grounded. If the charging station should malfunction grounding provides the path of least resistance for electric current to reduce the risk of electric shock. This charging station is equipped with a cord having an equipment grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING:
Improper connection of the equipment grounding conductor could result in electric shock and injury. Check with a qualified electrician if you are in doubt about whether the charging station is properly grounded. Do not modify the plug provided with the  charging station if it does fit the outlet. Contact a qualified electrician and have the correct outlet installed. For power safety have an overcurrent protector or circuit breaker at the outlet.

WARNING
120VAC NEMA #5-15R 15A RECEPTACLE
IF YOU PLUG P/N 022-3016 (16AMP) OR P/N 022-3017 (32AMP) CHARGER INTO A STANDARD 120VAC NEMA #5-15R 15A RECEPTACLE THE ONLY CHARGE RATE OPTIONS WILL BE 8A/10A/13A DUE TO THE OULET RATING

CHARGING STATION FUNCTIONS

LED INDICATOR

LCD SCREEN FUNCTIONS

NOTE:
All settings and changes must be completed before the GUN is inserted into the vehicle.Once the GUN is inserted both the “CHARGE RATE” and “DELAY CHARGE” buttons are locked.Once you have completed all your settings plug the charging station into the vehicle.

LCD SCREEN ERRORS

1. Error High Input Voltage: This indicates the charger input voltage is higher than the limit. Have an electrician check the supply voltage.
2. Error Low Input Voltage:This indicates the charger input voltage is lower than the limit. Have an electrician check the supply voltage.
3. Error Over Temperature:Stop charging for at least 30 minutes, then start charging again.
4. Error Control Pilot Fault Please restart the Charging Station.
5. Error Over CurrentPlease make sure the vehicles charging current is within the rated range.
6. Error Ground FaulCheck the ground on the wall socket

Charger Protection

off
2| Under Voltage Protection| Input is less than 80%, the relay is turned off
3| Overload Protection| Output current is greater than 110%, the relay is turned off. The power needs to be disconnected then restored.
4| Over Temperature Protection| When the temperature on the main board reaches 185°F, the power will be reduced to 50%. Once it reaches 194°F the power will turn off completely
5| Ground Protection| The ground wire is not detected, or the ground wire has become disconnected during the charge cycle. The relay is now disconnected
6| Leakage Protection| CCID – (Charge Circuit Interrupting Device). A safety device that will disable utility power to the charger in the event that a loss of isolation is detected. The relay is now disconnected

WALL MOUNT BRACKETS

The Charging Station and gun can be mounted to a wall using the supplied mounting brackets:

1. Wall socket
2. Charging Station Plug
3. Charging Station
4. Charging Station Wall Mounting Bracket
5. Gun Holder Mounting Bracket
6. Charging Station Gun

WARNING:
The Charging Station must be installed in a well-ventilated dry space away from any flammable substances, gas, or oil lines.
Always coil up the gun cable after use to prevent damage occurring to the cable or the gun.

Troubleshooting Guide

1. Charging Station will not power up:
   a. Check the AC outlet and all cables to ensure they are not damaged in any way and there is power to the AC outlet.
   b. If you can not resolve the issue, please contact customer service.

2. Unable to start Charging:
   a. Check the Charging Station Gun and cable to ensure it is not damaged in any way.
   b. Check the vehicles connector.
   c. Check the vehicles manual to ensure the vehicle to ready to accept a charge.
   d. The Charging Station timer is still in delay mode.
   e. If you can not resolve the issue, please contact customer service.

3. Incomplete Charge:
   a. Hot temperatures may have caused the Charging Station to reduce the charging current or shut down the Charging Station.
   b. A high input voltage or low input voltage may have shut down the Charging Station.
   c. A ground fault may have shut down the Charging Station.
   d. If you can not resolve the issue, please contact customer service.

4. The “DELAY CHARGE” or “CHARGE RATE” button is not responding:
   a. The buttons will not operate once the Charging Station gun has been plugged into the vehicle.
   b. Remove gun from vehicle.
   c. If you can not resolve the issue, please contact customer service.

5. The LCD screen is showing “Unplugged”:
   a. Avoid fast and frequent connections to the vehicle.
   b. There may be an issue with the vehicle, contact your vehicles service department.
   c. If you can not resolve the issue, please contact customer service.

WARRANTY

The Battery Tender® Charging Station comes with a thirty-six (36) month limited warranty against defects or failure (within two (3) years of purchase).
THIS LIMITED WARRANTY IS VOID under the following conditions:

1. The product is misused, subjected to careless handling, or operated under conditions of extreme temperature, shock, or vibration beyond our recommendations for safe and effective use.
2. The product is disassembled or repaired by anyone who is not an authorized service representative of Battery Tender®
3. The product was purchased from an unauthorized source. The warranty is not transferable from the original purchaser.
4. Any physical damage to any of components or any accessory after purchase.
5. Any modifications to any of the components.
6. Any corrosion including salt water.

REGULATORY WARNINGS

FCC WARNING
Title 47 Subpart, 15.105(b)
Note: This equipment has been tested and found to comply with the limits for a class B digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference in residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio television reception, which can be determined by tuning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
  Consult the dealer or an experienced radio/TV technician for help

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>