MPW-56 Laboratory Centrifuge User Manual
- August 20, 2024
- MPW
Table of Contents
- MPW-56 Laboratory Centrifuge
- Symbols used in the manual and on the device
- Application
- Technical data
- Installation
- Safety notes
- Product description
- Centrifuging
- Maintenance
- Troubleshooting
- Guarantee
- Transport and storage
- Disposal
- List of changes in the manual
- Manufacturer’s info
- Annexes
- Documents / Resources
20056.EN rev.11
USER MANUAL
MPW-56 Laboratory Centrifuge
MPW-56
Read before use!
Serial number of centrifuges: ………………………
For centrifuges with serial no (SN): 10056181824 – ….
This manual was prepared with special care. MPW MED. INSTRUMENTS may change
the manual at any time and without notice because of improvements,
typographical errors, or improvements to facilities
All rights reserved. No part of this User Manual may be modified, distributed,
published, or reproduced without the prior permission of MPW MED. INSTRUMENTS.
You can find the current version of the user manual on our website under:
www.mpw.pl DOWNLOAD section (one should choose demanded
language version of website).
Symbols used in the manual and on the device
Symbol
|
Explanation
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| WARNING!
Warning of potential injury or health risk
| WARNING!
Risk of crushing injury
| DANGER!
Risk of electric shock with potential for severe injury or death as a
consequence
| DANGER!
Biohazard with potential for risk to health or death as a consequence
| DANGER!
Risk of explosion with potential for severe injury or death as a
consequence
| Symbol identifying a medical device for in vitro diagnostic use
| CE mark
| Symbol informing about the method of disposal
| Please read the instruction manual before you start working with the device
| **** Manufacturer’s data
1.1. Markings on the device
Symbol | Explanation | Location |
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__
| Information about the direction of rotation of the rotor| Under the centrifuge lid
__
| Reminder for proper rotor maintenance and Information about correct and incorrect filling of rotors| Under the centrifuge lid
Attention ! Before emergency opening the cover, switch off the mains
power switch and disconnect the power cord. Wait 10 min and/or looking
through the sight glass, make sure that the rotor is not rotating.
| Information about the place of danger| On the side of the centrifuge next
to the emergency opening of the lid
CAUTION! __ Tighten the rotor fixing screw with
the provided key.| Information reminding about the proper tightening of the
rotor screw| Under the centrifuge lid
Application
- The MPW-56 centrifuge is a bench-top non-automatic laboratory centrifuge.
- The device is intended for In Vitro Diagnostics (IVD). This means that it is an in vitro diagnostic medical device – in accordance with the Regulation 2017/746 of the European Parliament and of the Council (EU) of 5 April 2017 on in vitro diagnostic medical devices and repealing Directive 98/79/EC and Commission Decision 2010 /227/EU.
- The centrifuge is used to separate aqueous solutions and suspensions of samples with a density not higher than 1.2g/cm3 taken from human, animal and plant organisms into components of different densities under the influence of centrifugal force, in order to provide information about their biological state and to other analytical work.
- The design of the centrifuge ensures ease of use, safe operation and a wide range of applications in medical, biochemical and other analysis laboratories.
- The centrifuge is not biotight, therefore, when centrifuging preparations that require biotightness, containers and rotors with a biotightness certificate should be used.
Technical data
manufacturer| “MPW MED. INSTRUMENTS” SPÓŁDZIELNIA PRACY
ul. Boremlowska 46, 04-347 Warszawa
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type| MPW − 56
cat. no (REF)| 10056/12-56
mains range voltage (L1+N+PE)| 100V -5% ÷ 230V +10%
frequency| 50/60 Hz
maximum power consumption| 70W
overcurrent protection| fuse WTA-T 3,15A 250V
maximum capacity| 120 ml
maximum speed – RPM| 6000
maximum acceleration – RCF [ x g ]| 3341
kinetic energy (max.)| 2400 J
time range| 00:15÷ 99:59 [min:sec.], step 1 s.
electromagnetic compatibility| according to EN 61326-2-6:2006
Degree of protection
(according to PN-EN 60034-5:2021-01)| IP 20
protection zone| 300 mm
dimensions|
height (H)
width (W)
depth (D)| 180 mm
220 mm
270 mm
noise level| 56 dB
weight| approx. 4 kg
3.1. Environmental conditions
- The device may only be used indoors.
- The permissible ambient temperature is 2°C to 40°C.
- Maximum allowed relative humidity 80% at temperature up to 31°C decreasing linearly to 50% relative humidity at 40°C.
- The mains voltage fluctuations must not exceed ± 10% of the nominal voltage.
- Maximum altitude 2,000 m above sea level.
- Overvoltage category II.
- Pollution degree 2.
Installation
4.1. The contents of the package
name | pcs | catalogue number |
---|---|---|
Centrifuge MPW-56 | 1 | 10056/12-56 |
Rotor fixing screw | 1 | 17167 |
Rotor key | 1 | 17099T |
Spanner for emergency opening of the cover | 1 | 17162 |
Power cord 230V / 120V | 1 | 17866/17867 |
Fuses WTA-T 3,15 A 250 V | 2 | 18676 |
Technical vaseline 20ml | 1 | 17201 |
User manual | 1 | see page 1 |
4.2. Other accessories
Catalog no……………..Specification
16150 Hematocrit reader – round
4.3. Location selection
__
| WARNING! Risk of damage to the device.
▪ The table intended for the centrifuge operation should be adapted to the
weight of the device, clean, stable and free from vibrations, and have a flat,
levelled top.
▪ In accordance with the EN 61010-2-020 standard, leave a safety distance of
30 cm from the operating device. Keep a distance from walls and other devices.
Do not place any objects in this area.
▪ The centrifuge should be positioned so that access to the mains switch is
not difficult.
▪ Do not use the device near strong, unshielded, high-frequency
electromagnetic sources as they may interfere with its proper operation.
▪ Do not install the centrifuge near heat sources (e.g. radiators).
▪ Avoid direct sunlight.
▪ Ensure adequate ventilation of the room.
---|---
| WARNING! Risk of injury or damage to the device.
▪ After changing the storage location of the device (from cold to warm),
wait until the device warms up to ambient temperature to avoid damage to
electronic components due to condensation.
▪ It is important to allow enough time for the device to dry before restarting
it (min. 4 hours).
▪ Lifting and carrying the device may result in injuries due to its heavy
weight.
▪ The centrifuge should be lifted and transported with a sufficient number of
people (min. 2). Use a transport aid to move the centrifuge.
▪ Lift the device from below, near its feet.
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| WARNING! Risk of electric shock or fire.
▪ The centrifuge may only be operated in a building that complies with
applicable national regulations and standards. In particular, it must be
ensured that power supply circuits located upstream of the device’s internal
protection are not loaded in an unauthorized manner. This can be ensured by
using additional interrupters or other suitable fuse elements in the building
installation.
▪ The voltage and frequency of the power source must comply with the
requirements specified on the device nameplate.
▪ The power socket must be earthed with a protective conductor (PE).
▪ During operation, there must be easy access to the power switch and the
device that cuts off the electrical network (e.g. residual current device).
▪ Only the power cord included with the centrifuge can be used.
▪ Before turning on the device, make sure it is properly connected to the
power source.
- Open the package.
- Remove the centrifuge from the box and remove the foil (keep the packaging and packing material for service shipment).
- Place the device on a suitable laboratory table.
4.5. Centrifuge installation
- Check whether the mains voltage and frequency meet the requirements given on the nameplate of the device.
- Connect the power cord to the centrifuge power socket (on the rear wall of the centrifuge) and to the power source.
4.6. Starting the centrifuge
- Wait at least 4 hours for the unit to reach ambient temperature to avoid compressor failure or damage to electronic components due to condensation.
- Turn on the centrifuge power using the mains switch located on the side wall of the device.
- Open the cover according to the section Opening and closing the cover.
- Install the rotor according to the section Placing the rotor and accessories in the centrifuge.
- Set centrifugation parameters according to the sections Centrifuging.
4.7. Opening and closing the cover
ATTENTION !
- The cover can only be opened when the centrifuge is at rest (the rotor is not rotating).
- Centrifugation can only be started with the lid closed.
WARNING! Risk of injury.
- Do not put your hands between the cover and the housing when closing the centrifuge cover.
- Press the COVER button to open the cover.
- To close the lid, press it down with both hands until the lock engages.
4.8. Current protection
The centrifuge is equipped with thermal current protection. Fuse is
situated in the plug-in socket unit at back wall of the centrifuge.
Safety notes
5.1. General remarks
- The laboratory centrifuge may be operated only by qualified laboratory personnel, after reading the operating manual.
- The operating instructions are part of the product.
- The operating manual should always be kept in the vicinity of the centrifuge.
- The centrifuge cannot be operated contrary to its purpose.
- If the centrifuge is used in a manner inconsistent with the manufacturer’s guidelines, the safety of its use may be impaired.
- For centrifugation in the centrifuge, only containers and inserts provided in the list of equipment and centrifuge tubes, the diameter, length and strength of which are appropriate, should be used. The use of test tubes not included in the list should be agreed with MPW MED. INSTRUMENTS or its authorized representatives.
- Pay attention to the quality and appropriate thickness of the glass test tubes walls. Glass tubes should be centrifuge tubes, and their use in the centrifuge should be made dependent on the following guidelines:
glass tubes| max RCF in angular rotors
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5-10 ml| 3000 x g
30-100 ml| spinning not allowed - Weighing the filled test tubes into the rotor is recommended. This will allow to minimize the differences in mass between them, and as a result to avoid the negative impact of vibrations on the engine suspension and to reduce noise levels during the operation of the centrifuge.
5.2. Placing the rotor and accessories in the centrifuge
****| ▪ Connect the centrifuge to the power supply (mains socket at the back
of the centrifuge).
▪ Turn on the centrifuge (switch on the side of the centrifuge).
▪ Open the cover of the centrifuge by pressing the COVER key. Before
installing the rotor, check that the rotating chamber is free from any
contamination. If there is dust, glass splinters, liquid residues, etc.,
remove them.
▪ The rotor can fall if not handled properly, therefore it should always be
handled and placed in the centrifuge using both hands.
▪ Place the rotor on the motor axis by sliding it onto the cone as far as it
will go (keeping the coaxiality between the rotor and the motor axis).
▪ Screw the screw fixing the rotor into the motor axis (clockwise), and then
tighten it firmly with the rotor key.
▪ Fill the rotor with containers / hangers / test tubes according to
recommendations in section Filling the rotor.
▪ In order to replace the rotor, first remove the tubes and containers from
it, unscrew the screw fixing the rotor with the enclosed rotor key,
counterclockwise, then using both hands, grab the rotor on opposite sides and
remove it from the motor axis.
▪ Install another rotor as described above instructions.
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5.3. Filling tubes
| ▪ Fill test tubes outside the centrifuge.
---|---
▪ If the manufacturer of the test tube has not specified the maximum level,
fill the testtubes so that the centrifuged substance does not run out of the
vessel during centrifugation. To do this, use the formula below:
5.4. Filling the rotor
| CAUTION!
▪ Angle rotors must be used with a suitable cover which must be screwed
securely onto the rotor. The rotor and the cover are marked with the same
catalog number (REF) to eliminate the risk of incorrect selection when you
have several types of rotors.
---|---
| ▪ Check that the impeller is seated correctly and firmly bolted to the motor
shaft.
▪ Do not exceed the maximum rotor load (information is provided on the rotor).
An example of the marking on the angular rotor: MAX. 24×2,4g – means the
possibility of placing 24 test tubes in the rotor, each weighing 2.4 g.
▪ To ensure symmetrical loading, insert test tubes of the same type and weight
in pairs into opposite openings of the rotor. If reduction inserts are used,
they should also be placed in the holes opposite to each other in pairs of the
same type.
Examples of correct and incorrect arrangement of test tubes in the rotor: 5.5. Safety hints
__
| ROTOR MAINTENANCE
▪ In order to increase the durability of gaskets, threaded places, rotor
pins, undercuts for pins in containers, they must be cleaned, and then it is
necessary to lubricate them with the technical petroleum jelly supplied with
the device (catalog number 17201).
▪ Use only accessories that are in good technical condition.
---|---
__
| HU EQUIPMENT MAINTENANCE
▪ Make sure the sealing rings (rubber) are lightly coated with grease to
maintain tightness. Use high vacuum silicone grease, eg type “C” by LUBRINA.
__
| HAZARDOUS MATERIALS
▪ Infectious materials should be centrifuged only in containers / rotors
with covers.
▪ It is not allowed to centrifuge toxic or infectious materials if the rotor
or test tube seal is damaged.
▪ Appropriate disinfection procedures should always be carried out, if
hazardous substances have contaminated the centrifuge or its accessories.
__
__
__
| EXPLOSIVE, FLAMMABLE MATERIALS
▪ It is not allowed to centrifuge explosive and inflammable materials.
▪ Do not centrifuge substances that could create a potentially explosive
atmosphere as a result of the high energy supply during centrifugation.
▪ The centrifuge must not be used in an explosive atmosphere.
▪ It is not allowed to centrifuge materials that may generate flammable or
explosive mixtures when exposed to air.
5.6. Operating conditions
__| GENERAL REMARKS
▪ Only original equipment of centrifuges and spare parts should be used.
▪ In case of a malfunction of the centrifuge, the MPW MED factory service
should be used. INSTRUMENTS or its authorized representatives.
▪ It is not allowed to start the centrifuge if it is not installed correctly
or the rotor and accessories are not properly mounted.
▪ The centrifuge must not be transported with the rotor installed on the motor
shaft.
▪ Fill the rotor equipment to the same weight in order to prevent unbalance of
the centrifuge (point Filling the rotor).
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__| START-UP
▪ Before switching on the device, carefully read all sections of this manual
in order to ensure the correct operation of the device and to avoid damage to
the device or its accessories.
__| CENTRIFUGAL SUBSTANCES
▪ Rotors are designed for centrifuging liquids with an average density of 1.2
g / cm3 or less. This applies to centrifugation at maximum speed. If liquids
with a higher density are to be used, be sure to enter the density value in
the PARAM / DENSITY
tab in order to reduce the available spin speed.
5.7. Equipment life
- Each spin cycle in which the rotor has accelerated and decelerated is considered a duty cycle, independent of speed and duration.
- Do not use the equipment after the allowable number of cycles or after the maximum service life has passed – 5 years.
5.8. Work safety
The centrifuge should be inspected by an authorized service at least once a
year (after the warranty period).
Special circumstances, e.g., corrosive environment, may be the reason for more
frequent checks. Tests should end with issuing a validation protocol, which
specifies checking the technical condition of a laboratory centrifuge.
It is recommended to create a document that records all repairs and
inspections. This document should be kept in the place where the centrifuge is
used.
| CONTROLS CONDUCTED BY THE OPERATOR
▪ The operator must pay attention to the fact that the parts of the
centrifuge, important from the safety point of view, are not damaged. This
remark applies to:
---|---
▪ Centrifuge accessories, especially structural changes, corrosion, initial
cracks, abrasion of metal parts.
▪ Bolted connections.
▪ Inspection of rotor and container seals, if any. Particular attention should
be paid to rubber elements (seals). In the event of any damage or visible
structural changes, they should be immediately replaced with new ones.
▪ Control of the performance of annual post-warranty inspections of the
technical condition of the centrifuge.
▪ During centrifugation, it is not allowed to lift, shift the centrifuge or
rest on it.
▪ During centrifugation one must not stay in the safety zone, i.e., 30 cm
distance around the centrifuge, nor leave any objects, e.g., glass vessels,
inside this zone.
▪ It is not allowed to put any objects on the centrifuge.
| OPENING THE COVER DURING SPINNING
▪ It is not allowed to use the emergency cover opening during centrifuging,
because it may result in loss of health or life.
| HANDLING OF ROTORS
▪ It is not allowed to use accessories (rotors, lids, containers, hangers and
round carriers) with signs of corrosion or other mechanical damage.
▪ It is not allowed to centrifuge substances of high corrosive aggressiveness,
which may damage the materials and reduce the mechanical properties of rotors,
buckets and round carriers.
▪ It is not allowed to centrifuge rotors with removed or loose covers.
5.9. Residual risk
The centrifuge is built according to the state-of-the-art and the recognized
safety regulations.
Nevertheless, still remain some level of residual risk due to improper
operation and malfunctions. It is possible to decrease residual risk by
strictly applying user manual conditions and correcting malfunction which
could threaten safety, immediately
5.10. Obligation to report a serious device incident
Any serious incident related to the device should be reported to the
manufacturer and the competent authority of the Member State where the user or
patient resides.
Product description
6.1. Product Design and Appearance
The new generation of laboratory centrifuges “MPW MED. INSTRUMENTS” is
equipped with modern microprocessor controllers, very durable and quiet
brushless asynchronous motors and equipment that meets modern user
requirements. The centrifuge has rigid self-supporting structure. Housing was
made of ABS type plastic. Cover is fixed on steel axles of hinges and from the
front is locked with electromagnetic lock blocking possible opening during
centrifugation. Rotation chamber casing was made of thick steel sheet. The
rotation chamber is made of plastic. Rotors are from aluminum and reductive
inserts from the polypropylene. Front and rear view of the MPW-56 centrifuge
- Centrifuge lid
- Inspection glass (to control the rest condition of the rotor)
- Place for emergency opening of the cover
- Name plate
- Control panel (display and control of the centrifuge operation)
- Main’s switch
- Centrifuge power socket (with fuse socket)
6.2. Name plate
The data concerning the device should be read from the rating plate located on
the rear wall of the centrifuge (the picture below is an example).
- Centrifuge model
- Catalog number
- Maximum speed
- Rated voltage
- Maximum rated power
- Kinetic energy
- Serial number
- Approval marks and symbols (explained in chapter 1)
- Rated frequency
- Current protection
- Manufacturer’s logo
- Manufacturer’s information
- Information about the refrigerant (refrigerated centrifuges only)
- Density of centrifuged substance
- UDI code carrier – data matrix (AIDC) with human-readable presentation (HRI)
- Date of production
6.3. Control device
The microprocessor setup of the control applied to the centrifuge is ensuring
broad chances to give and of the realization of work parameters, it is:
- selection of rotational speed within 100 ÷ 6000 rpm at 100 rpm interval.
- centrifugation time within 15 sec ÷ 60 minutes at 1 sec interval.
6.4. Setting parameters
Data setting and read-out system forms hermetically closed keyboard with
distinctly accessible operation points. Easily readable displays signaling
individual performed operations facilitate operator’s programming and
recording of parameters and condition of the centrifuge.
6.5. Safety features
Cover lock
The centrifuge can be started only with properly closed cover. The cover can
only be opened after the rotor has stopped. In case of emergency opening of
the cover during operation, the centrifuge will be immediately switched off
and the rotor will be braked to a complete stop. When the cover is open (the
COVER diode is on), the drive is completely disconnected from the power
supply, which makes it impossible to start the centrifuge.
Rest state inspection
Opening of the centrifuge’s cover is possible only with the rotor in the state
of rest. This state is being checked by the microprocessor which recognizes
and signals with S sign on the display the rest state prior to opening the
cover.
6.6. Increase a temperature
In uncooled centrifuges, the temperature in the rotor chamber, rotor and
sample can increase to above 40°C, based on the run time, g-force (rcf)/speed
and ambient temperature.
Centrifuging
Power switching ON/OFF is carried out with master switch situated on the side
wall of the centrifuge.
All settings on the centrifuge are done by means of the control panel.
7.1. Control panel
The control panel located on the front wall of the casing is used to control
the operation of the centrifuge.
| Start centrifuging| Blinking of the LED diode next to the START key
indicates the rotation of the rotor.
The centrifuge can be started if:
▪ the cover is closed (a dot will appear on the display,
▪ the LED diode on the COVER key is off
---|---|---
| Stop centrifuging| Interrupt the centrifugation at any time and break the
rotor. After pressing the key, the display shows the arrow ↓ indicating the
rotor braking and the number of the performed braking characteristics.
– end of the rotor braking process – the S (Stop) sign lights up on the
display, which also signals this state with a sound
| Cover opening| Opening the cover or its incorrect closing is signaled by the
diode lighting, the key is active only when the rotor is not rotating. The
cover can be opened only when the rotor stops, the S symbol will be displayed
on the display and the centrifuge signals the possibility of opening the cover
with five short beeps.
ATTENTION! The centrifuge cannot be opened when the = sign, signaling the
possibility of changing the parameter value, is active, even despite the
stopped rotor.
| Increase / decrease values| ▪ The function key fields are used to change the
program as well as to set their individual parameters such as: speed, RCF,
time, acceleration and deceleration characteristics.
▪ After pressing the key corresponding to the called function, the equal sign
“=” appears on the display instead of the colon “:” after the letter
corresponding to the given function. It means that the value of a given
parameter can be changed by buttons: down arrow or up arrow.
▪ The possibility of changing the parameter value is signaled by the “=” sign
and is active for three seconds. This is the time when you should start
setting the desired value. Three seconds after setting the desired value of a
given parameter, this value will be saved in the program or after selecting a
given program it will be set as active.
| Spin speed / RCF| ▪ change the spin speed
▪ pressing the key again will switch the programming mode from setting speed
to setting RCF value
| Spin time| ▪ Programming the centrifugation time (from 15s to 99 mins 59s,
step 1s).
▪ Pressing the button once causes switching to the time programming mode, the
tens of minutes digit start flashing, it can be changed in step 1 using the
buttons.
▪ Successive pressing of the key causes the movement between the tens of
minutes digit, minutes digit, tens of seconds digit and the second digit, the
selected digit flashes and can be set by means of buttons .
▪ No action for 3 seconds causes the exit from the time programming mode and
saving the preset setting.
7.2. Display
The centrifuge has readable display LCD, on which are showing information
being referred to the actual condition of the system.
The information about the centrifuge type, program version and internet
address are displaying at once after switching supply on for three seconds.
The program parameters cannot be changed during the centrifuge operation, but
its further implementation can be interrupted by pressing the STOP key .
7.3. Spin starts
After familiarizing yourself with the operating elements and preparing the
centrifuge for operation, set the speed and time, then close the cover and
press the START key . The centrifuge starts and carries out the set
parameters.
7.4. Spin stops
The centrifugation is stopped automatically after the execution of the
program. If you want to terminate the execution of a given program earlier,
you can do it by pressing the STOP key . After finishing work, remember to
turn off the centrifuge power supply with the main switch located on the side
of the centrifuge.
7.5. Mathematical relations
7.5.1. RCF – relative centripetal force
RCF acceleration is the acceleration generated by the rotary motion of the
rotor acting upon tested product and it can be calculated according to the
formula: Depending on the distance of particles of the tested product from the
axis of rotation, one can establish with use of the above formula the minimum
RCF, average RCF or maximum RCF. On the basis of pre-set RCF value and given
radius of the bottom of the bucket one can calculate with it the rotational
speed to be set in the program of centrifuging. Selection of the time of
sedimentation and the RCF value shall be carried out experimentally for any
given product.
Once every 100 rpm, an electronic circuit automatically calculates and
displays RCF value. In order to program required RCF value one shall use
nomogram or change the rotational speed, matching displayed value to required
acceleration value.
7.5.2. Nomogram of relationship – rotational speed/centrifuging radius/RCF
The dependence nomogram – speed / radius / RCF is included in the appendix to
this manual.
7.5.3. Maximum load
In order to avoid overloading of the rotor one shall observe maximum load
which is recorded on every rotor. Maximum permissible load is reached when all
test-tubes are filled with the fluid with 1.2 g/cm3 density.
If density of the centrifuged liquid is higher than 1.2 g/cm3 , then test-
tubes could be filled only partially or one shall limit operation speed of the
centrifuge, which is being calculated from the formula:
Maintenance
8.1. Cleaning of the centrifuge
| ▪ Pull the mains plug before cleaning.
▪ Before any cleaning or decontamination process other than that is
recommended by the manufacturer, the user has to ask the manufacturer if the
planned process does not damage the device
▪ For cleaning, water with soap or other water-soluble mild detergent shall be
used.
▪ One should avoid corrosive and aggressive substances.
▪ It is prohibited to use alkaline solutions, inflammable solvents or agents
containing abrasive particles.
▪ Do not lubricate the centrifuge motor shaft.
▪ The unused centrifuge should have cover opened.
Once a week
Using wiping cloth, remove condensate or residues of the products from the
rotor chamber.
Once a month
▪ Check the rotor fixing screw thread. In case of damage, replaced it.
▪ Check the centrifuging chamber whether it is damaged. In case of damage, it
cannot be longer put into operation. Notify authorized service workshop.
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8.2. Maintenance of centrifuge elements
| ▪ In order to increase the durability of threaded places, they should be
lubricated with technical petroleum jelly.
▪ Make sure that the sealing rings (rubber) are covered with a thin layer of
technical petroleum jelly in order to maintain tightness (catalog number 17201
– element of basic equipment).
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Cleaning of the accessories
| ▪ In order to ensure safe operation, one shall carry out in regular way
periodical maintenance of the accessories.
▪ Rotors, buckets, and round carriers have to withstand high stresses
originating from the centrifugal force. Chemical reactions as well as
corrosion (combination of variable pressure and chemical reactions) can cause
destruction of metals. Hard to observe surface cracks increase gradually and
weaken material without visible symptoms.
▪ In case of observation of surface damage, crevice, or other change, as well
as the corrosion, the given part (rotor, bucket, etc.) shall be immediately
replaced.
▪ Rotor fixing screw, containers and reducer inserts must be cleaned regularly
to prevent corrosion.
▪ Cleaning of the accessories shall be carried out outside of the centrifuge
once every week or still better after each use. For cleaning them one should
use neutral agent of pH value 6÷8. It is forbidden to use alkaline agent of pH
8. Then, those parts shall be dried using soft fabric or in the chamber drier at ca. 50°C.
▪ Angle rotor should be placed on a fabric with holes facing down, for effective drying.
▪ Do not use bleach on plastic parts of the rotor.
▪ In this way, the useful service life of the device is substantially increased and susceptibility to corrosion is diminished. Accurate maintenance increases the service life as well and protects against premature rotor failures.
▪ Do not use bleach on plastic parts of the rotor.
▪ According to laboratory standards, minimize the immersion time in each solution.
▪ Especially prone to the corrosion are parts made of aluminium.
▪ Corrosion and damages resulting from insufficient maintenance could not be subject of claims lodged against the manufacturer.
▪ The unused rotor should have the lid removed.
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HS accessories maintenance (HU):
| ▪ Check the general condition of seals.
▪ Make sure that rubber O-rings are lightly coated with silicone grease. Use
high vacuum grease, e.g., type „C” by LUBRINA.
▪ In order to maintain hermetic sealing, it is recommended to replace the
sealing rings after each autoclaving.
▪ Store hermetically sealed rotors and buckets with the lids removed.
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8.3. Sterilization
Plastics – legend to abbreviations
PS | polystyrene |
---|---|
SAN | styrene-acrylonitrile |
PMMA | polymethyl methacrylate |
PC | polycarbonate |
PVC | polyvinyl chloride |
POM | acetal polyoxymethylenel |
PE-LD | low density polyethylene |
PE-HD | high density polyethylene |
PP | polypropylene |
PMP | polymethylpentene |
ECTFE | ethylene/chlorotrifluoroethylene |
ETFE | ethylene/tetrafluoroethylene |
PTFE | polytetrafluoroethylene |
FEP | tetrafluoroethylene/perfluoropropylene |
PFA | tetrafluoroethylene/perfluoroalkylvinylether |
FKM | fluorcarbon rubber |
EPDM | ethylene propylene diene |
NR | natural rubber |
SI | silicon rubber |
One can use all standard disinfectants. Centrifuges and devices are made of different materials, one should consider their variety.
| radiation β radiation γ
25 kGy| C 2 H 4 O
(ethylene oxide)| formalin, ethanol
---|---|---|---
PS| ●| ○| ●
SAN| ○| ●| ●
PMMA| ●| ○| ●
PC| ●| ●| ●
PVC| ○| ●| ●
POM| ●| ●| ●
PE-LD| ●| ●| ●
PE-HD| ●| ●| ●
PP| ●| ●| ●
PMP| ●| ●| ●
ECTFE, ETFE| ○| ●| ●
PTFE| ○| ●| ●
FEP, PFA| ○| ●| ●
FKM| ○| ●| ●
EPDM| ○| ●| ●
NR| ○| ●| ●
SI| ○| ●| ●
●| may be used
○| cannot be used
In the centrifuge, disinfectants and cleaning agents generally used in medical care should be used (e.g., Aerodesina-2000, Lysoformin 3000, Melseptol, Melsept SF, Sanepidex, Cutasept F).
8.4. Autoclaving
- Rotors, buckets, and round carriers can be sterilized in autoclave with temperature 121°C during 20 min (215 kPa), unless otherwise specified in the OPTIONAL ACCESSORY.
- During sterilization (autoclaved) by means of steam one should consider temperature resistance of individual materials.
- Deformation of the accessories (carriers or lids made of plastic) may occur during autoclaving.
- Do not autoclave disposable materials (e.g., tubes, cyto-container).
- The life of the accessory depends on the frequency of autoclaving and use.
- Autoclaving reduces lifespan of plastic components. They should be replaced if any signs of damage are visible, including a change in colour or shape or when leakage etc.
- Pressure in closed containers can cause plastic deformation or explosion.
- Prior to autoclaving the rotors and accessories, thoroughly wash and rinse with distilled water.
- Never exceed the permissible autoclaving temperature and time.
- If you want to keep the hermetic seals, replace the sealing rings after each autoclave.
Chemical resistance of plastics
| autoclaving
121 °C, 20 min| | autoclaving
121 °C, 20 min|
---|---|---|---|---
PS| ○| PMP| ●
SAN| ○| ECTFE, ETFE| ●
PMMA| ○| PTFE| ●
PC| ●| FEP, PFA| ●
PVC| ○ 1)| FKM| ●
POM| ●| EPDM| ●
PE-LD| ○| NR| ○
PE-HD| ○| SI| ●
PP| ●|
●| may be used
○| cannot be used
1)| Except PVC hoses which are resistant to the steam sterilization in the
temperature 121°C.
8.5. Chemical resistance
Chemical resistance of plastics
| aldehydes| cyclic alcohols| esters| ether| ketones| strong or concentrated
acids| weak or diluted acids| oxidizing substances| cyclic hydrocarbons|
ahs| haloid hydrocarbons| alkalis
---|---|---|---|---|---|---|---|---|---|---|---|---
PS| ○| ●| ○| ○| ○| ○/●| ○/●| ○| ○| ○| ○| ●
SAN| ○| ●| ○| ○| ○| ○| ○/●| ○| ○| ○| ○| ●
PMMA| ○/●| ●| ○| ○| ○| ○| ○/●| ○| ○/●| ○| ○| ○
PC| ○/●| ●| ○| ○| ○| ○| ○/●| ○| ○/●| ○| ○| ○
PVC| ○| ●| ○| ○| ○| ●| ●| ○| ●| ○| ○| ●
POM| ○/●| ●| ○| ●| ●| ○| ○| ○| ●| ●| ●| ●
PE-LD| | ●| ●| ●| ○/●| ●| ●| ○| ●| ●| ●| ●
PE-HD| ●| ●| ○/●| ○/●| ○/●| ●| ●| ○| ●| ○/●| ○/●| ●
PP| ●| ●| ○/●| ○/●| ○/●| ●| ●| ○| ●| ○/●| ○/●| ●
PMP| ○/●| ●| ○/●| | ○/●| ●| ●| ○| ○/●| ○| ○| ●
ECTFE ETFE| ●| ●| ●| ●| ○| ●| ●| ●| ●| ●| ●| ●
PTFE FEP
PFA
| ●| ●| ●| ●| ●| ●| ●| ●| ●| ●| ●| ●
FKM| ●| ○| ○| ○| ○| ○| ●| ○/●| ○/●| ○/●| ○/●| ○/●
EPDM| ●| ●| ○/●| ○| ○/●| ●| ●| ○/●| ○| ○| ○| ●
NR| ○/●| ●| ○/●| ○| ○| ○| ○/●| ○| ○| ○| ○| ●
SI| ○/●| ●| ○/●| ○| ○| ○| ○/●| ○| ○| ○| ○| ○/●
●| very good| Permanent action of the substance does not cause damage through
30 days. The material is able to be resistant through years
○/●| good to limited| Continuous action of the substance causes insignificant
and partly reversible damage through the period of 7-30 days (e.g., puffing
up, softening, reduced mechanical durability, discoloring).
○/●| limited| The material should not have the continuous contact with the
substance. The immediate occurrence of damage is possible (e.g., the loss of
mechanical durability, deformation, discoloring, bursting, dissolving).
Rubber inserts shall be exactly cleaned or possibly replaced. Centrifuges and
accessories are made of different materials. ”
Do not use bleach on plastic parts of the rotor.
| DANGER!
MPW accessories are not biotight. For centrifuging infectious materials, it
is necessary to use hermetically closed tubes meeting demands of biotightness,
in order to prevent germs migration into the centrifuge and beyond it.
---|---
| User is responsible for proper disinfections of the centrifuge if some
dangerous material was spilled inside or outside of the centrifuge. During the
above mentioned works one must wear safety gloves.
Troubleshooting
9.1. Correction of errors
Majority of faults could be removed by switching the centrifuge OFF and then
ON. After switching the centrifuge ON, there shall be displayed parameters of
the recently implemented program and sound signals comprising four successive
tones shall be generated. In the case of short-duration power failure the
rotor is decelerate.
Please find below the most frequent faults and their repair methods.
1. Lack of the display: | Remedies: |
---|---|
Is mains socket live ? | Check mains socket fuse. |
Is supply cable plugged into socket ? | Plug correctly supply cable. |
Is input fuse good ? | Replace input fuse (rated data on rating plate). |
Is master switch switched ON ? | Switch ON power supply. |
Above was checked and still there is not display active. | Call service. |
2. Centrifuge does not start: | Remedies: |
START key pushing does not generate reaction or single tone only | _Call |
service_
P message is displayed| Call service
LED diode of cover is shining| Close cover. The lock has to be locked
with typical sound. He has to the sign of the dot appear on the display.
If the diode is not switching off one shall call service.
LED diode of “Start” key is shining| Switch power supply OFF/ON. If fault
still persists, then call service.
The digit of display parameters is blinking| Push the “Stop” key which
has been recorded program. If fault still persists, then call service.
3. Centrifuge starts but does not accelerate| Remedies:
E symbol displayed after stopping. Drive overload| Wait for 15
minutes and switch again after opening and closing the cover.
4. One cannot open the cover:| Remedies:
With the attempt opening cover is audible buzzing of the lock.| One
should lift up till the yellow LED ”Cover” is switching on. Failed spring of
cover lifting or bended the lock striker. One should bend the striker or
call service.
LED diode “Cover” is not shining and the centrifuge not swirling.| Lock
is failed. Call service.
9.2. Emergency cover release
| EMERGENCY COVER RELEASE
Attention! The cover may be opened in emergency only when the rotor is at
rest.
Before emergency opening the cover, switch off the mains power switch and
disconnect the power cord. Wait 10 min and/or looking through the sight glass,
make sure that the rotor is not rotating.
To do this, insert the key for emergency opening of the cover (catalog number
17162) into the hole on the right side of the housing, and then push it until
the lock is released and the cover is opened.
The emergency opening of the cover can be used e.g., in the event of a power
failure, failure of the control panel, etc.
---|---
Guarantee
Manufacturer grants to the Buyer the guarantee on conditions specified in the
Guarantee Certificate. Buyer forfeits the right to guarantee repair when using
the device inconsistently with the User manual provisions, when damage results
from the User’s fault.
Repairs should be carried out in authorized service workshops, granted with
the MPW Certificate.
The centrifuge shall be sent to repair after decontaminating disinfections.
Information about authorized service workshops could be obtained from the
Manufacturer.
| Guarantee period amounts to 24 months (unless otherwise specified in the
purchase documents).
Guarantee conditions are described in guaranteed card.
The service life of the centrifuge specified by the manufacturer amounts to 10
years.
After 24 months from the start of the warranty period (date of purchase), a
technical inspection of the centrifuge should be carried out (validation) by
an authorized service of the manufacturer. Subsequent inspections should be
carried out at annual intervals.
Maximum period of storage of not used centrifuge amounts to 1 year. After this
period, a service authorized by manufacturer should carry out technical
inspection of the centrifuge.
Manufacturer reserves the right to make technical changes in manufactured
products.
---|---
Transport and storage
- Store the device only in a closed and dry room.
- Remove rotor from centrifuge before transport.
- Use the original packaging and transport protection for transport.
11.1. Transport and storage conditions
| Storage (in the package)| Storage (without the package)|
Transport
---|---|---|---
Temperature| -25 ÷ +55 °C| -5 ÷ +45 °C| -25 ÷ +60 °C (general)
-20 ÷ +55 °C (air)
Relative humidity| 10 ÷75 %| 10 ÷75 %| 10 ÷75 %
Pressure| 70 ÷ 106 kPa| 70 ÷ 106 kPa| 30 ÷ 106 kPa
Disposal
- Dispose of the device in accordance with the applicable legal regulations in the country of use.
- In the countries of the European Community, the disposal of electrical equipment is regulated under the EU Directive 2012/19/EU on waste electrical and electronic equipment (WEEE).
- According to these regulations, centrifuges may not be collected together with municipal or household waste.
- Disposal regulations in individual EU countries may differ. In case of doubt, please contact the supplier of the device.
List of changes in the manual
Rev. | Release date | Description of changes |
---|---|---|
9 | 03.04.2023 | Addition of markings used in the manual and on the device. |
Update of nameplate, CE declaration and equipment lists. Updating records
regarding the intended use and disposal of the product.
10| 16.06.2023| Updating of the description in the technical data table.
Updating the CE declaration of conformity, equipment list and nameplate.
11| 10.01.2024| Updated “Installation” chapter, equipment list and nameplate.
Manufacturer’s info
“MPW MED. INSTRUMENTS” SPÓŁDZIELNIA PRACY
Boremlowska 46 Street
04-347 Warsaw
tel. (+48) 22 610 56 67 (sales department – POLAND)
(+48) 22 879 70 46 (sales department – outside POLAND)
(+48) 22 610 81 07 (service)
fax: (+48) 22 610 55 36
e-mail: mpw@mpw.pl
website: www.mpw.pl
000042924 – number of entries in the Waste Database
PL/CA01–01782 – identification number given by Office for Registration of
Medicinal Products, Medical Devices and Biocidal Products.
Distributor’s info
DISTRIBUTOR:…………………….
Annexes
A. Wyposażenie dodatkowe/Optional accessories
WIRNIK / ROTOR
PARAMETRY/PARAMETERS (RCF [x g], Rmax [mm], ∡ [°])
POJEMNIK/BUCKET
WKŁADKA / ADAPTER
[liczba probówek na wirnik/tubes per rotor] PROBÓWKA / TUBE
11140
RPM 6000 RCF 3341 Rmax 83 ∡ 29
13080
14082
[6] BD Vacutainer® (13 x 100 mm), (4-7 ml)
[6] Greiner Vacuette® (13 x 100 mm), (3,5-6 ml)
[6] Sarstedt S-Monovette® (11 x 92 mm), (4,5; 5 ml)
[6] 7 ml probówka szklana (12 x 100 mm)
7 ml glass tube (12 x 100 mm)
RCF max.=3000 RPM max.=5686
[6] 6 ml probówka z pokrywką (11,5 x 92 mm), Sarstedt® 6 ml tube with cap
(11,5 x 92 mm), Sarstedt®
bez wkładki/without adapter
[6] 15046 14 ml probówka z pokrywką (16,8 x 113,7 mm), Sarstedt®
14 ml tube with cap (16,8 x 113,7 mm), Sarstedt®
[6] 15053 10 ml probówka z pokrywką (16 x 106 mm)
10 ml tube with cap (16 x 106 mm)
[6] 15 ml probówka z dnem stożkowym z zakrętką (17 x 120 mm), Falcon®;
[15050], 15ml (17 x 120 mm)
15 ml tube, conical bottom, with cap (17 x 120 mm), Falcon®; [15050] 15ml
Sarstedt®(17 x 120 mm)
[6] BD Vacutainer® (16 x 100 mm), (2,5-11 ml)
[6] Greiner Vacuette® (16 x 100 mm), (7-9 ml)
[6] Sarstedt S-Monovette® (15 x 92 mm), (7,5; 8,2; 8,5 ml)
[6] Sarstedt S-Monovette® (16 x 92 mm), (9; 10 ml)
[6] 15118 10 ml probówka szklana (16 x 100 mm)
10 ml glass tube (16 x 100 mm)
RCF max.=3000 RPM max.=5686
[6] 15 ml Thermo Nalgene® (16 x 113 mm)
15 ml Thermo Nalgene® (16 x 113 mm)
14082+14815 Rmax 69 RCF 2777
[6] BD Vacutainer® (13 x 75 mm), (1,6-5,3 ml)
[6] Greiner Vacuette® (13 x 75 mm), (1-4,5 ml)
[6] Sarstedt S-Monovette® (11 x 66 mm), (1,6; 2; 2,7; 3; 3,1 ml)
[6] Sarstedt S-Monovette® (13 x 65 mm), (2,6; 2,9; 3,4; 3,8 ml)
[6] Sarstedt S-Monovette® (13 x 75 mm), (2,7; 3; 4,3 ml)
[6] 5 ml probówka szklana (12 x 75 mm)
5 ml glass tube (12 x 75 mm)
14815 Rmax 69 RCF 2777
[6] 15121 10 ml probówka z dnem okrągłym i pokywką (17 x 70 mm)
10 ml tube, round bottom, with cap (17 x 70 mm)
[6] Sarstedt S-Monovette® (15 x 75 mm), (4; 4,3; 5,5 ml)
[6] 10 ml Thermo Nalgene® Oak Ridge (16 x 81,5 mm)
11141
RPM 6000 RCF 3341 Rmax 83 ∡ 29
13080
14082
[8] BD Vacutainer® (13 x 100 mm), (4-7 ml)
[8] Greiner Vacuette® (13 x 100 mm), (3,5-6 ml)
[8] Sarstedt S-Monovette® (11 x 92 mm), (4,5; 5 ml)
[8] 7 ml probówka szklana (12 x 100 mm)
7 ml glass tube (12 x 100 mm)
RCF max.=3000 RPM max.=5686
[8] 6 ml probówka z pokrywką (11,5 x 92 mm), Sarstedt®
6 ml tube with cap (11,5 x 92 mm), Sarstedt®
bez wkładki/without adapter
[8] 15046 14 ml probówka z pokrywką (16,8 x 113,7 mm), Sarstedt®
14 ml tube with cap (16,8 x 113,7 mm), Sarstedt®
[8] 15053 10 ml probówka z pokrywką (16 x 106 mm)
10 ml tube with cap (16 x 106 mm)
[4] 15 ml probówka z dnem stożkowym z zakrętką (17 x 120 mm), Falcon®;
[15050], 15ml (17 x 120 mm)
15 ml tube, conical bottom, with cap (17 x 120 mm), Falcon®; [15050] 15ml
Sarstedt®(17 x 120 mm)
[8] BD Vacutainer® (16 x 100 mm), (2,5-11 ml)
[8] Greiner Vacuette® (16 x 100 mm), (7-9 ml)
[8] Sarstedt S-Monovette® (15 x 92 mm), (7,5; 8,2; 8,5 ml)
- probówka niedostępna w ofercie MPW lub dostępny odpowiednik (np:[15050]),
A. Wyposażenie dodatkowe/Optional accessorie s
MPW -56
[8] Sarstedt S-Monovette® (16 x 92 mm), (9; 10 ml)
[8] 15118 10 ml probówka szklana (16 x 100 mm)
10 ml glass tube (16 x 100 mm)
RCF max.=3000 RPM max.=5686
[8] 15 ml Thermo Nalgene® (16 x 113 mm)
15 ml Thermo Nalgene® (16 x 113 mm)
14082+14815 Rmax 69 RCF 2777
[8] BD Vacutainer® (13 x 75 mm), (1,6-5,3 ml)
[8] Greiner Vacuette® (13 x 75 mm), (1-4,5 ml)
[8] Sarstedt S-Monovette® (11 x 66 mm), (1,6; 2; 2,7; 3; 3,1 ml)
[8] Sarstedt S-Monovette® (13 x 65 mm), (2,6; 2,9; 3,4; 3,8 ml)
[8] Sarstedt S-Monovette® (13 x 75 mm), (2,7; 3; 4,3 ml)
[8] 5 ml probówka szklana (12 x 75 mm)
5 ml glass tube (12 x 75 mm)
14815 Rmax 69 RCF 2777
[8] 15121 10 ml probówka z dnem okrągłym i pokywką (17 x 70 mm)
10 ml tube, round bottom, with cap (17 x 70 mm)
[8] Sarstedt S-Monovette® (15 x 75 mm), (4; 4,3; 5,5 ml)
[8] 10 ml Thermo Nalgene® Oak Ridge (16 x 81,5 mm)
11202
RPM 6000 RCF 2616 Rmax 65 ∡ 42
bez pojemnika/without bucket
bez wkładki/without adapter
[12] 2-1,5 ml probówka (10,8×41,8 mm), Eppendorf®; [15011], 2 ml (10,8×41,8
mm); [15128], 1,5ml (10,8×40,5 mm)
14084
[12] 0,5 ml probówka PCR (7,8 x 31 mm)
0,5 ml PCR tube (7,8 x 31 mm)
14133
[12] 0,2 ml probówka PCR (6 x 21,6 mm)
0,2 ml PCR tube (6 x 21,6 mm)
11204
RPM 6000 RCF 2616 Rmax 65 ∡ 51, 32
bez pojemnika/without bucket
bez wkładki/without adapter
[24] 2-1,5 ml probówka (10,8×41,8 mm), Eppendorf®; [15011], 2 ml (10,8×41,8
mm); [15128], 1,5ml (10,8×40,5 mm)
14084
[24] 0,5 ml probówka PCR (7,8 x 31 mm)
0,5 ml PCR tube (7,8 x 31 mm)
14133
[24] 0,2 ml probówka PCR (6 x 21,6 mm)
0,2 ml PCR tube (6 x 21,6 mm)
Suma końcowa
EU DECLARATION OF CONFORMITY
This EU declaration of conformity is issued under the sole responsibility of
the manufacturer.
Manufacturer: “MPW MED. INSTRUMENTS” SPOLDZIELNIA PRACY 46 Boremlowska
Street, 04-347 Warsaw, Poland
The Quality ManagementSystem compiles with the standards: PN-EN ISO
9001:2015, PN-EN ISO 13485:2016
SRN: PL-MF-000032831
Device name: Laboratory centrifuge MPW-56(with the accessory indicated in
the operating instructions provided with the centrifuge)
BASIC UDI-DI: $90538636-IVD-CEN-016-6H
Catalogue numbers: 10056/12-56
The aforementioned device is in conformity with the following EU regulations
and directives:
2017/746 (IVDR)
REGULATION (EU) 2017/746 OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of §
April 2017 ‘on in vitro diagnostic medical devices and repealing Directive
$8/79/EC and Commission Decision 2010/227/EU, including the changes published
prior to the date of this deciaration.
2011/65/EU (RoHS 2)
DIRECTIVE 2011/6S/EU OF THE EUROPEAN PARLIAMENT ANO OF THE COUNCIL of 8
June 2012 on the restriction of the use of certain hazardous substances in
electrical and electronic equipment, including the changes published prior to
the date of this declaration.
Intended purpose: The device is intended for the separation of the
mixtures of the liquid substances derived from the human body, including
bioad, urine, and other body fluids, and for the preparation of the samples
intended for further in vitro diagnostics procedures.
Risk class: Class A (in accordance with the rule § of Annex Vil of
Regulation (EU) 2017/746).
The conformity assessment of the device and accessory has been carried out in
accordance with Article 48(10) of Regulation (EU) 2017/746.
**
Warsaw, 23 January 2023
no. 10.056.160.en**
DECLARATION OF DECONTAMINATION
(repair)
In order to protect our employees please fill out the declaration of
decontamination completely before sending centrifuge to the manufacturer
(repair).
If it is impossible to completely and effectively decontaminate the device, it
should be treated in accordance with the regulations for medical waste.
1. Device:
type: ………………………………………………………………………………………
serial No.: ………………………………………………………………………………
2. Description of decontamination (see user manual)
……………………………………………………………………………………………
3. Decontamination carried out by:
name: ………………………………………………………………………
4. Date and signature:
………………………………………………………………………
DECLARATION OF DECONTAMINATION
(return)
In order to protect our employees please fill out the declaration of
decontamination completely before sending centrifuge to the manufacturer
(return).
If it is impossible to completely and effectively decontaminate the device, it
should be treated in accordance with the regulations for medical waste.
1. Device:
type: ………………………………………………………………………………………
serial No.: ………………………………………………………………………………
2. Description of decontamination
(see user manual)
……………………………………………………………………………………………
3. Decontamination carried out by:
name: ………………………………………………………………………
4. Date and signature:
………………………………………………………………………
NOMOGRAM
Documents / Resources
| MPW
MPW-56 Laboratory
Centrifuge
[pdf] User Manual
MPW-56 Laboratory Centrifuge, MPW-56, Laboratory Centrifuge, Centrifuge
---|---
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>