weather guard 160-X-01 Wheel Well Box Instruction Manual

weather guard 160-X-01 Wheel Well Box

Specifications:

• Models : 160-X-01, 161-X-01, 162-X-01, 163-X-01, 170-X-01,171-X-01, 172-X-01, 173-X-01
• Material : Aluminum
• Color : Black
• Tools Required : 9/16 Wrench, Installation Tool

Product Information
The Truck Storage Solutions by WeatherGuard offer a durable and secure storage solution for your truck bed. Made of aluminum, these storage boxes are designed to withstand tough conditions while providing convenient storage space.

Installation Instructions

1. Step 1: Preparation
   If your truck bed is constructed of aluminum, use zinc-rich primer to coat drilled holes.

2. Step 2: Parts Assembly

3. Identify all parts from the provided parts list.

4. Use the Black Oxide Bolt and Flat Washer to secure the components together.

5. Step 3: Attachment to Truck Bed
   Secure the assembled unit onto the truck bed using Blind Fasteners and the installation tools.

6. Step 4: Final Touches
   Ensure all parts are securely fastened and test the lock and unlock feature for proper operation.

ATTENTION : PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT.

MODELS
160-X-01, 161-X-01, 162-X-01, 163-X-01, 170-X-01, 171-X-01, 172-X-01, 173-X-01

Note : X represents the color code for your model: 0 = Clear | 3 = White | 5 = Black

• NOTICE
  Use specific aluminum upfit components when installing WEATHER GUARD® products to aluminum truck beds. Follow additional instructions if mounting to an aluminum truck bed. There may be left over components depending on up fit. Any modification or unintended use of this product shall immediately void all manufacturer’s warranties. Manufacturer disclaims all liability for injuries to persons or property resulting from any modification to, or unintended use of this product.

• DANGER
  The danger of explosion. Do not use this product for storing or transporting flammables, explosives, hazardous materials, or hazardous waste, such as containers of gasoline, solvents, gun powder, dynamite, propane tanks, acetylene tanks, and cutting torches. This product is only intended and safe for use in storing and transporting small tools, equipment and other similar materials. Any modifications made to, or unintended use of this product, could create a hazardous condition that can cause death, serious personal injury or property damage.

• WARNING
  Prior to drilling, so as not to cut or puncture fuel tanks, fuel lines, electric wires, etc., check under vehicle for locations. All floor mounting bolts near the gas tank area should be installed from the underside of the vehicle, to guard against the gas tank being punctured in the event of a collision. This would mean not using Blind Fastener in this area. Holes drilled in this area should be 3/8 .

• CAUTION
  Before marking the leg mounting holes, check inside the box for location of gas spring housing and components that may obstruct safe drilling. To keep debris out of your eyes when checking the underside of the vehicle, or when drilling, always wear protective eyewear.

TOOLS REQUIRED

• Electric Drill
• Drill Bits – 3/16″, 3/8″, 1/2″
• Zinc Rich Primer
• Open or Box End Wrenches – (2) 1/2″, 9/16″
• Hammer
• Oil/Grease
• Center Punch
• Carpenter’s Square
• Pencil/Marker

PARTS LIST

ALUMINUM BED UPFIT KIT PARTS LIST – 32-0243

BLIND FASTENER INSTALLATION
Place a drop of oil on black oxide bolt for lubrication before assembling. Place the Blind Fastener in the hole and use 1/2″ or 7/16″ wrench to  tighten black oxide bolt until fastener is fully seated (it will start out hardand get easier as fastener “bulbs” out). Make sure the Blind Fastener and Installation Tool do not turn during installation.

ALUMINUM TRUCK BED INSTALLATION
Note : If your truck bed is constructed of aluminum, use zinc rich primer to coat drilled holes.

Coat drilled holes with Zinc zinc-rich primer. Insert the Blind Fastener through one 1/2″ x 1″ plastic washer. Insert Blind Fastener into drilled hole. Place second 1/2″ x 1″ plastic washer through the bottom of the Blind Fastener. Continue following the installation instructions above to install Blind Fasteners.

INSTALLATION INSTRUCTIONS

Note :

• If your truck bed is constructed of aluminum, use zinc rich primer to coat drilled holes.
• If your pickup is fitted with a plastic drop-in bed liner, it may need to be drilled, trimmed, or cut for proper installation of truck box.
• Truck box cover may not properly latch until box is fully bolted to truck bed.
• Periodically check tightness of mounting bolts to ensure proper attachment.
• Use touch-up paint on any drilled holes to prevent oxidation.
• Install boxes with vehicle parked on level ground.

Locate Box in Truck Bed

Note : Fasten box and leg mounting feet directly to bed floor, not bed liners or mats. Place box into position with cover open. Support box as required during installation. Verify tailgate closes with mounting angle in position. Bottom of box should be flat on the floor. Side of box (not cover) should be approximately 1″ from bed rail.

ALUMINUM TRUCK BED INSTALLATION:
Use vinyl tape as a barrier between the mounting clamp and truck bed. Follow same instructions if mounting with a “I” bolt.

Attach End Mounting Angle
Note : This step may be omitted if you are able to use the alternate method in Step 3A. Make sure there is enough hole depth before installing the blind fastener.

Place mounting angle against end of box with foot touching stake pocket (or inner wall of truck bed). Mark one hole on the box and one hole on the truck. Center punch the holes to be drilled. Drill truck box and stake  pocket (or inner wall) with 3/16″ drill bit. Re-drill hole intruck box with 3/8″ drill bit. Re-drill hole in stake pocket (or inner wall) with 1/2″ drill bit. Install Blind Fastener in stake pocket (or inner wall). Install mounting angle.

ALUMINUM TRUCK BED INSTALLATION:
Follow additional instructions if mounting to an aluminum truck bed as explained in the Blind Fastener Installation on page 2.

Attach Lower Mounting Angle
Note :

• Install bolts from underside when fastening mounting angle to wheel well.
• This step may be omitted if you are able to use the alternate method.

Place mounting angle under box and against wheel well. Mark one hole on bottom of box and both holes on wheel well. Center punch the holes to be drilled. Drill truck box and wheel well with 3/16″ drill bit. Install mounting bracket.

ALUMINUM TRUCK BED INSTALLATION:
Follow additional instructions if mounting to an aluminum truck bed as explained in the Blind Fastener Installation on page 2.

Alternate Mounting Method
Note :Install bolts from underside when fastening Mounting Angle to wheel well.

Use if truck configuration allows box to rest directly on wheel well. Mark, center punch and drill 3/16″ hole in bottom of box and top of wheel well shown in the figure to the right. Re-drill holes with 3/8″ drill bit. Install bolt as shown in figure to the left.

Attach Floor Mounting Angle
Note : If holes in Floor Mounting Angle are not positioned above rib, use Floor Mounting Spacers provided.

Place floor mounting angle on floor, centered behind the box. Mark, center punch and drill all four holes with 3/16″ drill bit. Re-drill holes in box with a 3/8″ drill bit. Re-drill holes in truck bed with 1/2″ drill bit. Install Blind Fasteners in truck bed. Install floor mounting angle as shown in figure to the right.

FEATURE OPERATION

Lock System
The WEATHER GUARD® Extreme Protection™ Lock is designed to provide maximum security while providing ease of use and years of reliable service. When in the locked mode, the button remains retracted in a tamper-resistant position. When the button is pressed in the unlock mode, the latches are activated and the cover opens.

• Lock
  Turn the key counterclockwise to the locked position as indicated on the lock bezel. When the button is now pressed, it will stay in the retracted or tamper- resistant position until unlocked.

• Unlock
  Turn the key clockwise to the unlocked position as indicated on the lock bezel. Button will pop out and is now ready to release the latches when pressed

Latch System
The WEATHER GUARD® Latch System utilizes automotive-grade latches in conjunction with high-strength latch strikers to ensure maximum security. The WEATHER GUARD® Latch System is designed to open with a single touch of the button and close securely. Expect years of reliable service from the WEATHER GUARD® Latch System with only minimal maintenance: Lubricate latch pivot points bi-annually with white grease. If latch strikers are accidentally knocked out of alignment, simply use a mallet to re-align.

SERVICE PARTS

WERNER CO. LIMITED LIFETIME WARRANTY FOR WEATHER GUARD® PRODUCTS

WEATHER GUARD® Products — Limited Lifetime Warranty
(Purchased on or after 1/1/2009)

WERNER CO. (the “Manufacturer”) warrants to the original purchaser only that WEATHER GUARD® Truck and Van Products (the “WEATHER GUARD® Product”) will be free from defects in material and workmanship from the date of purchase and continuing for the expected lifetime of the WEATHER GUARD® Product. A copy of the original sales receipt must be supplied to the Manufacturer at the time a warranty claim is made. This warranty terminates if the original purchaser transfers the WEATHER GUARD® Product to any other person.

What is Covered
What We Will Do To Correct Problems
providing one of the following remedies at its option and without charge to the original purchaser for parts or labor:

1. repairing the defective portion of the WEATHER GUARD® Product or
2. replacing the entire WEATHER GUARD® Product. In addition, the Manufacturer may elect at its option, not to repair or replace the WEATHER GUARD® Product, but rather issue to the original purchaser a refund equal to the purchase price paid for the WEATHER GUARD®

Product or a credit to be used toward the purchase of a new WEATHER GUARD® Product.

What is Not Covered
This limited warranty expressly excludes:

• Defects caused by normal wear and tear, cosmetic rust, scratches, accidents, unlawful vehicle operation, or modification to the product, or any types or repair of a WEATHER GUARD® Product other than those authorized or provided by the Manufacturer.
• Defects resulting from conditions beyond the Manufacturer’s control including, but not limited to misuse, overloading, or failure to assemble, mount or use the WEATHER GUARD® Product in accordance with the Manufacturer’s written instructions or guidelines included with the WEATHER GUARD® Product or made available to the original purchaser.
• Damage to the contents of the box or vehicle.
  TO THE EXTENT PERMITTED BY LAW, IN NO EVENT SHALL THE MANUFACTURER BE LIABLE FOR ANY INCIDENTAL, SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, INCLUDING ANY ECONOMIC LOSS, WHETHER RESULTING FROM NONPERFORMANCE, USE, MISUSE OR INABILITY TO USE THE WEATHER GUARD® PRODUCT OR THE MANUFACTURER’S NEGLIGENCE.

No Other Express Warranty Applies
This Limited Lifetime Warranty is the sole and exclusive warranty for WEATHER GUARD® Products. No employee, agent, dealer, or other person is authorized to alter this warranty or make any other warranty on behalf of WERNER CO.

Notification Procedures
If the WEATHER GUARD® Product does not conform with the terms of this limited warranty, the original owner must promptly notify the Manufacturer in writing upon discovery of the nonconformity. In order to receive the remedies under this limited warranty, the warranty claim must describe the nature of the nonconformity, and a copy of the original sales receipt, invoice, bill or other proof of purchase must accompany the claim. Repairs or modifications made to the WEATHER GUARD® Product by other than the Manufacturer or its authorized agent will nullify this limited warranty. Coverage under this limited warranty is conditioned at all times upon the owner’s compliance with these required notification and repair procedures.

Warranty claims must include reciprocal contact information and may be made via certified mail to:

• WERNER CO.
• ATTN: Weather Guard® Warranty Claims 555 Pierce Road, STE 300 Itasca, IL 60143
• weatherguard.com

If you have any questions, please call toll free at 1-800-456-7865

WEATHER GUARD® Products are protected by one or more of the following patents:
U.S. – 5145087, 5308126, 4509787, 4573731, 4618083, D-346355, D-346994, D-353574; Canada – 1218968, 1224230, 1235100 and; U.K. – 2233036. Other patents pending.

FAQ

What is Covered under Warranty?
The limited warranty covers defects in materials or workmanship and includes repairing or replacing defective parts at no charge to the original purchaser.

What is Not Covered?
The warranty does not cover damages due to negligence or unauthorized modifications to the product.

How to Contact for Questions?
If you have any questions, please call WeatherGuard toll-free at 1-800-456-7865 or visit weatherguard.com for more information.

References

• WEATHER GUARD Home | WEATHER GUARD

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