Xtracycle SWP Swoop Electric Bike Installation Guide

June 12, 2024
Xtracycle

Xtracycle SWP Swoop Electric Bike Installation Guide
Xtracycle SWP Swoop Electric Bike

Tools needed

3 mm Allen wrench
4 mm Allen wrench
5 mm Allen wrench
6 mm Allen wrench
Snippers / scissors
10 mm socket wrench
Pedal wrench or 15 mm wrench
Bicycle grease
Electrical tape
Needlenose pliers (optional)

Assembly Instructions

  1. Open the bike box
    Look over the box for signs of shipping damage. If damage is present, please take pictures in case a shipping damage report needs to be filed.
    Assembly Instructions

  2. Record the serial number and the Shimano key number which can be found on the label on the side of the box. Keep these numbers in a secure place since they might be needed in case somethig happens to your bike or you lose your Shimano key. The serial number is the number under the bar code next to “Frame No:”. For the Swoop, this will start with
    SWP (the barcode show here is for a Stoker). The key number is the number under the bar code next to “Key No:”.
    Assembly Instructions

  3. Cut away the yellow banding straps holding the box closed.
    Assembly Instructions

  4. Open the box.
    Assembly Instructions

  5. Inspect the contents and look again for any signs of shipping damage.
    Assembly Instructions

  6. Remove and set aside the small parts box, the KickBack 3 and the seat with post.
    Assembly Instructions

  7. Cut the string attaching the rear of the bike to the end of the box.
    Assembly Instructions

  8. With a friend, lift the bike out of the box and set it on your work surface.
    Assembly Instructions

  9. Remove the zip-ties holding the front wheel to the frame and set it aside.
    Assembly Instructions

  10. Charge the battery
    Remove the battery keys secured to the handlebars.
    Assembly Instructions

  11. Unlock your battery and remove it by rotating it away from the bike.
    Assembly Instructions

  12. Find the battery charger and domestic power cable in the small parts box. Locate the charging port on the drive side of the battery. Pull back the rubber cover and plug in the charging cable.
    Assembly Instructions

  13. Make sure the charge indicator lights begin to blink green.
    A full charge will take a few hours but you will be able to use the battery with a partial charge by the time you are done setting up your bike.
    Assembly Instructions
    Please note : It is also possible to charge the battery while
    it is installed on the bike, but for the initial assembly you will need the extra room.
    Also note that the battery will not supply power while it is charging.

  14. Install the KickBack 3
    Remove the KickBack3 packaging and locate the included hardware kit consisting of two U-bolts, a rectangular mounting plate, four M6 washers & nuts, and an M5 set-screw.
    Assembly Instructions

  15. Under your bike find the kickstand mounting shelf and the threaded set-screw hole.
    Assembly Instructions

  16. Rest the back of the kickstand mounting plate on the mounting shelf and use a 3 mm Allen wrench to thread the M5 set screw in order to hold the kickstand in place.
    Assembly Instructions

  17. Install the first U-bolt on the drive side of the bike. Fit an M6 washer and nut onto the forward threads, until just finger-tight.
    Place another washer and nut on the other end of the U-bolt, and secure both nuts with a 10 mm socket tool, being mindful to tighten each end of the U-bolt evenly.
    Assembly Instructions

  18. Place the second U-Bolt on the non-drive side and position the small mounting mounting plate in place on the forward threads. Secure it with an M6 washer and nut.
    Secure the other end of the U-bolt with the remaining M6 washer and nut.
    Assembly Instructions

  19. Go back to all four nuts and tighten everything with the 10 mm socket tool.
    Assembly Instructions

  20. Install the front fender & wheel
    Carefully lift the front of the bike and deploy the kickstand.
    Assembly Instructions

  21. Remove the packaging around the fork and fender. Remove the thru-axel with a 6 mm Allen wrench.
    Assembly Instructions

  22. From the smal-parts box, locate the fender mount L-bracket, M6 x 50 mm bolt, two M6 washers, M6 nyloc nut and two M5 bolts.
    Assembly Instructions

  23. Insert the M6 x 50 mm bolt and one M6 washer in the upper fork hole.
    Assembly Instructions

  24. Bring the front fender into position by hanging the mounting tab from the M6 x 50 mm bolt and holding it in place with the L-bracket, M6 washer & M6 nyloc nut. You will tighten this in a moment.
    Assembly Instructions

  25. Usa a 4 mm Allen wrench to attach the outer support arms of the fender to the lower fork-mounting points with the two M5 bolts.
    Assembly Instructions

  26. Remove the packaging from the front wheel.
    Assembly Instructions

  27. Remove the disc brake-pad spacer.
    Assembly Instructions

  28. Rotate your front wheel into position. Be mindful to seat the disc brake rotor neatly between the brake pads.
    Assembly Instructions

  29. Re-insert your thru-axel, and tighten with a 6 mm Allen wrench.
    Assembly Instructions

  30. Returning to the fender, tighten the upper bolt with a 4 mm Allen wrench and an 8 mm socket tool.
    Assembly Instructions

  31. Mount the front light
    The fender-mounted headlight is secured with an M6 nut, M6 bolt, flat washer and spider washer.
    Slide the nut into the slot on the front of the mounting arm of the headlight.
    Assembly Instructions

  32. Place the flat washer over the M6 bolt and insert the bolt through the light mounting tab on the fender.
    Then place the spider washer on the bolt.
    Assembly Instructions

  33. Use a 5 mm Allen wrench to thread the bolt into the nut through the light mounting arm.
    Assembly Instructions

  34. Connect the fender headlight leads by matching black to black and red to black-with-gray stripe.
    Assembly Instructions

  35. Connect the leads at the top of the fork by matching black to black and red to red.
    Assembly Instructions

  36. Set up the handlebars
    Use a 4 mm Allen wrench to loosen the two bolts holding your handlebar stem in place.
    Assembly Instructions

  37. Remove the rubber plug on your top-cap and use a 5 mm Allen wrench to remove the bolt and top-cap.
    Assembly Instructions

  38. Remove the spacers and the handlebar stem.
    Assembly Instructions

  39. Restack the four spacers and stem so the stem is in the top position.
    Assembly Instructions

  40. Replace the top-cap and bolt and tighten with the 5 mm Allen wrench.
    Replace the rubber plug.
    Assembly Instructions

  41. Align your handlebars with your front wheel and re-tighten the two stem bolts.
    Assembly Instructions

  42. Use a 4 mm Allen wrench to loosen the faceplate on the front of the stem, and center the positioning target. Then retighten the faceplate.
    Assembly Instructions

  43. Use a 3 mm Allen wrench to loosen the paddle grips.
    Reposition them so they are level with the ground. Then retighten them.
    Assembly Instructions

  44. Install the pedals
    Apply a small amount of grease to the threads on each pedal, marked Left and Right.
    Assembly Instructions

  45. With the right pedal, start threading the pedal bolt into the crank arm. Once initially threaded you can backpedal while holding the pedal bolt in place.
    The left pedal has a reverse thread so you will need to turn the pedal bolt counter clockwise to tighten it.
    Use a 15 mm pedal wrench to tighten the pedals.
    Assembly Instructions

  46. Install the seat
    Apply a modest amount of grease to the inside of the seat tube.
    Assembly Instructions

  47. Lower your seatpost into your desired position and tighten the collar with a 5 mm Allen wrench.
    Assembly Instructions

  48. Intsall the StabilizerSpring
    Locate the following hardware in the small parts box: eyebolt, flange nut, StabilizerSpring, and spring sleeve.
    Assembly Instructions

  49. Fully thread the eye-bolt through the flange nut.
    Assembly Instructions

  50. Thread the bolt through the threaded boss on the downtube.
    Tighten with a 8 mm wrench, adjusting the eye bolt so it is aligned perpendicular to the bike.
    Assembly Instructions

  51. Hook the StabilizerSpring to the L-bracket on the fork.
    Assembly Instructions

  52. Use an Allen wrench or screwdriver to pull the other end through the eye-bolt. Push up on the spring to fully seat the StabilizerSpring.
    Assembly Instructions

  53. Slide the spring sleeve over the StabilizerSpring.
    Assembly Instructions

  54. Install the U-Tubes
    Before installing the U-Tubes, please note that the rear insertion end on each U-Tube is slightly longer than the insertion end on the front end of the U-Tube.
    Assembly Instructions

  55. Determine if you would like to have the U-tubes installed in the wide setting (shown on the left side of the bike pictured below) or the narrow setting (shown on the right side). In the  wide setting, the U-tubes will extend 6″ out from the frame. In the narrow setting, they will extend 5.25″ out from the frame.
    Assembly Instructions
    If you would like to switch the width setting on your U-Tubes to narrow or wide:
    Press the spring pin button in and push or pull the spring pin elbow on the inside of the U-Tube until the button pops through the width setting hole you desire. Needlenose pliers might be needed to help with this.
    Assembly Instructions

  56. The U-tubes should easily slide into the mounting holes.
    But it is possible an adjustment will be needed if the fit the alignment is not perfect. If no adjustment is needed skip to step 60.
    Assembly Instructions

  57. If your U-tubes do not seem to easily slide into the frame, you will need to loosen the tailpiece on the back end of the bike in order to acquire additional tolerance. This is the tail piece.
    Assembly Instructions

  58. Four bolts secure the tailpiece in place. Loosen these four bolts using a 10 mm wrench and a 5 mm Allen wrench.
    Assembly Instructions

  59. Push or pull the tailpiece into a place to where you can easily insert the U-tube.
    Do not tighten the tailpiece yet.
    Assembly Instructions

  60. Insert the U-tube into the frame, pushing in on the spring pin button so that the button slides into the frame as well. Insert the U-tube far enough for the spring pin to pop out into the hole on the bike frame. (Optional: You can apply grease to the portion of the U-tube being inserted.)
    Assembly Instructions

  61. Insert the remaining U-Tube on the other side of the frame.
    Assembly Instructions

  62. If you loosened the tailpiece to install the U-tubes, tighten the tailpiece into place.
    Assembly Instructions

  63. Complete the assembly
    Tie down the two hook & loop straps on the bottom of the FreeLoader Too bags to the bike frame.
    Assembly Instructions

  64. Wrap the cable-protecting covers over the headlight wires.
    Assembly Instructions

  65. Use the Shimano lead-connector tool from the small parts box to insert the display cable into the small port under the display. You should feel a securing click when the connection is made.
    Assembly Instructions

  66. Replace your battery by rotating it back into place from the front of the bike until it clicks into place.
    Assembly Instructions

  67. Complete the assembly
    Congratulations, your Swoop assembly is complete and you are now ready to ride!
    Assembly Instructions

Looking to install additional accessories?
Please refer to the following page on the Xtracycle wesbite for links to additional installation manuals:
https://www.xtracycle.com/product-manuals

References

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